Collapsible container for holding foodstuffs, and methods of using same

Information

  • Patent Grant
  • 6182890
  • Patent Number
    6,182,890
  • Date Filed
    Friday, September 10, 1999
    25 years ago
  • Date Issued
    Tuesday, February 6, 2001
    24 years ago
Abstract
A collapsible, disposable food container includes a main body which is selectively adjustable between an operative, open position and a collapsed, flat position thereof. The container is constructed from a unitary piece of flat stock material folded to define front, back, side, and bottom walls. The container includes a main body having a bottom portion which is shaped substantially as a truncated cone, when the container is in its operative position, such that the bottom portion may be inserted in and stably engage the walls of a circular opening, such as a vehicle cup holder. Most preferably, the lower portion of the main body fits within a circular area 2.75 inches in diameter. In a preferred embodiment of the invention, each side wall includes an indentable gripping brace region, intermediate of upper and lower portions of the side wall, which can be flexed inwardly of the upper and lower portions of the side wall, when inwardly directed pressure is applied thereto. It is preferable that the indentable gripping brace regions be substantially football shaped. In an optional embodiment of the invention, the container further includes a secondary, body integrally formed with the main body, for holding auxiliary foodstuffs such as condiments. Where used, the secondary body defines a pocket connected to one of the front, back or side walls of the main body.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a collapsible, disposable container for holding foodstuffs, and more specifically to such a container which may be foldably assembled from a section of substantially rigid, flat stock material, which collapses flat for storage, and which easily expands to an open operable position for containing foodstuffs. More particularly, the present invention relates to such a container which is dimensioned, constructed and arranged to be stably insertable into a standard vehicle cup holder without deformation, which has an improved ergonomic design which may be easily gripped, and which may optionally include a smaller, secondary body for containing supplemental foodstuffs, such as condiments.




2. Description of the Relevant Art




Foodstuff containers are well known, with typical applications related to the fast food industry. There are many known foodstuffs containers which are made from a folded unitary piece of paperboard or other somewhat rigid flat material, such as disclosed in U.S. Pat. No. 5,520,324. These types of containers may additionally be made foldably collapsible for shipping, storage, or other purposes, such as disclosed in U.S. Pat. Nos. 4,185,764 and 5,720,428. However, the known foldably collapsible foodstuff containers are not able to be stably inserted into a standard vehicle cup holder without deformation, and do not have an ergonomic design allowing them to be easily gripped.




There are also many known containers having a circular base which will fit within a standard vehicle cup holder, such as disclosed in U.S. Pat. Nos. 5,358,175; 5,427,269; and 5,433,337. These containers are not collapsible for shipping or storage, and cannot be foldably assembled from a unitary flat piece of material.




Furthermore, there are many known collapsible foodstuffs containers which also have a secondary receptacle or other means for containing supplemental foodstuffs; such as condiments, or which support a supplemental foodstuffs container. Some such containers are disclosed in U.S. Pat. Nos. D373,081; 5,417,364; 5,540,333; and 5,875,957. These containers are not formed or folded from a unitary flat piece of material, but require additional processing to attach an additional wall, pocket, or other means to support or contain supplemental foodstuffs.




There are also known foodstuffs containers provided with a tear panel, which may be torn away to provide additional access to the foodstuffs, such as disclosed in U.S. Pat. No. 4,915,235, but they do not provide a tear panel which can be folded or otherwise formed into a supplemental foodstuffs container.




Although the known collapsible and disposable foodstuffs containers are effective for their intended purposes, there remains a need in the art for such a container which is simply constructed from a single, flat blank, but which may be easily fitted into a standard vehicle cup holder without substantial deformation, and which has an improved ergonomic design to allow for easy gripping thereof.




