The invention described and claimed hereinbelow is also described in European Patent Application 05025313.7 filed on Nov. 19, 2005. This German Patent Application, whose subject matter is incorporated here by reference, provides the basis for a claim of priority of invention under 35 U.S.C. 119(a)-(d).
The invention relates to an apparatus for handling information carriers.
Such information carriers involve for instance RFID labels, that is, substrates provided with an adhesive side on the back, which are equipped with integrated circuits that have contacts, or instead with integrated circuits that are contactless and provided with antennas, and which are detachably held and transported with the adhesive side on a striplike belt. In handling such information carriers, the problem arises for instance of removing information carriers from the belt that have been found nonfunctional, for instance, and separating them out. This must be done by machine as continuously as possible and at high speed.
Accordingly, it is an object of the present invention to provide an apparatus for handling information carriers, which is a further improvement of the existing apparatuses.
More particularly it is an object of the present invention to create an apparatus for handling information carriers of the type defined at the outset which makes it possible for selected information carriers, especially those found nonfunctional, during belt travel which is done continuously and at high speed, to be removed reliably and quickly from the belt, without damage to the belt and the information carriers and without having to interrupt the continuous travel.
In keeping with these objects and with others which will become apparent hereinafter, one feature of the present invention resides, briefly stated, in an apparatus for handling information carriers, comprising at least one longitudinally movable striplike belt which holds information carriers detachably and successively; and at least one device for detaching at least some information carriers from said belt, removing selected information carriers from the detached information carriers, and transferring other information carriers from the detached information carriers back onto said belt for being transported onwards.
The design according to the invention of the apparatus makes it possible, during continuous travel of the belt provided with information carriers and at a high travel speed, to sort out information carriers found to be nonfunctional and remove them quickly and reliably, without damage to the belt, which might be so extensive as to tear it apart.
The apparatus is simple and functionally reliable, and among other things it also creates the prerequisites for pressing those information carriers that need not be sorted out but that have initially been detached from the belt, at least in part with some surface regions or even entirely, to be pressed back against the belt and thus for the adhesive holding to be restored.
The novel features which are considered as characteristic for the present invention are set forth in particular in the appended claims. The invention itself, however, both as to its construction and its method of operation, together with additional objects and advantages thereof, will be best understood from the following description of specific embodiments when read in connection with the accompanying drawings.
In
In these information carriers 11 transported by means of the belt 12, the problem exists of separating those information carriers 11 from the belt 12 that have been found, on the basis of a test performed, to be defective and in particular nonfunctional, and removing them. There is a need for this to be done, during continuous high-speed travel of the belt 12 with information carriers 11 on it, in such a way that the belt is not damaged and in particular does not tear.
These demands are met to a high degree by the apparatus 10 according to the invention, and with a simple and functionally reliable design. The apparatus 10 is characterized according to the invention by at least one device 20 by means of which at least some selected information carriers 11 are at least partly or entirely detachable from the belt 12, which is moved progressively continuously in the direction of the arrow 15, or in other words from left to right in
The device 20 has a deflector 21, which deflects the belt out of its level and course and then, at a spacing from this that is adjustable and under some circumstances can be very slight returns it to its level again. This process is shown clearly in
The deflector 21 has a deflection member 22, which in the first exemplary embodiment is formed of a slide body 23 and conversely in the second exemplary embodiment of
The deflector 21 also, viewed along the deflected belt course, at a spacing from the deflection member 22 has at least a first deflection body 25, which in particular is embodied as a deflection roller. This first deflection body 25 is placed relative to the deflection member 22 and the belt course such that by means of the deflection member 22, the belt 12 can be deflected out of the belt level and belt course at the deflection edge 24 by such a sufficient angle, which here is about 90°, that as a consequence of this belt deflection, the belt 12, in the region of the deflection edge 24, distances itself from the individual information carriers 11, as shown for information carrier 11b in
The detached information carriers 11 accordingly do not go along with the deflection of the belt 12, which after all is performed precisely in order to bring about a detachment of the individual information carriers 11, with the adhesive side 13 on the underside, from the top side 14 of the belt 12 in an automatic way. This detachment is shown in
The spacing between the deflection member 22 and the first deflection body 25, in particular the deflection roller, is variable and adjustable. For this purpose, the first deflection body 25 is adjustable in terms of its spacing from the deflection member 22, which is indicated by the arrow 26 and by an adjusting device 27, for instance in the form of an adjusting cylinder.
