Patent Application
20230138270
This application is based on and claims the benefit of priority from earlier Japanese Patent Application No. 2021-179047 filed Nov. 1, 2021, the description of which is incorporated herein by reference.
The present disclosure relates to an air conditioning controller and an air conditioning system.
An air conditioning system installed in a building such as a house may include an air conditioning controller that allows a user to set an operation mode (e.g., air conditioning, heating, dehumidification, ventilation) and an air conditioner that achieves air conditioning in accordance with control signals (i.e., commands) sent through relays installed in the air conditioning controller. For example, Patent Literature (JP 2017-3193 A) describes a thermostat (corresponding to an air conditioning controller) including multiple relays such as a ventilation relay, an air conditioning relay, and a heating relay. The multiple relays close their contacts if the air conditioner is controlled; otherwise, the relays open the contacts.
A relay including a stationary terminal, a movable terminal, and a drive coil for moving the movable terminal is also provided. The contacts correspond to the point of contact between the stationary terminal and the movable terminal. The relay energizes the drive coil to move the movable terminal, bringing the movable terminal and the stationary terminal into contact with each other (i.e., closing the contacts) and sending a signal.
A conventional relay switches between the open contact state and the closed contact state in accordance with control of the air conditioner as described in the above Patent Literature. For the above relay including the movable terminal, whether the open contact state and the closed contact state should be switched may be different depending on the state of the air conditioning controller.
The present disclosure has been made in view of the above, and a main object of the disclosure is to provide an air conditioning controller capable of efficiently controlling the contact between the movable terminal and the stationary terminal in accordance with the state of the air conditioning controller.
An air conditioning controller according to an embodiment of the present disclosure comprises: a mechanical relay including a movable terminal, a stationary terminal, and a drive coil configured to move the movable terminal to a position in contact with the stationary terminal and a position out of contact with the stationary terminal; a memory; and a processor configured to execute a program stored in the memory. The air conditioning controller sends a control signal through the mechanical relay to an air conditioner. the processor performs boot processing for the air conditioning controller when the air conditioning controller satisfies a boot condition or a reboot condition, and the processor energizes the drive coil to move the movable terminal to a predetermined position. The predetermined position is the position in contact with the stationary terminal or the position out of contact with the stationary terminal and the predetermined position corresponds to transmission of a shutoff control signal for shutting off the air conditioner. The mechanical relay holds the movable terminal at the predetermined position after energization of the drive coil ends. At the boot processing, the processor moves the movable terminal to the predetermined position when a switch avoidance condition is not satisfied, whereas at the boot processing, the processor does not move the movable terminal to the predetermined position when the switch avoidance condition is satisfied.
In the accompanying drawings:
An embodiment of the present disclosure will now be described with reference to the drawings. In the present embodiment, the disclosure is embodied in an air conditioning system installed in a building.
As shown in
The building 10 has multiple living rooms in its inside (interior space IS) with each living room provided with the inlet port of the corresponding intake duct and the outlet port of the corresponding supply duct. For example, the living room 21 is provided with an inlet port 45a fitted to the intake duct 45 and an outlet port 48a fitted to the supply duct 48. The living room 22 is provided with an inlet port 46a fitted to the intake duct 46 and an outlet port 49a fitted to the supply duct 49. The building 10 in the present embodiment is a highly airtight and insulated house, and the air conditioning system 30 (the air conditioner 40) provides air conditioning in the whole building (i.e., central air conditioning).
The air conditioning system 30 also includes an air conditioning controller 50 installed on a wall of the living room 21. The air conditioning controller 50 allows a user to set an operation mode (air conditioning, heating, dehumidification, ventilation). The air conditioner 40 and the exterior unit 41 operate in accordance with the set operation mode.
As shown in
The air conditioning controller 50 according to the present embodiment is connected to a cloud server over the internet. The cloud server allows the latest program and data for air conditioning to be downloaded from it. In other words, the air conditioning programs and data stored in the air conditioning controller 50 can be updated even after the shipment of the product. Such updates (online updates) are broadly classified into manual updates each performed based on an update operation by a user, and automatic updates each performed when the air conditioning controller 50 checks for an update as appropriate and confirms the distribution of an update program. Regardless of which of a manual update and an automatic update is performed, the air conditioning controller 50 is rebooted upon the completion of the download and installation of the program.
The memory stores a program for performing update processing, a self-diagnosing program for examining the air conditioning controller 50 for an abnormality such as freezing, and a program for troubleshooting the abnormality determined as a result of the diagnosis. In the present embodiment, when the air conditioning controller 50 is booted or rebooted, boot processing described later is performed. The boot processing involves the deletion of the information stored in the CPU 61 and the temporary storage area of the memory. The troubleshooting program reboots the air conditioning controller 50 forcibly and deletes the information stored in the temporary storage area, or specifically, the information that may be the cause of the abnormality. This can eliminate the abnormality.
The air conditioning controller 50 also includes a real-time clock (hereinafter referred to as an RTC 64) and an internal power supply for the RTC 64. The RTC 64 operates by electric power supplied from the internal power supply and is operable even under conditions in which the air conditioning controller 50 is not connected to the external power supply, or in other words, the air conditioning controller 50 is powered off. As detailed later, the CPU 61 reads out the current time from the RTC 64 and stores the readout current time into a time storage area in the memory. The time storage area is provided in the non-volatile memory and capable of holding stored information even under conditions in which the external power supply is supplying no electric power to the air conditioning controller 50. Note that the time storage area is not subjected to the deletion of information in the boot processing.