SUMMARY OF THE INVENTION




The present invention has been developed to overcome the foregoing limitations and disadvantages of conventional disposable containers for foodstuffs, and to generally fulfill a need in the art for a disposable, collapsible foodstuffs container which may be foldably assembled from a unitary piece of flat material, which is adapted to be stably inserted into a standard vehicle cup holder substantially without deformation, and which has an improved ergonomic design which may be easily gripped. Furthermore, in one particular embodiment thereof, the present invention fulfills a need in the art for a foodstuffs container of the type described which further has an optional, smaller, second body for containing supplemental foodstuffs, such as condiments.




According to the invention there is provided a collapsible, disposable food container, including a main body which is selectively adjustable between an operative, open position and a collapsed, flat position thereof. The container is constructed from a unitary piece of flat stock material folded and glued back on to itself to define front, back side, and bottom walls. Preferably, the bottom portion of the container is shaped substantially as a truncated cone when the main body is in the operative open position, such that the bottom portion may be inserted in, and stably engage the walls of a circular opening. Preferably, the lower portion of the container main body fits within a circular area in a range between 2.5 and 3 inches in diameter, and most preferably, 2.75 inches in diameter.




It is preferable that each of the side walls includes a support leg extending below the bottom wall for stably supporting the container on a flat surface. For additional support, it is preferable that the container includes overlapping panel sections extending from each of the side walls, respectively, and connected to portions of at least one of the front and back walls in an overlapping manner, and that the overlapping panel sections also have support legs extending below the bottom wall, which align with, and are connected to the side wall support legs.




For even further improved support on a flat surface, it is preferable that the bottom wall includes a front section, and a rear section which is wider than the front section, and that the front and rear sections of the bottom wall are non-symmetric to each other.




According to another preferred aspect of the invention, each side wall includes an indentable gripping brace region, intermediate of upper and lower portions of the side wall, wherein the indentable gripping brace region can be flexed inwardly of the upper and lower portions of the side walls, when inwardly directed pressure is applied thereto. It is preferable that the indentable gripping brace regions be made substantially football shaped.




In yet another aspect of the invention, the container further includes a smaller secondary body defining an auxiliary pocket which is integrally connected to one of the front, back or side walls of the main body, wherein the secondary body is also constructed from the unitary piece of flat stock material used to form the main body.




It is preferable that the container further include a horizontal contour relief slit defined through one of the front, back or side walls of the main body for nestingly receiving a tear-away portion of the container back wall therein during formation of the secondary body. Where used, the horizontal contour relief slit corresponds with and is located adjacent the secondary body.




Wherefore, it is an object of the present invention to provide a foodstuffs container which collapses flat for storage, which easily expands to an open position for containing foodstuffs, and which is adapted to be stably inserted into a standard vehicle cup holder without deformation.




It is a further object of the present invention to provide a foodstuffs container of the above-described type, which container may be foldably assembled from a unitary piece of flat material.




Another object of the present invention is to provide a foodstuffs container which may be foldably assembled from a unitary piece of flat material, which collapses flat for storage, which easily expands to an open position for containing foodstuffs, and which has an improved ergonomic design which may be easily gripped.




It is yet a further object of the invention to provide a foodstuffs container which may be foldably assembled from a unitary piece of flat material, which collapses flat for storage, which easily expands to an open position for containing foodstuffs, and which includes an optional, smaller, secondary body for containing supplemental foodstuffs, such as condiments.




For a more complete understanding of the present invention, the reader is referred to the following detailed description section, which should be read in conjunction with the accompanying drawings. Throughout the following detailed description and in the drawings, like numbers refer to like parts.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a front perspective view of a collapsible, disposable food container in accordance with a first preferred embodiment of the present invention, shown in an open configuration thereof.





FIG. 2

is a rear perspective view of the collapsible, disposable food container of

FIG. 1

, in accordance with the first preferred embodiment of the present invention.





FIG. 3

is a front perspective view of the collapsible, disposable food container of

FIGS. 1-2

, in accordance with the first preferred embodiment of the present invention, shown in a partially closed configuration thereof.





FIG. 4

is a plan view of a flat sheet of stock material which is suitable to be foldably assembled into the collapsible, disposable food container in accordance with the first preferred embodiment of the present invention.