The deflector 21 has a second deflection body 28, which is for instance also embodied as a deflection roller, and which is adjacent to the deflection member 22 and returns the belt 12 to its level and course. The second deflection body 28 can be adjustable together with the belt 12 out of the belt level and belt course, particularly in a direction that is facing away from the first deflection body 25, or in other words upward in terms of
Thus after detachment from the belt 12 the information carrier 11b that is not selected, and that in particular is found to be nonfunctional, arrives again, by deflection of the belt, with its adhesive side 13 on the top side 14 of the belt 12 and adheres to it again by adhesive action. It has merely changed places on the belt 12. The change in place can be adjusted by adjusting of the first deflection body 25 in the direction of the arrow 26.
Conversely, if an information carrier 11a (
The removal device 40 is designed such that by means of it, at least information carriers 11a, or those selected without exception and in particular those found nonfunctional, from which the belt 12 has distanced itself because of belt deflection, are picked up and carried out of the region of the belt 12. The removal device 40 has a suction and/or pressure device 41 for subjecting the information carriers 11 to suction/pressure and carrying defective information carriers 11, for instance, away. This suction and/or pressure device 41 has at least one drum 42, which is continuously or intermittently drivable to rotate about an axis 43 by means of a drive mechanism, not further shown, in a direction of rotation indicated by the arrow 44. The drum 42 is adjacent to the belt 12, specifically in such a way that a circumferential portion is located approximately in the region of the deflection member 22, or between the deflection member 22 and the second deflection body 28.
The direction of rotation of the driven drum 42 indicated by arrow 44 corresponds to the belt travel direction indicated by arrow 15, or in other words is counterclockwise. The drum 42 can preferably be driven at an rpm that matches the travel speed of the belt 12. On its circumferential surface, the drum 42 has openings 45, which communicate with respective chambers 46. The chambers 46 are in turn subjected, from a source not further shown, to gas, in particular air, and this medium, as needed, is at underpressure for imposing suction or at overpressure for imposing pressure. As a result, it can be attained that via the drum 42 and its openings 45, by means of subjection to gas, in particular air, it is possible to subject individual information carriers 11 to suction and/or pressure.
By subjecting at least one chamber 46 and at least one opening 45 communicating with it to underpressure in the corresponding circumferential region of the drum 42, an information carrier 11a which has been found defective and is thus to be removed and which because of the deflection of the belt 12 is detached with its adhesive side 13, at least in a front region, from the belt 12 is picked up by suction action by the drum 42 and removed from the region of the belt 12. This is shown clearly in
In the first exemplary embodiment, the drum 42 has a nondeformable circumference, with openings 45 distributed on it in the circumferential direction. The drum 42 may be embodied solely for subjecting individual information carriers 11a to suction and aspirating them. In that case, this removal device 40, in particular the drum 42, will for example be activated and supplied with underpressure only whenever a signal for removal by suction of an information carrier 11a found to be defective is furnished by a test device, and on the basis of that at least those chambers 46 and openings 45 communicating with them that are located in the region of the information carrier 11a, already separated from the belt 12 by its front portion, and to be removed by suction are subjected to underpressure.
That is, if the information carrier 11b in
In the first exemplary embodiment, the drum 52 has a nondeformable circumference, with openings 45 distributed in the circumferential direction. The drum 42 may be embodied merely for subjecting individual information carriers 11a to suction and aspirating them. In that case, this removal device, especially the drum 42, is activated and subjected to underpressure for example only whenever a testing device furnishes a signal accordingly that an information carrier 11a found to be damaged should be removed by suction. On the basis of this, at least those chambers 46 and openings 45 communicating with them and located in the region of the information carrier 11a that has already been separated by its from portion from the belt 12 are subjected to underpressure.