The air conditioning controller 50 includes an input/output (I/O) unit 65 connected to the air conditioner 40 via a harness. Specifically, the I/O unit 65 includes a relay unit 71 having multiple (in the present embodiment, eight) relays R1 to R8 such as a heating relay, an air conditioning relay, a dehumidifying relay, a ventilating relay, an airflow amount setting relay, and an airflow direction setting relay. The wires forming the harness are attached to the relays R1 to R8. The relays R1 to R4 are relays for operation mode switching, whereas the relays R5 to R8 are relays for control of, for example, the amount of airflow. The air conditioner 40 operates based on control signals (control commands) sent via the relays R1 to R8 and the harness. Referring now to
The relays R1 to R8 each include a signal line 72 connected to the corresponding wire of the harness, a contact unit 75 including a pair of stationary terminals 73 provided at the ends of the divided signal line 72 and a movable terminal 74 forming a part of the signal transmission path together with the pair of stationary terminals 73, and a drive coil that drives the movable terminal 74. The signal line 72 of each of the relays R1 to R8 leads to the external power supply through a converter circuit included in the air conditioning controller 50. When the air conditioning controller 50 is booted, the converter circuit applies a voltage to each signal line 72.
The drive coil includes a set coil 76 and a reset coil 77. The set coil 76 and the reset coil 77 face each other across the contact unit 75 (more specifically, the movable terminal 74). The set coil 76 and the reset coil 77 can be switched individually by the CPU 61 between an energized state and a de-energized state.
When the set coil 76 enters into the energized state and the reset coil 77 enters into the de-energized state, the set coil 76 generates an attractive force that draws the movable terminal 74 toward it. The movable terminal 74 drawn by the attractive force comes into contact with the stationary terminals 73 and can no longer move further toward the set coil 76, forming the signal transmission path together with the stationary terminals 73 (see the left part of
The stationary terminals 73 are provided with a magnetic force that attracts the movable terminal 74, and the movable terminal 74 that has moved to the position in contact with the stationary terminals 73 stays at this contact position even after the set coil 76 is de-energized (see the central part of
Under conditions in which the relay in the closed state, when the reset coil 77 is energized, the set coil 76 enters into the de-energized state, and the reset coil 77 enters into the energized state, the reset coil 77 generates an attractive force that draws the movable terminal 74 toward it. The movable terminal 74 is drawn toward the reset coil 77 against the magnetic force of the stationary terminals 73, and the movable terminal 74 leaves the stationary terminals 73. The movable terminal 74 that has left the stationary terminals 73 comes into contact with a stopper 78 adjacent to the contact unit 75. This contact prevents the movable terminal 74 from moving further toward the reset coil 77 (see the central part of
The stopper 78 is also provided with a magnetic force that attracts the movable terminal 74, and the movable terminal 74 stays at the position in contact with the stopper 78 even after the reset coil 77 is de-energized. With the stationary terminals 73 and the movable terminal 74 spaced apart from each other, the relay outputs an OFF signal (LOW level signal) to the air conditioner 40. Hereinafter, this state is referred to as the open state. In the open state, the movable terminal 74 and the stationary terminals 73 are out of contact with each other.
Referring now to
While all the relays R1 to R4 are in the open state, all signals input from the relays R1 to R4 to the air conditioner 40 are OFF signals. The air conditioner 40 stops operating when receiving this control command during operation, and remains off when receiving this control command during a stopped state. Hereinafter, the state of the relay unit 71 with the relays R1 to R4 in the open state is referred to as the initial state (or the predetermined state). The position of the movable terminal 74 in the initial state is also referred to as the initial position (or the predetermined position).
While the relay R1 is in the closed state and the relays R2 to R4 are in the open state, the relay R1 inputs an ON signal to the air conditioner 40, and the relays R2 to R4 input OFF signals to the air conditioner 40. The air conditioner 40 switches the operation mode to the heating mode when receiving this control command during operation, and starts operating in the heating mode when receiving this control command during a stopped state.
While the relays R1, R3 to R4 are in the open state and the relay R2 is in the closed state, the relays R1, R3 to R4 input OFF signals to the air conditioner 40, and the relay R2 inputs an ON signal to the air conditioner 40. The air conditioner 40 switches the operation mode to the air conditioning mode when receiving this control command during operation, and starts operating in the air conditioning mode when receiving this control command during a stopped state.
While the relays R1 to R2, R4 are in the open state and the relay R3 is in the closed state, the relays R1 to R2, R4 input OFF signals to the air conditioner 40, and the relay R3 inputs an ON signal to the air conditioner 40. The air conditioner 40 switches the operation mode to the dehumidifying mode when receiving this control command during operation, and starts operating in the dehumidifying mode when receiving this control command during a stopped state.
While the relays R1 to R3 are in the open state and the relay R4 is in the closed state, the relays R1 to R3 input OFF signals to the air conditioner 40, and the relay R4 inputs an ON signal to the air conditioner 40. The air conditioner 40 switches the operation mode to the ventilating mode when receiving this control command during operation, and starts operating in the ventilating mode when receiving this control command during a stopped state.
As detailed above, the state of the relay unit 71 with all the relays R1 to R4 in the open state (i.e., the initial state) corresponds to the output of a control command not to operate. The state of the relay unit 71 with any one of the relays R1 to R4 in the closed state corresponds to the output of a control command to operate.
Referring now to
The living room A has a wall 31A in which the above-described harness is embedded to connect the air conditioning controller 50 to the external power supply, the air conditioner 40, and a router for the internet. The harness has a connector 32A fixed to a bracket provided on the wall 31A. The bracket allows the air conditioning controller 50 to be installed on the wall 31A. The air conditioning controller 50 is fixed to the bracket in such a way that a display screen 51 for displaying various information items as to air conditioning faces inside the room. With the air conditioning controller 50 fixed to the bracket, the connector 32A is connected with a connector 52 provided on the rear surface of the air conditioning controller 50. The connection between the connector 52 and the connector 32A forms a power supply path (power line) from the external power supply to the air conditioning controller 50, a signal transmission path from the air conditioning controller 50 to the air conditioner 40, and a communication path to the cloud server.