FIG. 5

is a bottom plan view of the collapsible, disposable food container of

FIGS. 1-2

, in accordance with the first preferred embodiment of the present invention.





FIG. 6

is a rear perspective view of a collapsible, disposable food container in accordance with a second preferred embodiment of the present invention.





FIG. 7

is a front perspective view of the collapsible, disposable food container of

FIG. 6

, in accordance with the second preferred embodiment of the present invention.





FIG. 8

is a plan view of a flat sheet of stock material which is suitable to be foldably assembled into the collapsible, disposable food container in accordance with the second preferred embodiment of the present invention.





FIG. 9

is a front plan view of the collapsible, disposable food container of

FIGS. 6-7

, in accordance with the second preferred embodiment of the present invention, shown in a fully collapsed configuration therof, and before a secondary body has been foldably assembled thereon.





FIG. 10

a rear perspective view of the collapsible, disposable food container of

FIGS. 6-7

, in accordance with a second preferred embodiment of the present invention, before a secondary body has been foldably assembled thereon.





FIG. 11

is a rear perspective view of the collapsible, disposable food container of

FIGS. 6-7

, in accordance with a second preferred embodiment of the present invention, before a secondary body has been foldably assembled thereon.





FIG. 12

is a cross sectional view, partially broken away, through the back wall of the collapsible, disposable food container of

FIG. 6

, during foldable assembly of the secondary body thereon.





FIG. 13

is a front perspective view of a collapsible, disposable food container in accordance with a third preferred embodiment of the present invention.





FIG. 14

is a rear perspective view of the food container of

FIG. 13

, also showing an auxiliary detachable condiment container thereon; and





FIG. 15

is a side plan view of the food and condiment containers of FIGS.


13


-


14


.











DETAILED DESCRIPTION OF THE PRESENTLY PREFERRED EMBODIMENTS




Overview




Referring to

FIGS. 1-2

, there is shown an open configuration of a collapsible, disposable food container


10


according to a first preferred embodiment of the invention. The food container


10


generally includes a main body


12


, which includes a bottom portion


14


for engaging the walls of a circular opening. The main body


12


is selectively adjustable between the operative, open position of

FIGS. 1-2

and a collapsed, flat position shown in FIG.


3


. The main body


12


is generally constructed out of a unitary piece of flat stock material


16


(

FIG. 4

) which is folded and glued back on itself to define a plurality of container walls, which surround and define a primary pocket


50


therein for receiving and holding a foodstuff, such as, for example, french fries or onion rings. Each of these components, walls, and sections of the food container


10


will be discussed in greater detail hereinbelow.




Flat Stock Material




Referring specifically to

FIG. 4

, the unitary piece of flat stock material


16


is preferably constructed of paperboard common to the industry, but may be constructed of thin plastic or other flat material. The flat stock material


16


is generally stamped and printed with indented score lines, when manufactured, to aid in the folding necessary to form the food container


10


.




The flat stock material


16


is made in an inverted T-shape, as shown, and generally includes a wide base portion


11


, having a pair of opposed outer side flanges


13


,


15


at the outermost side portions thereof, and a narrow upper section


17


which is integrally attached to top central part of the base portion


11


. A pair of opposed arcuate medial cutouts, designated in the drawing as C


1


and C


2


, are formed in opposite side edges of the narrow upper section


17


.




Although the base portion


11


and the upper section


17


are referred to in the above-identified terms for convenience and ease of description, these terms are used for purposes of illustration, and are not intended to be limiting. It will be understood that the flat stock material


16


could be inverted to form an upright T-shape in which the relative upper and lower positions are reversed, without changing the usefulness or function thereof.




A die typically stamps the necessary shape for the flat stock material


16


multiple times out of a large sheet of paperboard, and often from stacked layers of paperboard sheets, to produce multiple pieces of substantially identical flat stock material


16


. Any perforations, indentations, cut lines and/or bend creases are generally stamped therein at the same time and in the same stamping operation. The flat stock material


16


may, however, be formed using other mechanisms such as a laser cutter or conventional cutter, and could easily be formed one at a time, if desired.




