The present invention concerns a circuit board having at least one fluid passage arranged in the interior of the circuit board and a multi-part pressure-relief valve arrangement for reducing an excess pressure in the fluid passage. The invention further concerns an insufflator having such a circuit board.
A circuit board as a support for electronic components, which includes one or more fluid passages in the interior of the circuit board, is known. The fluid passages in the interior of the circuit board carry for example a fluid like a liquid which serves during operation to cool electronic components arranged on the circuit board. The use of such a circuit board is also known in a fluidic microsystem in which the fluid passages in the interior of the circuit board carry a fluid which is used for other primary purposes than for cooling components. Such a microfluidic system is used for example in fields such as biotechnology, medical engineering, process technology, sensor engineering but also in relation to consumer goods.
A circuit board with fluid passages arranged in the interior thereof is known for example from published specification DE 197 39 722 A1. That previously known circuit board has a plurality of layers on which conductor tracks are so arranged that there are intermediate spaces which can be used as passages for fluids. Provided in selected layers are openings into which sensors can be fitted so that the sensors have direct contact with a fluid flowing in the fluid passages.
Pressure-relief valves are used for reducing an excess pressure in a fluid passage. Such a pressure-relief valve is known for example from the publication: F Peridigones et al: “Safety valve in PCB-MEMS technology for limiting pressure in microfluidic applications”, 2010 IEEE, international Conference on Industrial Technology, Mar. 14 through 17, 2010, pages 1558-1561, The pressure-relief valve previously known from that publication is of a bridge-like structure in which a flexible suspended beam is extended as an intermittent closure portion over an opening in the circuit board which leads to the fluid passage. When the pressure in the fluid passage and thus on the closure portion rises the part of the valve extending over the opening is bent in the direction of the circuit board in such a way that the opening is blocked and thus the fluid in the fluid passage in question is interrupted. That prevents a further increase in pressure. In that respect the previously known pressure valve would rather be referred to as a pressure regulator as a fluid supply by way of an inlet is interrupted by closure of the inlet and it is not the case that a fluid system is opened for pressure reduction, as is otherwise usual with a valve. A disadvantage with the previously known pressure-relief valve is the complicated and expensive structure as well as the complicated dimensioning of the components involved for attaining the desired operative principle in the case of an actual circuit board.
A technical object of the present invention is to propose a circuit board having at least one fluid passage arranged in the interior of the circuit board, which is both inexpensive to produce and which also offers a high level of operational reliability and safety.
In a first aspect that object is attained for a circuit board having at least one fluid passage in the interior of the circuit board, which has the following components:
The invention involves the realization that a pressure-relief valve of a circuit board is an element which is important and sometimes necessary for operational reliability and safety, but that previously known solutions are of a complex structure, they are complicated in terms of dimensioning and they are accordingly costly. A previously known pressure-relief valve on a circuit board therefore diminishes advantages in principle of a circuit board with fluid passages, namely the inexpensive and compact union of fluidics and electronics.
Unlike the previously known pressure-relief valve the pressure-relief valve arrangement according to the invention is operative not at the inlet of the fluid passage but at an outlet and more specifically in such a way that the pressure-relief valve arrangement opens at a currently prevailing excess pressure and thus prevents a higher pressure obtaining in the fluid passage, than is required for opening the excess pressure-relief valve arrangement.
The present excess pressure-relief valve arrangement with the first and second magnets and with the sealing closure represents a particularly inexpensive and compact alternative. The two magnets and the sealing closure can be very easily installed and perform their technical function, namely reducing an excess pressure obtaining in the fluid passage, in a fashion which is improved over previously known solutions, In particular the pressure-relief valve arrangement does not require any additional housing or the like. The pressure-relief valve arrangement also does not require any particular valve holders, valve mounting means or valve centering devices. The costs of the pressure-relief valve arrangement are a multiple less than the costs which would be involved for a comparable spring-operated pressure-relief valve.
Unlike for example the case with a spring-operated valve the magnetic force between the first and the second magnets, that is to say the force with which the sealing closure is pressed on to the fluid passage opening (hereinafter also referred to as the closing force) is mostly approximately proportional to the inverse of the square of the spacing between the first and second magnets, If the pressure in the fluid passage rises above a predetermined maximum pressure then the pressure-relief valve arrangement opens, in which case the spacing between the first and second magnets is increased for that purpose and thus the closing force decreases. That promotes further opening when the pressure in the fluid passage is possibly still rising, and this therefore guarantees a rapid reduction in pressure. The pressure-relief valve arrangement thus presents a hysteresis characteristic as it closes at a pressure which is below the predetermined maximum pressure at which it opens. Therefore the present pressure-relief valve arrangement of the circuit board is more reliable in terms of closure than previously known valves as the closing force increases with decreasing spacing. In contrast thereto, for example in the case of a valve operating with a spring, the closing force in the case of valve opening caused by an excess pressure, does not fall but increases.