When the air conditioning controller 50 is relocated from the living room A to the living room B because of, for example, remodeling, the air conditioning controller 50 is operated to stop the operation of the air conditioner 40. This stop operation switches the relay unit 71 to the above-described initial state. Then, the air conditioning controller 50 is removed from the bracket, and thus the connector 32A and the connector 52 are separated from each other, cutting off the power supplied from the external power supply to the air conditioning controller 50. As a result, a control command corresponding to a stopped state is input to the air conditioner 40.
The air conditioning controller 50 according to the present embodiment does not include a power button (power supply operation unit) that allows the air conditioning controller 50 to be turned on or off. When the supply of power is cut off, the air conditioning controller 50 is turned off. The removed air conditioning controller 50 is carried to the living room B.
The living room B also has a wall 31B in which the above-described harness is embedded to connect the air conditioning controller 50 to the external power supply, the air conditioner 40, and the router for the internet. The harness has a connector 32B fixed to a bracket provided on the wall 31B. When the air conditioning controller 50 carried to the living room B is fixed to the bracket, the connector 52 of the air conditioning controller 50 is connected to the connector 32B on the bracket. The connection between the connector 52 and the connector 32B forms a power supply path from the external power supply to the air conditioning controller 50, a signal transmission path from the air conditioning controller 50 to the air conditioner 40, and a communication path to the cloud server. Then, the external power supply restarts supplying the power to the air conditioning controller 50, turning on the air conditioning controller 50.
The air conditioning controller 50 according to the present embodiment has a latching function. Thus, even after the energization of the drive coil ends, the movable terminal 74 is held at the position to which it has moved. However, the air conditioning controller 50 may undergo vibration or other external forces during work such as installation or relocation (in particular, carrying), and the external forces can move the movable terminal 74. In a case where such a movement switches the relay unit 71 to a state for outputting a control command corresponding to any one of heating, air conditioning, dehumidification, and ventilation, the air conditioner 40 may start operating unexpectedly when the air conditioning controller 50 is booted. In the example shown in
In the present embodiment, a way to avoid such an event is devised as described below. Specifically, when the CPU 61 of the air conditioning controller 50 performs the processing of booting the air conditioning controller 50, the relay unit 71 can be forcibly switched to the initial state. This prevents the air conditioner 40 from unexpectedly starting operating.
However, the air conditioning controller 50 satisfies a reboot condition at the time of updating or at an attempt to eliminate an abnormal state, and then the boot processing is performed. Thus, when the function of forcibly switching the relay unit 71 to the initial state coexists with the function of rebooting the air conditioning controller 50 using an update as a trigger, the performing the boot processing for the air conditioning controller 50 causes a new concern as described below. Specifically, when the boot processing is performed in response to rebooting triggered by an update, and the state of the relay unit 71 is switched, the movement of the movable terminal 74 may produce a snapping sound (e.g., a click). The air conditioning controller 50 is often installed in a room for ease of user operations. For this reason, the emission of the above snapping sound in such an environment can easily sound unpleasant for the user. In particular, under conditions in which the user is paying no attention to the air conditioning controller 50, the emission of such a snapping sound may easily discomfort the user. This is likely to lower the degree of user satisfaction and thus unfavorable.
In the present embodiment, a way to solve the problem is further devised as described below. Specifically, the air conditioning controller 50 avoids the above-described forced switching when the trigger for booting or rebooting is an update or the elimination of an abnormal state. An example basis for the determination is a power-off duration for which the air conditioning controller 50 stays off. Details of the devised way, or more specifically, various types of processing performed by the CPU 61 will now be described with reference to the flowcharts of
When the air conditioning controller 50 satisfies a boot condition or a reboot condition, the CPU 61 performs the boot processing so as to boot the air conditioning controller 50. After the completion of the boot processing, a preparation process for monitoring the power-off duration (also referred to as a preparation process for power-off duration monitoring) is run as a regular process.
In the preparation process for power-off duration monitoring as shown in
The CPU 61 of the air conditioning controller 50 performs the boot processing (1) if the external power supply starts supplying power to the air conditioning controller 50 or (2) if the reboot condition is satisfied in response to an update or an abnormality diagnosis serving as a trigger. This boot processing includes a relay related process for switching the state of the relay unit 71.
In the relay related process as shown in
Next, the power-off duration calculated in step S203 is compared with a preset reference time (in the present embodiment, three minutes). In the present embodiment, regarding the case in which the reboot condition is satisfied in response to an update or an abnormality diagnosis serving as a trigger, the period from the power-off time to the power-on time (rebooting period) is set to be equal to or shorter than the reference time. Specifically, the rebooting period is set at a few seconds. That is, usually, when the reboot condition is satisfied in response to an update or an abnormality diagnosis serving as a trigger, the power-off duration is equal to or shorter than the reference time. In contrast, when the air conditioning controller 50 after shipment is installed in the building 10 or the installed air conditioning controller 50 is relocated, the air conditioning controller 50 is removed, carried, and installed. For this reason, the power-off duration is usually longer than the reference time. In other words, the reference time is set to be shorter than the time taken to perform work such as relocation.
If the calculated power-off duration is longer than the reference time, the processing proceeds to step S205, in which the relay unit 71 is switched forcibly to the initial state. As a result, the control command output to the air conditioner 40 after the completion of the boot processing is a control command not to operate.