Each of the dashed lines in

FIG. 4

represents a scored indentation formed in the flat stock material


16


, in the first preferred embodiment hereof Also in the first preferred embodiment hereof, the flat stock material


16


is cut therethrough in two places to form first and second cut lines


19


,


21


, which extend along the solid lines in the drawing from opposed bottom edges of the narrow upper section


17


where it joins with the base portion


11


, downwardly through the flat stock material to opposite ends of a curved horizontal indentation


23


at the upper center of the base portion.




Since the present invention is formed from a unitary piece of flat stock material


16


, it is well suited for inexpensive mass production.




Forming the Container from the Flat Stock Material




After the flat stock material


16


is has been made, a folding and gluing operation is necessary to transform it into the container


10


. Folding machines are common to the industry to fold and form disposable containers, but the container


10


could easily be foldably assembled in a manual operation, if so desired.




In forming the container


10


, the base portion


11


is folded over behind the narrow upper section


17


along the flat horizontal fold line


25


near the bottom of the narrow upper section. Then, a suitable adhesive is applied to the exposed surfaces of the outer side flanges


13


,


15


, and the outside edges of the base portion


11


are folded inwardly along respective substantially vertical fold lines


27


,


29


, until the outer side flanges overlap and contact the side edges of the narrow upper section


17


. The substantially vertical fold lines


27


,


29


are not strictly vertical, but rather, diverge outwardly from the bottom to the top thereof, as shown, so as to define an angle therebetween. The adhesive on the outer side flanges


13


,


15


causes them to adhere on to the narrow upper section


17


to form the main body


12


of the container


10


, which is initially in the flattened, closed configuration shown in

FIG. 3

, which is the preferred configuration of the container


10


for shipping and storage.




The container


10


may be placed into its open position by pressing inwardly on opposite side edges


40


thereof, and by simultaneously pressing upwardly on the horizontal fold line


25


at the bottom thereof. When this upward pressure is applied to the bottom of the container


10


, the flat stock material


16


separates along the first and second cut lines


19


,


21


so that an elevated bottom wall


24


may be formed, simultaneously defining a pair of opposed side support legs


30


extending below the bottom wall


24


.




Pressing inwardly on the side edges


40


of the flat container may cause a football shaped indentable gripping brace region


52


to be formed in each of the side walls


22




a


,


22




b


, as will be outlined in further detail below.




As used throughout the specification and in the claims, the term football shaped is intended to be consistent with the commonly understood meaning of the term, and refers to a generally oval shape, which is modified from a standard oval to be made substantially pointed at each of two opposite ends thereof, as shown particularly on the base portion


11


of the flat stock material


16


in FIG.


4


. In other words, a football shape is a substantially two-dimensional shape which includes first and second convex side edges, which intersect one another to define first and second end points, as shown in FIG.


4


.




Once folded into its assembled configuration, the container


10


is preferably maintained by means of an adhesive placed between the inside of the outer side flanges


13


,


15


and the outside of the back wall


20


; however, other means could be used to maintain the fold, such as a hook type configuration on the outer side flanges


13


,


15


engaging corresponding slots on a wall such as the back wall


20


. Also, the container could be designed such that the overlapping outer side flanges


13


,


15


were located elsewhere on the container


10


, and overlapped different walls.




After the the fold is maintained, the container


10


is generally collapsed flat for shipping and storage, as shown in FIG.


3


. The general conical shape of the container


10


, enables multiple containers to be placed inside one another, either in the collapsed or in the open state, thus allowing the containers to be stacked in columns or to be dispensed from a dispenser similar to those presently used to dispense disposable drink containers at fast food restaurants and convenience markets.