The simple structure of the pressure-relief valve arrangement which substantially comprises only three components, namely the first magnet and the second magnet as well as the sealing closure, provides that the pressure-relief valve arrangement is easy to integrate in the circuit board. It is also possible for the above-mentioned components of the pressure-relief valve arrangement to be installed with an automatic fitment apparatus when implementing the circuit board so that no particular complication or expenditure is also involved in terms of installation of the pressure-relief valve arrangement. The advantages of the circuit board with an integrated fluid passage, namely the inexpensive and compact conjunction of fluidics and electronics, is not for example diminished by the additional provision of the pressure-relief valve arrangement, but confirmed.
A further advantage of the circuit board according to the invention lies in a broad range of values in which the magnetic force between the first and second magnets can be adjusted. For example the magnetic force which in the context of the description of this invention is also referred to as the closing force can be adjusted by the selection of a given magnet material or by the shape and dimensioning of the first and/or second magnet.
The first magnet can be for example a permanent magnet. The second magnet can for example also be a permanent magnet or can comprise ferromagnetic material and/or can be a soft iron. The terms “first magnet” and “second magnet” are to be interpreted technically functionally in the context of the description of the present invention in such a way that a magnetic force acts between them. That means for example that it is sufficient that only the first or the second magnet actually comprises magnetic material, but the other magnet for example can be metallic, that is to say of ferromagnetic material like a soft iron.
A further advantage of the circuit board is that the pressure-relief valve arrangement after opening because of an excess pressure in the fluid passage can be quickly closed again. A complicated and expensive operation of re-fitting in valve holders or screwing the valve in place or similar re-installation operations are not required. Added to that is the fact that the first and second magnets are preferably so arranged that the magnetic force presses the sealing closure against the fluid passage opening in centering relationship and in that respect complicated positioning is also redundant.
Some embodiments of the circuit board according to the invention in the first aspect of the invention are described hereinafter. Additional features of these embodiments can be combined together to form further variants, insofar as they are not expressly identified as alternative to each other.
Basically the pressure-relief valve arrangement can be so designed that it remains in the opened condition after an excess pressure in the fluid passage or however it can be so designed that, after an excess pressure in the fluid passage, it automatically goes back into the closed condition again.
In a preferred embodiment the first magnet is fixed on the moveable sealing closure and the second magnet is fixed on a side of the circuit board, that is remote from the fluid passage opening. For example the first magnet arranged on the sealing closure can be a permanent magnet while the second magnet can be a metallic plate arranged on the side of the circuit board, that is remote from the fluid passage opening. That embodiment has the advantage of a simple structure which can preferably also be produced by an automatic fitment apparatus in the context of equipping the circuit board.
Particularly preferably the first and second magnets of the pressure-relief valve arrangement of the circuit board are so arranged that the magnetic force acting between them acts in opposition to a displacement of the first magnet out of a central position. Accordingly the two magnets have a self-centering and self-guiding action, which is to the benefit of an advantageous opening and closing characteristic of the pressure-relief valve arrangement. In particular the pressure-relief valve arrangement thus automatically avoids the sealing closure bearing against the fluid passage opening in tilted relationship. For example therefore the second magnet is arranged integrated in the circuit board on the side thereof, that is remote from the fluid passage, and is disposed above the second magnet of the sealing closure together with the first magnet on the fluid passage opening.
To achieve the above-mentioned advantageous effect it is desirable if the first magnet and the second magnet have mutually facing surfaces which are respectively arranged as mutually centered as possible and substantially perpendicular to a notional vertical axis and are of substantially the same shape and size. By virtue of the magnetic force between the first and second magnets this pressure-relief valve arrangement has a self-centering action as the magnetic force counteracts displacement of the first magnet out of a notional projected surface parallel to the surface of the second magnet, more specifically both tilting of the first magnet and also horizontal displacement.
To achieve a compact structure for the circuit board according to the invention it is further desirable if the second magnet is embedded in an opening in the circuit board. For example the second magnet can be fixed in that opening in the manner of an inlay, in particular it can be glued therein.
The first magnet is preferably glued on the sealing closure. The second magnet is preferably glued on the side of the circuit board, that is remote from the fluid passage opening.
It is also desirable for a compact circuit board structure if the first magnet and the second magnet respectively have a planar body in which the width is substantially greater than the height. In that way it is possible to provide that the pressure-relief valve arrangement has a flat structure which, if at all, scarcely stands up from other components on the circuit board, For example the planar body is of a width which is at least twice as great and preferably at least three times as great as the height. It is also possible to conceive of a disc-shaped body, that is to say a cylinder of a height of 2.5 mm and a diameter of 12 mm.