In contrast, if the power-off duration is equal to or shorter than the reference time, the relay related process ends. That is, the forced switching is avoided, and the state of the relay unit 71 remains the same as before the reboot.
Referring now to
In the example shown in
At a time tb, about 45 minutes after the time ta, the air conditioning controller 50 is fixed to a bracket prepared in the other room. This causes the external power supply to start supplying power to the air conditioning controller 50, and also causes the CPU 61 of the air conditioning controller 50 to start the boot processing. In the boot processing, the power-off duration of the air conditioning controller 50 is calculated. In the example in
In the example shown in
When the air conditioning controller 50 is turned on from the off state using an update as a trigger, the power-off duration is equal to or shorter than the reference time. Accordingly, the forced switching of the relay unit 71 is avoided, and the state of the relay unit 71 remains the same as before the turn-on. The boot of the air conditioning controller 50 is complete at a time tg, restarting the output of a control command to the air conditioner 40. This control command is the same as before the reboot, or specifically, the control command corresponding to the air conditioning operation. Also for a manual update, the power-off duration is usually equal to or shorter than the reference time, and thus the forced switching of the relay unit 71 is avoided as in the example shown in
The embodiment described in detail above can achieve the following advantageous effects.
During work such as the installation or relocation of the air conditioning controller 50, an unexpected start of the operation of the air conditioner 40 is unfavorable because such a start may interfere with the work and lower the reliability of the air conditioning system 30. In the present embodiment, when the CPU 61 of the air conditioning controller 50 performs the boot processing of the air conditioning controller 50, the relay unit 71 is switched forcibly to the initial state to prevent the air conditioner 40 from unexpectedly starting the operation.
In contrast, when the boot processing is performed in response to rebooting triggered by an update, the relay unit 71 avoids being switched forcibly to the initial state. This prevents the emission of a snapping sound caused by the movement of the movable terminal 74. The prevention of the emission of a snapping sound that can easily sound unpleasant for the user can reduce the likelihood that the user will be discomforted, and accordingly the snapping sound is prevented from lowering the degree of user satisfaction.
A latching mechanical relay is favorable to, for example, reduce the power consumption of the air conditioning controller 50. However, the structure cannot eliminate the likelihood that when the air conditioning controller 50 undergoes vibration or other external forces, the external forces will move the movable terminal 74. Although the effects of external forces could be reduced by carrying the air conditioning controller 50 carefully, such a restriction during the carrying may lower the working efficiency.
At the boot of the air conditioning controller 50, when the power-off duration of the air conditioning controller 50 is longer than the reference time, the boot has likely been triggered by the installation or relocation of the air conditioning controller 50. Thus, in the present embodiment, when the air conditioning controller 50 is booted, the relay unit 71 is switched to the initial state to suitably prevent the air conditioner 40 from unexpectedly starting the operation. This can suitably eliminate the above-described concern.
The forced switching to the initial state is avoided when the power-off duration at the boot of the air conditioning controller 50 is equal to or shorter than the reference time. In other words, the forced switching has an exclusion condition (i.e., a switch avoidance condition). If the condition is satisfied, the state of the relay unit 71 remains the same as before the boot. For example, when the air conditioning controller 50 is rebooted using an update or an attempt to eliminate an abnormal state as a trigger, the above mechanism can suitably prevent the emission of a snapping sound caused by the movement of the movable terminal 74. A snapping sound can easily sound unpleasant for the user, and thus the prevention of the emission of a snapping sound definitely has technical significance.
In the case where the air conditioning controller 50 after shipment is carried to a site of work, or the air conditioning controller 50 is relocated because of, for example, remodeling, the air conditioning controller 50 is booted using the start of the supply of power as a trigger. In contrast, for an update or an attempt to eliminate an abnormal state of the air conditioning controller 50 (in other words, automatic resumption), the air conditioning controller 50 is booted or rebooted without stopping the supply of power. The power-off duration in the former case is longer than the power-off duration in the latter case. Thus, as indicated in the present embodiment, the power-off duration can be compared with the reference time to determine, by the trigger for the boot processing, whether to perform forced switching to the initial state. As a result, improvements in the reliability of the air conditioner (in other words, the safety of the air conditioner) are compatible with the prevention of reductions in user convenience.
As indicated in the present embodiment, the current time is stored periodically, enabling the air conditioning controller 50 to roughly calculate the power-off duration without storing the time in response to a power shutoff. This is favorable to simplify the processing at a power shutoff.
It should be noted that the air conditioning controller according to an embodiment of the present disclosure is not limited to the description of the above embodiment. For example, one of the modifications listed below may be made to the above embodiment, and a combination of some or all of the modifications may also be made to the above embodiment.
Specifically, the air conditioning controller 50 may include a monitoring circuit that monitors the status of the supply of power from the external power supply. When the supply of power has been shut off before a boot, the relay unit 71 may be switched to the initial state at the boot. In contrast, when the supply of power has not been shut off before a boot, the relay unit 71 may be kept in the same state as before the boot. That is, the relay unit 71 is not switched to the initial state.
The power supply monitoring function of the monitoring circuit may be used in combination with the function of calculating the power-off duration. For example, when the power-off duration is longer than the reference time and the supply of power is determined to have been shut off before a boot, the relay unit 71 may be switched to the initial state at the boot. In contrast, when the power-off duration is equal to or shorter than the reference time and the supply of power is determined not to have been shut off before a boot, the relay unit 71 may be kept in the same state as before the boot. That is, the relay unit 71 is not switched to the initial state. Note that for the purpose of reducing the forced switching, when the power-off duration is equal to or shorter than the reference time and the supply of power is determined to have been shut off before a boot or when the power-off duration is longer than the reference time and the supply of power is determined not to have been shut off before a boot, the relay unit 71 may also be kept in the same state as before the boot. Alternatively, for the purpose of enhancing the safety of the air conditioner, when the power-off duration is equal to or shorter than the reference time and the supply of power is determined to have been shut off before a boot or when the power-off duration is longer than the reference time and the supply of power is determined not to have been shut off before a boot, the relay unit 71 may be switched to the initial state at the boot.