The Main Body




Referring specifically to

FIGS. 1

,


2


, &


5


, the main body


12


, when in the open position, defines a front wall


18


, a back wall


20


, a pair of opposed side walls


22




a


and


22




b


, and a bottom wall


24


. The front wall


18


and the back wall


20


are substantially vertically opposed to one another, but instead of being parallel to one another, they diverge outwardly away from one another as they extend upwardly away from the bottom wall


24


. As noted, the front, back, side, and bottom walls


18


,


20


,


22


,


24


together surround and define a primary pocket


50


therebetween for holding a foodstuff.




Each side wall


22




a


,


22




b


is vertically interposed between the front wall


18


and the back wall


20


in an orientation substantially perpendicular to the front wall


18


and the back wall


20


, and connects to corresponding side edges thereof. In a manner similar to the front and back walls


18


,


20


, the side walls


22




a


,


22




b


are substantially vertically opposed to one another, but instead of being parallel to one another, they diverge outwardly away from one another as they extend upwardly away from the bottom wall


24


. Most preferably, the side walls


22




a


,


22




b


define an angle therebetween of about 15-25 degrees, which is similar to the angle formed between opposed side walls of a vehicle cup holder (not shown).




It will be understood from the foregoing discussion that when the container


10


hereof is in its open position as shown in

FIG. 1

, taken together, the front, back and side walls


18


,


20


,


22




a


,


22




b


define a truncated, generally conical shape which is larger at the top than at the bottom thereof.




The bottom wall


24


is preferably only connected to the bottom side of the front wall


18


and the back wall


20


, but could be designed to connect to the side walls


22




a


,


22




b


as well.




The front


18


and back


20


walls are wider than the side walls


22




a


,


22




b


, and the side walls


22




a


,


22




b


are substantially equal to each other in width, such that the front profile of the main body


12


is larger than the side profile thereof. The front wall


18


, back wall


20


, and side walls


22




a


,


22




b


are each outwardly convex, as viewed from the outside of the container, so that any horizontal cross-section of the main body


12


is generally rounded in shape, with the exception of the optional centrally indented concave braces


52


in the side walls, where used. Moving from the top open portion of the container to the bottom portion


14


, the main body


12


tapers down such that the horizontal cross sectional area thereof, substantially parallel with the bottom wall


24


, continually decreases and the main body


12


is generally conical in shape, as previously noted.




Each side wall


22




a


,


22




b


of the main body


12


generally includes an integrally formed side support leg


30


at its lowermost portion, extending below the bottom wall


24


for stably supporting the food container


10


on a flat surface. Preferably, in the open configuration of the container


10


, the lower edges of both of the side support legs are substantially flat, and taken together, define a plane, allowing for stable placement of the container


10


on a flat surface such as a tabletop.




In an equivalent design for the container (not shown), each support leg


30


could alternatively be formed at an intersection between each side wall


22




a


,


22




b


and the bottom wall


24


.




Referring specifically to

FIG. 5

, the bottom wall


24


of the food container


10


generally includes a front section


32


, and a rear section


34


separated from the front section


32


by a bend line


25


, along which the bottom wall is collapsible. Preferably, the front


32


and rear


34


sections of the bottom wall


24


are non-symmetric to one another. Although both sections


32


,


34


may be made symmetric to one another, in the preferred embodiment of the invention, it is desirable that the rear section


34


be wider than, and extend beyond the front section


32


, to provide improved support and prevent the container


10


from tipping rearward. This is significant since many similar containers tend to tip rearwardly when a consumer reaches for foodstuffs housed therein.




Although the bottom wall


24


is substantially perpendicular to the side


22




a


,


22




b


, front


18


, and rear


20


walls in a general sense, the bottom wall


24


is preferred to be generally bowed upwardly in the open configuration of the container


10


, so as to be concave from side to side, as viewed from the bottom. The outwardly concave shape of the bottom wall


24


allows the bottom wall


24


to snap into position when the container


10


moves from a flat, folded configuration, to an open, operable configuration, and to retain such an open position. The concave shape of the bottom wall is a result of curved fold lines


23


,


26


(

FIG. 4

) defining the outside borders of the bottom wall. These curved fold lines


23


,


26


also help to form rounded surfaces of the front and back walls


18


,


20


when the container


10


is in the open position, contributing to the conical shape thereof.




