This application claims priority from German Patent Application No. 10 2005 029 767.6 dated Jun. 24, 2005, the entire disclosure of which is incorporated herein by reference.
The invention relates to an apparatus on a spinning preparation machine, especially a flat card, roller card, cleaner or the like, with a cooling system, in which a roller has a cylindrical peripheral surface and a casing opposite to and spaced from this peripheral surface, a carding region where carding work is carried out and heat is generated being present between the peripheral surface of the roller and a part of the casing.
The spacings between the cylinder clothing and surfaces (counter-surfaces) located opposite it are of considerable importance in terms of machine engineering and fibre technology. The carding result, namely, cleaning, nep reduction and fibre shortening, is substantially dependent on the carding gap, that is, the spacing between the cylinder clothing and the clothings of the revolving and fixed flats. Routing of the airflow around the cylinder and heat dissipation are likewise dependent on the spacing between the cylinder clothing and opposing clothed or non-clothed surfaces, for example, separator blades or casing elements. The spacings are subject to various, in some cases oppositely directed, influences. The abrasion of opposing clothings leads to enlargement of the carding gap, which is associated with an increase in the number of neps and a decrease in fibre shortening. The consequence of an increase in cylinder speed, e.g. to enhance the cleaning action, is an expansion of the cylinder including the clothing owing to the centrifugal force, and hence a reduction in the carding gap. When processing large quantities of fibre and specific types of fibre, for example, synthetic fibres, the cylinder also expands, due to an increase of temperature, more than the rest of the machine around it, so that for this reason as well the spacings decrease. The machine elements, for example, fixed carding segments and/or separator blades, located radially opposite the cylinder also expand.
The carding gap is influenced in particular by the machine settings on the one hand and the state of the clothing on the other hand. The most important carding gap of the revolving flat card is located in the main carding zone, that is, between the cylinder and the revolving flat assembly. At least one clothing, which defines the operating distance of the carding zone as a whole, is in motion. In order to increase the production of the carding machine, one tries to select the operating speed of rotation or operating speed of the moving elements to be as high as the technology of fibre processing allows. The operating distance is located in the radial direction (starting from the axis of rotation) of the cylinder.
In the case of carding, increasingly larger amounts of fibre material per unit of time are being processed, which means higher speeds of the working elements and higher installed powers. With the working surface remaining constant, increasing throughput of fibre material (production) leads to greater generation of heat owing to the mechanical work. At the same time, however, the technological carding result (sliver uniformity, degree of cleaning, reduction of neps etc.) is continuously improved, which means more active surfaces engaged in carding, and settings of these active surfaces closer to the cylinder (drum). The proportion of synthetic fibres to be processed, with which, compared to cotton, more heat is generated through frictional contact with the active surfaces of the machine, is continually increasing. The working elements of high-performance carding machines are today fully enclosed all round in order to comply with safety standards, prevent particle emission into the spinning works environment and minimise the need for maintenance of the machines. Grids or even open, material-guiding surfaces that allow exchange of air belong to the past. The situations described appreciably increase the input of heat into the machine, whereas discharge of heat by means of convection drops appreciably. The resulting more marked heating of high-performance carding machines leads to greater thermoelastic deformation, which has an influence on the set spacings of the active surfaces owing to the uneven distribution of the temperature field: the spacings between cylinder and card top, doffer, fixed card tops and separation points equipped with blades decrease. In an extreme case the set gap between the active surfaces can close up completely, so that components moved relative to one another collide. The high-performance carding machine affected suffers considerable damage. Moreover, the generation of heat in the working region of the card can lead to different thermal expansion when the temperature difference between components is too great.
In the case of a known apparatus (EP-A-0 077 166), a liquid transport system is provided within the cylinder to balance the temperature conditions at the periphery of the cylinder. Two through-bored shaft journals are provided, through which a respective hose containing the liquid is routed. The hoses are connected to channels that are arranged along the inner peripheral surface of the cylinder. The cooling liquid enters and leaves on different sides of the cylinder. The known apparatus is extremely complex as regards its arrangement, both in relation to construction and assembly and also in relation to operation. The cooling liquid is admitted under pressure to the interior of the cylinder using an external pump. The rotary connection between the pump system and the roller cooling system requires especially careful construction and sealing to provide a reliable seal against leakage of the cooling liquid. The use of liquid in a spinning preparation machine is problematical and is avoided in practice. Complete canalisation of the cooling liquid is required, which leads to zoned cooling of the roller and hence to undesirable local deformation of the roller. Furthermore, it is problematic that the mass moment of inertia of the roller is undesirably changed, i.e. clearly increased, owing to the considerable amount of cooling liquid. This calls for a greater input power for the roller. In addition, the temperature of the liquid and/or of the roller is to be monitored, which requires further substantial outlay on apparatus. It is nevertheless impossible to achieve uniform temperature conditions and hence a constant carding gap.