Preferably the overall height of the pressure-relief valve arrangement is below 1 cm.
To minimize the overall height of the pressure-relief valve arrangement it is preferable if the sealing closure has a sealing element like an O-ring which in the closed condition of the pressure-relief valve arrangement is embedded in openings in the circuit board. Such openings can be for example those which are normally provided for electric conductor tracks on the surface of the circuit board. It will also be clear therefrom that the overall pressure-relief valve arrangement does not require any particular complication or expenditure which goes far beyond the usual level involved in equipping a circuit board; openings which are possibly provided on the surface of the circuit board can be produced with means which are in any case already involved for producing the openings for conductor tracks. The first magnet can for example already be glued on the sealing closure. The first magnet with the sealing closure and the second magnet can then be positioned on the circuit board with an automatic fitting apparatus so that a circuit board in the fully equipped and finished condition is already provided with the pressure-relief valve arrangement in the closed condition.
The sealing element of the sealing closure can be for example an O-ring or a stamped flat seal, but basically can be of any design configuration, and accordingly can also differ from the form of the 0-ring or the stamped flat seal.
The second magnet can be for example an inlay, for example of iron or ferrite. A circuit board manufacturer can equally laminate such an inlay into the circuit board.
So that the first magnet and the sealing closure are not simply detached from the circuit board in the event of a great excess pressure in the fluid passage and the magnetic force is no longer sufficient to re-position the first magnet with the sealing closure after the reduction in the excess pressure, it is desirable if the circuit board includes an additional electronic component like a passive electronic component like a resistor, a capacitor or a wiring bridge or like an active electronic component like a transistor or an integrated circuit, which is so arranged that it bridges over the first magnet and is adapted to prevent the spacing between the first magnet and the second magnet exceeding a maximum spacing in the case of an excess pressure. An advantage with this embodiment is that the additional electronic component can also be installed in the context of a conventional fitment procedure with an automatic fitting apparatus. An arrangement for example is conceivable in which an ohmic resistor spatially (in contrast to electrically) bridges over the first magnet arranged on the sealing closure, and in that respect mechanically stabilizes it. The aspect of bridging over the first magnet serves primarily for preventing a predetermined spacing from being exceeded, but not for guiding the sealing closure during a stroke movement of the sealing closure, that is caused by virtue of an excess pressure in the fluid passage. Preferably, as already described, guidance of the moveable magnet is effected by the magnetic force itself.
In a further preferred embodiment the first magnet and the second magnet are so arranged that in the closed condition of the pressure-relief valve arrangement they are not in direct contact with a fluid in the fluid passage, That embodiment has the advantage that the material of the first and second magnets does not have to be adapted to the chemical composition of a fluid in the fluid passage. For example it is preferable for the first magnet to be coated at least on the side towards the fluid passage with epoxy, for example with a 10 μm thick epoxy layer.
The circuit board according to the invention is preferably a multi-layer circuit board. In the case of a multi-layer circuit board fluid passages can be comparatively easily implemented, for example as described in laid-open specification DE 197 397 22 A1. All layers of the multi-layer circuit board are preferably conventional glass fiber-reinforced epoxy resin circuit boards, for example those with a material identification FR4.
An insufflator forms a second aspect of the present invention. Insufflators are used in laparoscopy (endoscopic abdominal surgery) and serve to give an operator an unobstructed view of the operating field in the abdomen through an endoscope by feeding carbon dioxide (CO2) into the abdomen. For that purpose CO2 gas is insufflated into the abdomen through a so-called Veress cannula or a trocar at a maximum pressure of 30 mmHg. Due to the increasing internal pressure the abdominal wall (peritoneum) is lifted up and the desired cavity which allows endoscopic observation of the operating field is formed in the abdomen.
The insufflator of the second aspect of the present invention has a circuit board according to the first aspect of the invention. A substantial advantage of the insufflator is its particularly secure and reliable mode of operation which is based in particular on an inexpensive, compact and operationally reliable pressure-relief valve arrangement with an excellent opening and closing characteristic for the circuit board.
A further advantage of the insufflator according to the invention is that the circuit board with the at least one fluid passage corresponds moreover to those circuit boards as are used in known devices for electronic components so that the electronic components are assembled together to form a structural unit by way of the circuit board with the fluidic components of an insufflator, which are otherwise implemented separately.
For example the insufflator of the second aspect of the present invention is of such a configuration that it has a supply connection and a delivery connection and a pressure and flow measuring device arranged between said connections for determining a gas pressure at the delivery connection and for determining measurement parameters characterizing a gas volume flow at the delivery connection, which includes the circuit board, wherein
In a preferred embodiment of the insufflator the fluid passage is formed by a cavity in the circuit board, which is so shaped that it has a portion which acts as a flow throttle and allows volume flow measurement on the basis of the principle of the pneumotachograph.