As shown in

FIGS. 2 & 5

, the main body


12


also generally includes the outer side flanges


13


,


15


extending from the side walls


22




a


,


22




b


, respectively, and connected to portions of the back wall


20


in an overlapping manner.




In a different but equivalent embodiment (not shown), the overlapping portions could alternatively extend such that they may be attached to the front wall


18


, or even to both the front wall


18


and the back wall


20


.




The overlapping panels formed by the outer side flanges


13


,


15


also include support legs at the bottom portions thereof which are integral with the side support legs


30


of the side walls


22




a


,


22




b


and extend below the bottom wall


24


to provide additional support for the container


10


on a flat surface. Each of the support legs preferably extends approximately one-third of the way around the back wall


20


or more, to provide support for the container


10


, when filled with a foodstuff and oriented vertically on a flat surface .




The Bottom Portion of the Container




Referring specifically to

FIGS. 1 & 5

, the bottom portion


14


of the main body


12


, roughly including an area from the bottom third to the bottom half of the container


10


, is shaped substantially as a truncated cone when the main body


12


is in an open, operative position. The bottom wall


24


acts approximately as a plane cutting through the generally conical shape of the main body


12


in a substantially horizontal orientation, although as noted, the bottom wall


24


is preferred to be made outwardly concave in the preferred embodiment. At any rate, the bottom portion


14


does not entirely form a cone because it does not come to a point at the very bottom thereof, but rather, forms a truncated cone.




The reason that bottom portion


14


is shaped substantially as a truncated cone is so that the bottom portion


14


may be inserted in, and stably engage the walls of a circular opening


28


(FIG.


5


). The diameter of the circular opening


28


is typically in a range of about 2.5 to 3 inches, and most preferably, about 2.75 inches, corresponding with the diameter of most standard vehicle cup holders in use in vehicles on the road today; however it may be larger or smaller to accommodate various holders, as desired. Moreover, since the bottom portion


14


of the container


10


is conically tapered, as previously noted, it will fit into circular openings in a range of sizes, and will then sink down in the circular opening


28


, until it rests at a point on the container where the size thereof equals the size of the opening, provided that the circular opening is not wider than the top of the container.




Operation and Use of the Container




The container


10


collapses by bending outwardly along side wall fold lines


27


,


29


which are substantially vertically oriented along the intermediate vertical portion of the side walls


22




a


,


22




b


, and along the bottom wall bend line


25


.




The container


10


is placed into an open, operable position by flexing inwardly upon the outermost edges


40


of the side walls


22




a


,


22




b


, or otherwise generally pulling the front wall


18


away from the back wall


20


, and then applying force upwardly upon the bend line


25


of the bottom wall


24


, until the bottom wall


24


snaps upward into a concave shape. The concave shape of the bottom wall


24


from side to side tends to keep the bend line


25


from bending out of the open configuration, which also keeps the front wall


18


and the back wall


20


separated by the snapped in place bottom wall


24


, and thus maintains the open, operable configuration of the container


10


.




As previously noted, each side wall


22




a


,


22




b


of the main body


12


may include an indentable gripping brace region


52


. The indentable gripping brace region


52


is approximately medially located on the respective side wall


22




a


,


22




b


, and the indentable gripping brace region


52


can be flexed inwardly of the upper and lower portions of the corresponding side wall when inwardly directed pressure is applied thereto.




The indentable gripping brace regions


52


are substantially football shaped to provide improved ergonomic gripping of the food container


10


, as well as design appeal and improved retention in a tall vehicle cup holder or other retainer. Moreover, the football shape, with its outer arcuate side edges, has the further advantage that when the gripping brace region


52


is pressed inwardly, it aligns with, and is reinforcingly supported by, the respective arcuate medial cutout C


1


or C


2


, on the narrow upper section


17


of the flat stock material


16


making up the container


10


.