It is an aim of the invention to produce an apparatus of the kind described in the introduction, which avoids or mitigates the said disadvantages, which in particular reduces or avoids thermal expansion of the roller in a structurally simple manner and allows a constant carding gap to be maintained.
The invention provides an apparatus on a spinning preparation machine comprising
Because cooling gas, preferably air, that absorbs and dissipates heat is, for example, suctioned through the interior void space, the radial thermal expansion of the roller within the warming-up phase and also during routine operation is reduced or avoided. Because the heat being transferred to the air by convection (contact between air and inner peripheral roller wall and inner walls of the roller end discs) and by radiation (thermal radiation into the air from the inner peripheral roller wall and from the roller end discs) is removed from the roller interior, a greater degree of efficiency is achieved. In this way a constant carding gap can be achieved during operation. A particular advantage is that the cooling effect is achieved with components of the machine and no additional cooling system is used. The interior void space of the roller is used as “flow channel”, resulting in an especially uniform distribution and cooling effect.
An especially simple construction of the cooling system is achieved by guiding the air in and out through the inner hollow space of the shaft journals of the roller.
Advantageously, at least one hollow cylindrical shaft journal is present at both ends of the roller. The cooling medium may then be admitted through a shaft journal and/or may be discharged through a shaft journal. Preferably, the cooling medium is admitted and discharged through different shaft journals.
Advantageously, the cooling medium is admitted and discharged on different sides of the machine. The cooling medium may be admitted through at least one end face of the roller. Advantageously, suction passes through the interior void space of the roller. Advantageously, the interior void space of the roller and an interior space in at least one shaft journal, preferably both shaft journals, is traversed by air.
In one embodiment, compressed air passes through the inner space of the roller. Advantageously, the interior void space of the roller and the interior space in at least one shaft journal, preferably the interior spaces in both the shaft journals, is/are traversed by compressed air. The air advantageously dissipates convection heat and/or radiant heat. Advantageously, the air flows at least partially along the inner peripheral surface of the roller. Advantageously, the air flows at least partly along the inner surfaces of the roller end discs (end walls). Advantageously, the shaft journal for air discharge is connected to the machine extraction system. Advantageously, the shaft journal for air discharge is connected to the intake side of a fan. Advantageously, the fan is fixed in position.
In one advantageous embodiment, a shaft journal for air intake draws in ambient air through an intake opening. A conically tapering air guide element, for example, a funnel or the like, may be associated with the intake opening. The conically tapering air guide element is advantageously rotatable about its longitudinal axis.
In another advantageous embodiment, a shaft journal for air intake is connected to a source of compressed air. A shaft journal for air discharge may open into the external air. Advantageously, at least one air guide element is present in the interior void space of the roller. Advantageously, at least one air distributor element is present in the interior void of the roller. Advantageously, ribs, blades or the like are present in the interior void space of the roller. Advantageously, the air flows in on the drive side of the roller. Advantageously, the air flows out on the non-driven side of the roller. Advantageously, the drive wheel has a funnel-form air inlet opening. Advantageously, a shaft journal for admission of air is conically tapered on it intake side. Advantageously the shaft journal for discharge of air is conically tapered on its intake side. Advantageously, the air passes through at least one bearing, preferably through the bearings of the shaft journals. Advantageously, one end of an extraction line (extraction duct) is attached to a fixed bearing. Advantageously, the outlet of a shaft journal for air discharge opens into the inlet of the fixed extraction duct. Advantageously, the at least one shaft journal, preferably each shaft journal, has a continuous bore in the axial direction. Advantageously, some of the air in the machine extraction system is used for through suction.
The roller may be the cylinder of a flat card, the cylinder of a roller card, at least one licker-in, or the doffer of a card. Advantageously, the incoming air is pre-cooled. Advantageously, the shaft journal for air discharge is connected to a dust-extraction device. Advantageously, the air in the region of the roller inner wall flows substantially axially. Advantageously, the air in the interior void space of the roller flows substantially helically. Advantageously, the air in the interior void space of the roller flows at least partially laminarly. Advantageously, the air in the interior void space of the roller flows at least partially turbulently. Advantageously, the airflow in the heating-up phase is adaptable to the increasing temperature of the roller. Advantageously, the airflow in the operating phase is largely constant. Advantageously, the airflow is adaptable to modified operating conditions, for example, change of goods, change of the working elements of the roller or the like. Advantageously, the temperature in the interior void space of the roller is measurable. Advantageously, the temperature of the casing of the roller is measurable. Advantageously, the temperature of the incoming air is adaptable to the temperature of the interior void space of the roller and/or to the temperature of the casing of the roller. Advantageously, the temperature of a cooling device for the air is adjustable.