Preferably in this embodiment arranged at the inlet and at the outlet of the portion of the cavity, that acts as the flow throttle, are respective pressure sensors which are connected to electronic components and which are adapted to determine a difference between the static pressure at the inlet of the portion of the cavity, that acts as the flow throttle, and the static pressure at the outlet of the portion of the cavity, that acts as the flow throttle. The insufflator is accordingly preferably adapted to implement flow regulation by pressure regulation. For that purpose in an embodiment the insufflator is adapted to operate on the basis of a low-pressure principle in which the insufflation pressure is equal to a reference or target pressure which generally corresponds to a theoretical maximum pressure in the abdomen. By virtue of a pressure drop by way of an inlet and along a wall of a tube leading to the abdomen a lower pressure actually prevails in the abdomen than the reference pressure. That procedure generally represents a continuous procedure.
In another embodiment the insufflator is adapted to operate on the basis of an excess pressure principle in which the insufflation pressure is stepwise set higher than the reference pressure, in which case measurement of an intraabdominal pressure is cyclically effected here in pauses in which the insufflation pressure and the volume flow are set to an amount of respectively about zero. That excess pressure procedure generally represents an intermittent procedure.
In a preferred embodiment the insufflator is adapted to introduce the gas into the body of the patient in a quasi-continuous procedure in accordance with the procedure of the publication of European patent application EP 1352669 A1. Accordingly attention is explicitly directed to that publication, in particular to the embodiments of
Further advantages of the present invention are described hereinafter with reference to the drawing in which:
In its interior the circuit board 100 has at least one fluid passage 110 which can carry a fluid, like for example CO2 or H2O. The fluid passage 110 in
A magnetic force indicated by the arrow 250 is operative between the first magnet 210 and the second magnet 220 so that the sealing closure 230 is pressed on to the fluid passage opening 120 and seals it off. If a pressure is produced in the fluid passage 110 then a pressing force indicated by the arrow 130 acts in a direction in opposition to the magnetic force 250, If the pressing force 130 exceeds the magnetic force 250 the pressure-relief valve arrangement 200 opens and an excess pressure in the fluid passage 110 is reduced.
The first magnet 210 can be for example a permanent magnet. The second magnet 220 can be for example a metallic plate. The terms first magnet and second magnet are accordingly to be interpreted in a technically functional sense, that a magnetic force acts between them. Contrary to the view in
In the embodiment shown in
An advantage of the pressure-relief valve arrangement 200 over a valve operated with a spring is indicated in
A first advantage of the pressure-relief valve arrangement operated by means of magnetic force is that the magnetic force increases with decreasing spacing so that the force 250 shown in
The second magnet 220 is preferably glued on the side of the circuit board 100, that is remote from the fluid passage opening 120, by means of a second adhesive layer 224.
The first magnet 210 and the second magnet 220 in
As already explained in detail at another point however that pressure range can be adjusted as desired, for example by the selection of a given magnet material and by varying the dimensions of the first magnet 210 and the second magnet 220. Basically it is advantageous if the material of the sealing closure, in particular the sealing element in the configuration of an O-ring, is so selected that adhesion to the circuit board 100 is avoided so that the pressure-relief valve arrangement in fact opens at an excess pressure that is the same in each case in the fluid passage 110.
The pressure-relief valve arrangement shown in
Subsequently
The core element of the insufflator 500 is the circuit board 100 to which a supply connection 122 and the delivery connection 514 are gas-tightly glued. The supply connection 122 is connected to the CO2 connection 512 by way of a suitable tube 511.
The circuit board 100 in
The pressure-relief valve arrangements 200 are also gas-tightly glued on the circuit board 100. Accordingly the circuit board 100 of the insufflator 500 includes two pressure-relief valve arrangements 200 which respectively protect two fluid passage openings.
There are also pressure sensors 532, 534 which are in the form of differential pressure sensors and which are gas-tightly glued rearwardly on the circuit board 100.
The various portions of the fluid passage 110 in the interior of the circuit board are of an internal height of about 1 mm and an internal width of between 1 mm and 8 mm.
The insufflator 500 allows a gas volume flow CO2 of up to 44 l/min, It is designed for an intraabdominal pressure of about between 1 and 30 mmHg. An intermittent gas flow is possible by virtue of the pressure-relief valve arrangements 200.
The fluid passages in the interior of the multi-layer circuit board 100 cannot be seen in
Number | Date | Country | Kind |
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10 2011 003 007.7 | Jan 2011 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP12/50973 | 1/23/2012 | WO | 00 | 8/26/2013 |