The function of identifying the presence or absence of an update based on an update flag may be used together with the function of calculating the power-off duration. For example, when the power-off duration is longer than the reference time and no update flag is stored, the relay unit 71 may be switched to the initial state at the boot. In contrast, when the power-off duration is equal to or shorter than the reference time and an update flag is stored, the relay unit 71 may be kept in the same state as before the boot. That is, the relay unit 71 is not switched to the initial state. Note that for the purpose of reducing the forced switching, when the power-off duration is equal to or shorter than the reference time and no update flag is stored or when the power-off duration is longer than the reference time and an update flag is stored, the relay unit 71 may also be kept in the same state as before the boot. Alternatively, for the purpose of enhancing the safety of the air conditioner, when the power-off duration is equal to or shorter than the reference time and no update flag is stored or when the power-off duration is longer than the reference time and an update flag is stored, the relay unit 71 may be switched to the initial state at the boot.
Features extracted from the above embodiments will now be described in connection with their advantageous effects indicated as appropriate. Hereinafter, although corresponding components in the embodiments are represented within parentheses for ease of understanding, the features are not limited to the specific components in the parentheses.
Feature 1. An air conditioning controller (the air conditioning controller 50) comprising a mechanical relay (the relay unit 71) including: a contact unit (the contact unit 75) provided with a movable terminal (the movable terminal 74) and a stationary terminal (the stationary terminals 73); and a drive coil (the coils 76, 77) configured to move the movable terminal between a position in contact with the stationary terminal and a position out of contact therewith, wherein the air conditioning controller sends a control signal through the mechanical relay to an air conditioner (the air conditioner 40),
the air conditioning controller includes
a boot processing performing unit (the function of performing the boot processing by the CPU 61) configured to perform the boot processing for the air conditioning controller when the air conditioning controller satisfies a boot condition (the start of the supply of power from the external power supply) or a reboot condition (such as an update or an abnormality), and
a switching unit (the function of switching the relay unit 71 by the CPU 61) configured to energize the drive coil to switch the contact unit between a plurality of states including a predetermined state (the initial state) corresponding to a shutoff control signal for shutting off the air conditioner,
the mechanical relay is capable of, even after the end of the energization, holding the movable terminal moved by the energization of the drive coil at the position to which it has moved, and
at the boot processing performed by the boot processing performing unit, the switching unit brings the contact unit into the predetermined state when a switch avoidance condition is not satisfied, whereas at the boot processing performed by the boot processing performing unit, the switching unit keeps the contact unit in the same state as before the boot when the switch avoidance condition is satisfied.
In other words, an air conditioning controller comprising: a mechanical relay including a movable terminal, a stationary terminal, and a drive coil configured to move the movable terminal between a position in contact with the stationary terminal and a position out of contact with the stationary terminal; a memory; and a processor configured to execute a program stored in the memory, wherein the air conditioning controller sends a control signal through the mechanical relay to an air conditioner, the processor performs boot processing for the air conditioning controller when the air conditioning controller satisfies a boot condition or a reboot condition, the processor energizes the drive coil to move the movable terminal to a predetermined position, the predetermined position being the position in contact with the stationary terminal or the position out of contact with the stationary terminal and the predetermined position corresponding to transmission of a shutoff control signal for shutting off the air conditioner, the mechanical relay holds the movable terminal at the predetermined position after the energization of the drive coil ends, and at the boot processing, the processor moves the movable terminal to the predetermined position when a switch avoidance condition is not satisfied, whereas at the boot processing, the processor does not move the movable terminal to the predetermined position when the switch avoidance condition is satisfied.
The above feature enables the contact between the movable terminal and the stationary terminal to be efficiently controlled in accordance with the state of the air conditioning controller. First, when the boot processing for the air conditioning controller is performed with the switch avoidance condition unsatisfied, the mechanical relay (more specifically, the contact unit) included in the air conditioning controller is forcibly switched to the predetermined state (e.g., the initial state) corresponding to the control signal for shutting off the air conditioner. In other words, the movable terminal is moved to the predetermined position (e.g., the initial position) into contact with the stationary terminal. This switching to the predetermined state prevents an unexpected start of the operation of the air conditioner at the boot of the air conditioning controller even if the movable terminal has been moved from the holding position due to vibration or other external forces applied to the air conditioning controller during work such as the installation or the relocation. This is favorable to improve the reliability of the air conditioning system.
The above-described forced switching does not take place when the switch avoidance condition is satisfied at the boot of the air conditioning controller. That is, the forced switching has the switch avoidance condition as an exclusion condition, and while this condition is satisfied, the mechanical relay is kept in the same state as before the boot. In other words, the movable terminal is not moved to the predetermined position or brought into contact with the stationary terminal. For example, when a program installed in the air conditioning controller is updated through the internet, and the air conditioning controller reboots using the update as a trigger, the above mechanism enables the mechanical relay to avoid forced switching. That is, the mechanism can prevent the emission of a snapping sound caused by the movement of the movable terminal in response to rebooting triggered by an update. Because the air conditioning controller is often installed in a room (e.g., a wall) for ease of user operations, such a snapping sound can easily sound unpleasant for the user. Thus, the prevention of the emission of a snapping sound definitely has technical significance. For the reasons stated above, the mechanism in this feature improves the reliability of the air conditioning system and prevents an unpleasant snapping sound, contributing to improvements in user satisfaction.