The brace regions


52


are indentable, thus making their use optional, in the event the full volume of the container


10


is needed. In order to make brace regions


52


easily indentable and predefined, they are each preferably described by a perforated line about their perimeter; although, fold lines, indented score lines, or other methods of marking such a region are also appropriate.




Indenting the brace regions


52


has the effect of reducing the horizontal cross sectional area of the container


10


in those areas. The brace regions


52


further improve the stability of the container


10


when indented, by bracing the side walls


22




a


,


22




b


and thereby temporarily and disengagably locking the container


10


in an open position, and reducing the possibility of the container


10


collapsing during use.




Indentable brace regions


52


can be included in the design of such food containers at almost no additional cost. If a die is used to cut the initial flat stock material


16


, then perforated lines or fold lines defining the brace regions


52


may be included in the design of the die. As such, the brace regions


52


are an option that may or may not be used, simply by chosing whether or not to indent the brace regions in a particular application thereof.




The Second Preferred Embodiment




Referring to

FIGS. 6-12

, there is shown a collapsible, disposable food container


110


according to the second preferred embodiment. The second preferred embodiment is substantially similar to the first embodiment


10


as described herein, with the further addition that the container


110


according to this embodiment may, optionally, include a horizontal contour relief slit


108


(FIG.


8


), and includes a smaller, secondary body


104


attached to the main body


112


and defining an auxiliary pocket


106


. The second preferred embodiment, as shown, may also include indentable brace regions


152


in the side walls


122


thereof, as in the first preferred embodiment, but these brace regions are entirely optional.




The secondary body


104


defines an auxiliary pocket


106


for holding a secondary foodstuff, such as a condiment. The secondary body


104


preferably connects to, and is foldably formed from the back wall


120


; although, it could also be connected to and formed from one of the front


118


or side walls


122


of the main body


112


. Being formed from the back wall


120


, the secondary body


104


is thereby integrally constructed from the unitary piece of flat stock material


116


, together with the main body


112


.




Referring specifically to

FIG. 8

, the area


122


(shown shaded in the drawing), which when folded forms the secondary body


104


, is defined along the narrow upper section


117


of the flat stock material


116


by three fold lines


160


,


162


,


164


, two perforated tear-away lines


166


, and the outer side edges of the narrow upper section


117


. It further includes three sections


168


,


170


,


172


and a means for retaining the folded configuration which forms the secondary body


104


.




The first fold line


160


, which is the lowermost of the three fold lines, runs horizontally along the upper portion of the narrow upper section


117


, substantially parallel with the bottom wall fold line


125


. The second fold line


162


also runs horizontally along the upper portion of the narrow upper section


117


, above and parallel with the first fold line


160


. The third fold line


164


runs horizontally along the narrow upper section


117


, above and parallel with the second fold line


162


.




The two perforated tear-away lines


166


are symmetrical to one another about an imaginary vertical center line


167


of the narrow upper section


117


, in the area which forms back wall


120


. Together, the perforated lines


166


define the side edges of the secondary body


104


. Each perforated line


166


runs substantially vertically up the back wall


120


from a point below the corresponding endpoint of the first fold line


160


, past the corresponding endpoint of the second fold line


162


, to the corresponding endpoint of the third fold line


164


. From the corresponding endpoint of the third fold line


164


, each perforated line


166


runs horizontally outward, in line with the third fold line


164


, until it meets the corresponding outer edge of the narrow upper section


117


. The area of material


122


forming the secondary body


104


is described within an area bounded by the first fold line


160


, the two perforated lines


166


, and the outer side edges of the narrow upper section


117


where it forms the back wall


120


.




The first subsection


168


of the secondary body


104


is located between the first fold line


160


, and the second fold line


162


. The second subsection


170


is located between the second fold line


179


, and the third fold line


164


. The third subsection


172


is located between the third fold line


172


and the upper edge of the back wall


120


. The third subsection


172


includes a means for retaining the folded configuration which forms the secondary body


104


.