The invention also provides an apparatus on a spinning preparation machine, especially a flat carding machine, roller carding machine, cleaner or the like, with a cooling system, in which a roller has a cylindrical peripheral surface and a casing opposite to and spaced from this peripheral surface, a carding region where carding work is carried out and heat is generated being present between the peripheral surface of the roller and a part of the casing, and in which, in relation to the inner space of the roller, a cooling medium enters, passes through and exits again, characterised in that the cooling medium is air, which is capable of absorbing heat in the interior void space of the roller and dissipating it from the interior void space of the roller.
Referring to
On its circumference, the cylinder 4 has a cylinder clothing 4a, for example, saw-tooth clothing. The reference numeral 22 denotes the tip circle of the cylinder clothing 4a. The distance (carding gap) between the tip circle 23 and the tip circle 22 is denoted by the letter a, and is, for example, 2/1000″. The carding gap is in practice accurately set by means of a gauge in the cold state of the carding machine, that is, the cylinder 4 with the cylinder clothing 4a and the card flat bars 14 with the card flat clothings 24, and remains constant during operation, even when the machine has warmed up, owing to the cooling device according to the invention. The distance between the convex outer surface 20a and the tip circle 22 is denoted by the letter b. The radius of the convex outer surface 20a is denoted by r1 and the constant radius of the tip circle 22 is denoted by r2. The radius r2 intersects the mid-point M (see
Referring to
The cylinder 4 illustrated in
Referring to
During operation, air flows D1, D2 (the temperature of which is lower than the temperature of the air in the inner space 4a) enter from the atmosphere, channelled via the head 35, through the end face 31b″ into the conical bore 31b′″, pass through the bore 31b′″ as an air flow E and emerge at the end face 31b′ from the bore 31b′″ into the interior void space 4c in the form of air flows F1. The guides 38a to 38d distribute the air flows F1 in the interior void space 4c, during which the air flows F1 absorb heat that is released to the air F1 from the inner peripheral surface of the casing 27 and the inner peripheral surfaces of the cylinder end discs 28a and 28b, wherein a heat exchange takes place. The air F1 is heated and cools the casing 27 and the cylinder end discs 28a and 28b. Then, by virtue of the induced draught of the fan 37, the heated airflow F2 enters the tapered bore 31a″ through the end face 31a′ and emerges from the bore 31a′″ at the end face 31aI into the extraction duct 36. The fan 37 extracts the airflow H from the extraction duct 35, and this airflow leaves the pressure side of the fan 37 as the airflow I.
Air is entrained in the manner according to the invention through a roller 4 via the particular bearing point, which leads to cooling of the roller 4 by convention. This means that the roller construction has journals 31a, 31b and these journals 31a, 31b have a respective continuous bore 31a′″, 31b′″ and are subjected to suction. Preferably, some of the air in the machine extraction system (cf. fan 37) is used for the extraction. At the same time an airflow is induced, one arm 36′ of an extraction duct 36 being connected to the opening of one of the two bearing journals. A current of air from the opposite side (intake side) to the extraction side is thereby established. Preferably, the drive side is the intake side and the non-driven side is the extraction side. The drive wheel 34 is shaped so that an intake head 35 for the inflowing ambient air D1, D2 is formed there. In its interior void space 4c the cylinder 4 or roller contains guide elements 38a to 38d (e.g. ribs, blades, reinforcing ribs), which provide for proper air distribution in the roller 4. A computed heat dissipation develops as follows:
Δ{dot over (Q)}={dot over (m)}·c·ΔT
Δ{dot over (Q)}=exchanged heat flow
{dot over (m)}=mass flow
c=specific heat capacity
ΔT=temperature difference
Referring to
According to
According to
In the construction according to
It will be understood that reference herein to the use of air as the cooling gas includes reference to any cooling gas consisting substantially of air.
Although the foregoing invention has been described in detail by way of illustration and example for purposes of understanding, it will be obvious that changes and modifications may be practised within the scope of the appended claims.
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Number | Date | Country | |
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20070006423 A1 | Jan 2007 | US |