Also, constant forced switching may waste power. In an example in which forced switching takes place at rebooting for an update of the program, even when the operating state of the air conditioner (i.e., the control command) is desired to remain the same as before the reboot as shown in
The air conditioning controller may, similarly to rebooting at the update, for example, detect an abnormality by monitoring its own state and reboot when recovering (in other words, resuming) from an abnormal state. If the air conditioning controller reboots by resuming from the abnormal state, the air conditioning controller may avoid forced switching to the predetermined state. Otherwise, the air conditioning controller may perform forced switching to the predetermined state. This can prevent the emission of the above-described snapping sound at rebooting by resuming from the abnormal state.
It is noted that the expression “predetermined state” in this feature may be changed to “initial state” and also the expression “at the boot processing performed by the boot processing performing unit, the switching unit brings the contact unit into the predetermined state when a switch avoidance condition is not satisfied, whereas at the boot processing performed by the boot processing performing unit, the switching unit keeps the contact unit in the same state as before the boot when the switch avoidance condition is satisfied” may be changed to the expression “at the boot processing performed by the boot processing performing unit, the switching unit brings the contact unit into the initial state when a resuming condition is satisfied, whereas at the boot processing performed by the boot processing performing unit, the switching unit keeps the contact unit in the same state as before the boot when the resuming condition is not satisfied.” That is, the air conditioning controller detects an abnormal state of the air conditioning controller, and at the boot processing, moves the movable terminal to the predetermined position if resuming from the abnormal state; otherwise, the air conditioning controller does not move the movable terminal to the predetermined position. That is, for resumption from the abnormal state, the mechanical relay is switched to the predetermined state; otherwise, the mechanical relay is not switched to the predetermined state.
The air conditioning controller according to this feature may also determine whether the contact unit is in the predetermined state (i.e., the movable terminal is at the predetermined position) in addition to the performance of the boot processing as a condition of determining the switch avoidance condition.
Feature 2. The air conditioning controller according to feature 1, in which the boot of the air conditioning controller is complete before the control signal starts being sent through the mechanical relay, and
at the boot processing performed by the boot processing performing unit, when the switch avoidance condition is not satisfied, the switching unit switches the contact unit to the predetermined state before the control signal starts being sent, whereas at the boot processing performed by the boot processing performing unit, when the switch avoidance condition is satisfied, the switching unit does not switch the state of the contact unit using the current boot processing as a trigger.
According to the above feature, when the switch avoidance condition is not satisfied, the contact unit is switched to the predetermined state before the control signal starts being sent. This switching can appropriately prevent an unexpected start of the operation of the air conditioner even if the movable terminal has been moved from the holding position while the air conditioning controller is powered off. In contrast, when the switch avoidance condition is satisfied, the contact unit is not switched to the predetermined state. This can appropriately prevent the above-described emission of the snapping sound.
Feature 3. The air conditioning controller according to feature 1 or 2, in which the air conditioning controller includes a duration determination unit (the function of calculating the power-off duration by the CPU 61) configured to, when the boot processing is performed by the boot processing performing unit, determine the power-off duration for which the air conditioning controller has been powered off, and
at the boot processing performed by the boot processing performing unit, when the power-off duration determined by the duration determination unit is longer than a preset reference time, the switching unit determines the switch avoidance condition to have been satisfied and brings the contact unit into the predetermined state, whereas at the boot processing performed by the boot processing performing unit, when the power-off duration determined by the duration determination unit is equal to or shorter than or the reference time, the switching unit determines the switch avoidance condition to have been unsatisfied and keeps the contact unit in the same state as before the boot.
In other words, the air conditioning controller according to feature 1, wherein when the boot processing is performed, the processor determines a power-off duration for which the air conditioning controller has been powered off, and the switch avoidance condition includes the determined power-off duration being equal to or shorter than a preset reference time.
The period of time for which the conditioning controller is powered off varies greatly depending on the situation. For example, in the case where the air conditioning controller after shipment is carried to a site of work, or the air conditioning controller is relocated because of, for example, remodeling, the power-off duration is longer than the power-off duration for an update of the air conditioning controller or automatic resumption from an abnormal state. Thus, as indicated in this feature, the power-off duration can be compared with the reference time to determine, by the trigger for the boot processing, whether to forcibly switch the mechanical relay to the predetermined state. As a result, improvements in the reliability of the air conditioner are compatible with the prevention of reductions in user convenience.
Feature 5. The air conditioning controller according to feature 3, in which the power-off duration for the boot processing performed in response to the reboot condition being satisfied is set to be equal to or shorter than the reference time.
The above feature allows the switch avoidance condition to be satisfied at rebooting.
Feature 6. The air conditioning controller according to any one of feature 3 and feature 5, in which the duration determination unit determines the power-off duration based on a time storage unit (the retaining area of the RAM 63) configured to store the current time periodically after the performance of the boot processing, a time obtaining unit (the function of obtaining the time of a boot by the CPU 61) configured to obtain the current time at the performance of the boot processing, the time stored in the time storage unit, and the time obtained by the time obtaining unit.
As indicated this feature, the current time is stored periodically, enabling the air conditioning controller to roughly calculate the power-off duration without storing the time in response to a power shutoff. This is favorable to simplify the processing at a power shutoff. In addition, this feature eliminates the need for a capacitor unit such as a capacitor used to obtain the time in response to a power shutoff. This is favorable to simplify the electrical structure of the air conditioning controller.