For instance, if the information carrier 11b in
The removal device 40 in this form also makes it possible for information carriers 11, detached one after the other from the belt 12, each to be aspirated by subjection to underpressure at the circumference of the drum 42 and initially moved out of the region of the belt 12 so that then, upon further revolution of the drum 42, by suitable triggering of individual openings 45 and chambers 46 communicating with them, information carriers 11a found for instance to be defective can be blown off by overpressure in the direction of a collection point. Other information carriers 11 adhering by suction to the circumference of the drum 42, are transferred back onto the belt 12, as the drum revolves and as they reach the belt, for instance by means of subjection to overpressure through the openings 45 and chambers 46. With this transfer, the subjection of pressure can have a further reinforcing effect, such that as a result, the particular information carrier 11 is pressed with its adhesive side 13 on the underside against the top side 14 of the belt 12.
The removal device 40, even if it is embodied only for subjecting defective information carriers 11a to suction and aspirating them, can also be used in such a way that those information carriers 11b which have initially been detached by their surface regions, such as their front portion, from the belt 12 but are not to be removed, like those that have been found defective, and instead are meant to stay at the level of the belt 12 and be transferred back onto the belt 12, if at all possible without changing places, for being carried onward can be pressed against the belt 12 by means of the drum 42.
By exertion of pressure on the openings 45 of the region of the drum that is located at the level of what in
A receiving device 50, schematically indicated in
As the drum 42 revolves, the information carrier 11a adhering to it and transported away by it is transferred to the cylinder 51, and the information carrier 11a adheres by adhesive bonding, with its adhesive side 13 on the back, to the circumferential surface of the cylinder 51. The cylinder 51 is pressed against the circumferential surface of the drum 42, and as the number of information carriers 11a adhering to the cylinder 51 increases, the circumference of the cylinder grows. Once the cylinder 51 has reached a certain diameter, it can be removed and replaced with a new one.
By removal of selected information carriers 11a from the belt 12, in particular those found to be nonfunctional, gaps are created on the belt. These gaps can later be filled by functional information carriers 11 additionally applied to it, resulting then in a belt 12 with successive functional information carriers 11.
In the second exemplary embodiment shown in
In the third exemplary embodiment shown in
The drum 42 shown in
The conduits 63 are each open to the respective circumferential conduit 61 and 62. Via the circumferential conduits 61, 62, conduits 63 and chambers 46, the flexible covering 57 can be subjected to underpressure for removal by suction through the openings 45 and/or to overpressure to cause the flexible covering 57 to bulge at least slightly. For this purpose the circumferential conduits 61, 62 are in communication, or it can be brought into communication as needed, with a source of underpressure or overpressure, not further shown.
The arrangement may be made such that a circumferential conduit, for instance the circumferential conduit 61, which extends over the greatest proportion of the circumference of the supporting part 59, for instance over approximately 90° of the circumference, is subjected only to underpressure for aspirating various information carriers 11. Another circumferential conduit, such as the circumferential conduit 62, can then extend over the remainder of that proportion of the circumference of the supporting part 59 and can be selectively subjected to underpressure for aspirating various information carriers 11 or to overpressure for pressing various information carriers 11 against the belt 12 through the covering 57.
In this embodiment of the removal device 40 as well, a mode of operation is possible in which all the information carriers 11 are removed by suction one after the other. Those information carriers 11 that are good or in other words functional can then, as the drum 42 revolves and as they reach the belt 12 again, be transferred from the drum 42 again by subjection to overpressure and transferred to the belt 12 by contact pressure.
The transfer of information carriers 11 to the belt 12 can also be accomplished or at least reinforced by providing that the second deflection body 28 in
The removal device 40 of
It will be understood that each of the elements described above, or two or more together, may also find a useful application in other types of constructions differing from the types described above.
While the invention has been illustrated and described as embodied in an apparatus for handling information carriers, it is not intended to be limited to the details shown, since various modifications and structural changes may be made without departing in any way from the spirit of the present invention.
Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt it for various applications without omitting features that, from the standpoint of prior art, fairly constitute essential characteristics of the generic or specific aspects of this invention.
What is claimed as new and desired to be protected by Letters Patent is set forth in the appended claims.
Number | Date | Country | Kind |
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05025313 | Nov 2005 | EP | regional |
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3556898 | Allen | Jan 1971 | A |
3574026 | Kucheck | Apr 1971 | A |
4111121 | Borum | Sep 1978 | A |
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6969134 | Hohberger et al. | Nov 2005 | B2 |
20030227528 | Hohberger et al. | Dec 2003 | A1 |
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1 072 520 | Jan 2001 | EP |
Number | Date | Country | |
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20070114109 A1 | May 2007 | US |