The time storage unit may store the current time periodically. The period may be shorter than the reference time.
Feature 7. The air conditioning controller according to feature 3, 5, or 6, in which the air conditioning controller includes a monitoring unit (a power line monitoring circuit) configured to monitor the supply of power from the external power supply to the air conditioning controller, and
at the boot processing performed by the boot processing performing unit, when the power-off duration determined by the duration determination unit is longer than the reference time and the monitoring unit determines the supply of power to have been shut off before the boot processing, the switching unit determines the switch avoidance condition to have been unsatisfied and brings the contact unit into the predetermined state, whereas at the boot processing performed by the boot processing performing unit, when the power-off duration determined by the duration determination unit is equal to or shorter than the reference time and the monitoring unit determines the supply of power not to have been shut off before the boot processing, the switching unit determines the switch avoidance condition to have been satisfied and keeps the contact unit in the same state as before the boot.
In other words, the air conditioning controller according to feature 3, in which the processor monitors supply of power from an external power supply to the air conditioning controller, and the switch avoidance condition includes the determined power-off duration being equal to or shorter than the preset reference time and the supply of power being determined not to have been shut off before the boot processing.
Work such as the installation or relocation of the air conditioning controller is likely to increase the power-off duration and expected to briefly shut off the supply of power from the external power supply. Thus, when these two conditions are satisfied, the contact unit may be switched to the predetermined state to appropriately achieve the effect of avoiding an unexpected start of the operation by the air conditioner. When the air conditioning controller is rebooted using an update or recovery from an abnormal state as a trigger, the power-off duration is equal to or near zero and the supply of power is not shut off. Thus, when these two conditions are satisfied, the state of the contact unit may be kept to appropriately achieve the effect of preventing the emission of the above-described snapping sound.
Feature 8. An air conditioning controller (the air conditioning controller 50) comprising a mechanical relay (the relay unit 71) including: a contact unit (the contact unit 75) provided with a movable terminal (the movable terminal 74) and a stationary terminal (the stationary terminals 73); and a drive coil (the coils 76, 77) configured to move the movable terminal between a position in contact with the stationary terminal and a position out of contact therewith, in which the air conditioning controller sends a control signal through the mechanical relay to an air conditioner (the air conditioner 40),
the air conditioning controller includes
a boot processing performing unit (the function of performing the boot processing by the CPU 61) configured to perform the boot processing for the air conditioning controller when the air conditioning controller satisfies a boot condition (the start of the supply of power from the external power supply) or a reboot condition (such as an update or an abnormality), and
a switching unit (the function of switching the relay unit 71 by the CPU 61) configured to energize the drive coil to switch the contact unit between a plurality of states including a predetermined state (the initial state) corresponding to a shutoff control signal for shutting off the air conditioner,
the mechanical relay is capable of, even after the end of the energization, holding the movable terminal moved by the energization of the drive coil at the position to which it has moved,
the air conditioning controller includes a monitoring unit (a power line monitoring circuit) configured to monitor the supply of power from the external power supply to the air conditioning controller, and
at the boot processing performed by the boot processing performing unit, the switching unit brings the contact unit into the predetermined state when the monitoring unit determines the supply of power to have been shut off before the boot processing, whereas at the boot processing performed by the boot processing performing unit, the switching unit keeps the contact unit in the same state as before the boot when the monitoring unit determines the supply of power not to have been shut off before the boot processing.
In other words, an air conditioning controller comprising: a mechanical relay including a movable terminal, a stationary terminal, and a drive coil configured to move the movable terminal between a position in contact with the stationary terminal and a position out of contact with the stationary terminal; a memory; and a processor configured to execute a program stored in the memory, in which the air conditioning controller sends a control signal through the mechanical relay to an air conditioner, the processor performs boot processing for the air conditioning controller when the air conditioning controller satisfies a boot condition or a reboot condition, the processor energizes the drive coil to move the movable terminal to a predetermined position, the predetermined position being the position in contact with the stationary terminal or the position out of contact with the stationary terminal and the predetermined position corresponding to transmission of a shutoff control signal for shutting off the air conditioner, the mechanical relay holds the movable terminal at the predetermined position after energization of the drive coil ends, the processor monitors supply of power from an external power supply to the air conditioning controller, and at the boot processing, the processor moves the movable terminal to the predetermined position when the supply of power is determined to have been shut off before the boot processing, whereas at the boot processing, the processor does not move the movable terminal to the predetermined position when the supply of power is determined not to have been shut off before the boot processing.
For work such as the installation or relocation of the air conditioning controller, the supply of power from the external power supply is briefly shut off. Thus, when the supply of power is shut off, the contact unit may be switched to the predetermined state to appropriately achieve the effect of avoiding an unexpected start of the operation by the air conditioner. When the air conditioning controller is rebooted using an update or recovery from an abnormal state as a trigger, the supply of power is not shut off. Thus, when the supply of power is not shut off, the state of the contact unit may be kept to appropriately achieve the effect of preventing the emission of the above-described snapping sound.
Feature 9. The air conditioning controller according to feature 3 or feature 5, in which the air conditioning controller includes
an update performing unit (the function of performing update processing by the CPU 61) configured to update a program stored in the air conditioning controller, and
an information storage unit (the retaining area of the RAM 63) configured to, when the update performing unit performs the update, store update information (an update flag) indicating the performance of the update,
the information storage unit stores the update information before the reboot condition is satisfied at the update and the boot processing performing unit performs the boot processing, and
at the boot processing performed by the boot processing performing unit, when the power-off duration determined by the duration determination unit is longer than the reference time and the information storage unit does not store the update information, the switching unit determines the switch avoidance condition to have been unsatisfied and brings the contact unit into the predetermined state, whereas at the boot processing performed by the boot processing performing unit, when the power-off duration determined by the duration determination unit is equal to or shorter than the reference time and the information storage unit stores the update information, the switching unit determines the switch avoidance condition to have been satisfied and keeps the contact unit in the same state as before the boot.
In other words, in the air conditioning controller according to feature 3, in which the processor performs an update of the program stored in the memory of the air conditioning controller, when the update is performed, the processor stores update information indicating the performance of the update into the memory before the boot processing is performed in response to the reboot condition being satisfied by the update, and the switch avoidance condition includes the determined power-off duration being equal to or smaller than the preset reference time and the update information being stored in the memory.
When the air conditioning controller updates the program, the air conditioning controller is rebooted. At the performance of the update, update information indicating the performance of the update is stored before the boot processing is performed (e.g., before the air conditioning controller is shut down). Only when the power-off duration is longer than the reference time and no update information is stored, the contact unit may be switched to the predetermined state to appropriately achieve the effect of avoiding an unexpected start of the operation by the air conditioner. In contrast, when the power-off duration is equal to or shorter than the reference time and the update information is stored, the state of the contact unit may be kept to appropriately achieve the effect of preventing the emission of the above-described snapping sound.
Feature 10. An air conditioning controller (the air conditioning controller 50) comprising a mechanical relay (the relay unit 71) including: a contact unit (the contact unit 75) provided with a movable terminal (the movable terminal 74) and a stationary terminal (the stationary terminals 73); and a drive coil (the coils 76, 77) configured to move the movable terminal between a position in contact with the stationary terminal and a position out of contact therewith, in which the air conditioning controller sends a control signal through the mechanical relay to an air conditioner (the air conditioner 40),
the air conditioning controller includes
a boot processing performing unit (the function of performing the boot processing by the CPU 61) configured to perform the boot processing for the air conditioning controller when the air conditioning controller satisfies a boot condition (the start of the supply of power from the external power supply) or a reboot condition (such as an update or an abnormality), and
a switching unit (the function of switching the relay unit 71 by the CPU 61) configured to energize the drive coil to switch the contact unit between a plurality of states including a predetermined state (the initial state) corresponding to a shutoff control signal for shutting off the air conditioner,
the mechanical relay is capable of, even after the end of the energization, holding the movable terminal moved by the energization of the drive coil at the position to which it has moved,
the air conditioning controller includes
an update performing unit (the function of performing update processing by the CPU 61) configured to update a program stored in the air conditioning controller, and
an information storage unit (the retaining area of the RAM 63) configured to, when the update performing unit performs the update, store update information (an update flag) indicating the performance of the update,
the information storage unit stores the update information before the reboot condition is satisfied at the update and the boot processing performing unit performs the boot processing, and
at the boot processing performed by the boot processing performing unit, the switching unit brings the contact unit into the predetermined state when the information storage unit does not store the update information, whereas at the boot processing performed by the boot processing performing unit, the switching unit keeps the contact unit in the same state as before the boot when the information storage unit stores the update information.
In other words, an air conditioning controller comprising: a mechanical relay including a movable terminal, a stationary terminal, and a drive coil configured to move the movable terminal between a position in contact with the stationary terminal and a position out of contact with the stationary terminal; a memory; and a processor configured to execute a program stored in the memory, in which the air conditioning controller sends a control signal through the mechanical relay to an air conditioner, the processor performs boot processing for the air conditioning controller when the air conditioning controller satisfies a boot condition or a reboot condition, the processor energizes the drive coil to move the movable terminal to a predetermined position, the predetermined position being the position in contact with the stationary terminal or the position out of contact with the stationary terminal and the predetermined position corresponding to transmission of a shutoff control signal for shutting off the air conditioner, the mechanical relay holds the movable terminal at the predetermined position after energization of the drive coil ends, the processor performs an update of the program stored in the memory of the air conditioning controller, when the update is performed, the processor stores update information indicating the performance of the update into the memory before the boot processing is performed in response to the reboot condition being satisfied by the update, and at the boot processing, the processor moves the movable terminal to the predetermined position when the update information is not stored in the memory, whereas at the boot processing, the processor does not move the movable terminal to the predetermined position when the update information is stored in the memory.
When the air conditioning controller updates the program, the air conditioning controller is rebooted. At the performance of the update, update information indicating the performance of the update is stored before the boot processing is performed (e.g., before the air conditioning controller is shut down). When no update information is stored, the contact unit may be switched to the predetermined state to appropriately achieve the effect of avoiding an unexpected start of the operation by the air conditioner. In contrast, when the update information is stored, the state of the contact unit may be kept to appropriately achieve the effect of preventing the emission of the above-described snapping sound.
Feature 11. The air conditioning controller according to any one of features 1 to 10, in which the mechanical relay includes a stopper (the stopper 78) configured to come into contact with the movable terminal moved to the out-of-contact position by the energization of the drive coil, and prevent the movable terminal from moving further.
With the stopper provided to come into contact with the movable terminal moved to the out-of-contact position, when the movable terminal and the stopper come into contact with each other, a snapping sound may be emitted. The air conditioning controller including the stopper can appropriately reduce the chance of snapping sound emission. Note that the stopper may be a stationary terminal provided at a different signal line from the described above signal line.
Feature 12. An air conditioning system comprising the air conditioner and the air conditioning controller according to any one of features 1 to 11.
The air conditioning system according to this feature can improve the reliability of the air conditioning system and prevent an unpleasant snapping sound, contributing to improvements in user satisfaction.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-179047 | Nov 2021 | JP | national |