The means for retaining the folded configuration includes a pair of connecting slots


174


through the third subsection


172


, oriented substantially perpendicular to the third fold line


164


. Each slot


174


intersects the horizontal portion of the corresponding perforated line


166


at one end, and ends at an intermediate point within the third subsection


172


. The portions of the perforated lines


166


below the first fold line


160


, constitute a pair of receiving slots


176


which correspond to the connecting slots


174


, and affixedly receive them.




Preferably, the container


110


further includes a horizontal contour relief slit


108


defined through the back wall


120


of the main body; the slit corresponding with and located below the first fold line


160


. Where used, the horizontal contour relief slit allows the upper portion of the container


110


to assume its own shape independently of the bottom section


114


.




As shown in

FIGS. 6-7

&


12


, the secondary body


104


is designed to be an optional feature provided on the container


110


for the convenience of a user thereof. The area of material


122


forming the secondary body


104


, is left as an integral part of the back wall


120


, after the container is folded and formed into an open, operable configuration. If a consumer desires to have a secondary body


104


for retaining condiments or for other reasons, the consumer merely needs to tear along the perforated lines


166


, and then form the secondary body


104


.




Referring particularly to

FIG. 12

, the secondary body


104


is formed by folding the area of material


122


down along the first fold line


160


, such that the first subsection


168


is placed parallel with the back wall


120


, then folding the second subsection


170


area of the material


122


perpendicularly out from the back wall


120


along the second fold line


162


, and finally folding the third subsection


172


of the area of material


122


upwards, parallel to the back wall


120


along the third fold line


164


. The secondary body


104


is retained by bending the outer sides of the third subsection


172


towards the back wall


120


and hooking the connecting slots


174


onto the receiving slots


176


.




The Third Preferred Embodiment




Referring to

FIGS. 13-15

, there is shown a collapsible, disposable food container


210


according to a third preferred embodiment. The third preferred embodiment is substantially similar to the first embodiment


10


as described herein, with the further modification that the container


210


according to this embodiment may, optionally, include a pair of spaced apart parallel vertical bracing slots


221


,


222


formed in the back wall


220


thereof to supportively receive spaced apart wings


225


,


227


of an alternative auxiliary condiment container


204


. The wings


225


,


227


are formed substantially in an inverted L-shape, and are preferably formed from strong plastic or from metal. Preferably, the alternative auxiliary condiment container


204


has a plastic blow-molded body


206


with a peelably removable foil lid


208


sealably attached thereto.




When the wings


225


,


227


of the condiment container


204


are inserted into and through the bracing slots


221


,


222


of the back wall from outside of the container


210


, gravity and the structure of the wings


221


,


222


will retentively keep the condiment container


204


in place thereon. Hanging placement of the alternative auxiliary condiment container


204


on to the outside of the back wall


220


of the container


210


does not inhibit or interfere with the ability of the container to fit into a beverage holder of a vehicle.




Although the present invention has been described herein with respect to preferred embodiments thereof, the foregoing descriptions are intended to be illustrative, and not restrictive. Those skilled in the art will realize that many modifications of the preferred embodiments could be made which would be operable. All such modifications which are within the scope of the claims are intended to be within the scope and spirit of the present invention.



Claims
  • 1. A collapsible, disposable food container, comprising a main body;said main body being selectively adjustable between an operative, open position and a collapsed, flat position; said main body being constructed from a unitary piece of flat stock material folded to define a front wall, a back wall, a pair of opposed side walls, and a bottom wall, wherein each of said side walls includes an upper portion, a middle portion and a lower portion, said middle portion of each side wall comprising an indentable gripping brace region; wherein said front wall has a pair of opposed medial arcuate cutouts formed therein for supportively reinforcing the indentable gripping brace regions of the side walls; and wherein a lower portion of said main body is tapered, such that said container may be inserted in, and stably engage the walls of a circular opening, when said main body is in said operative position.
  • 2. A collapsible food container as recited in claim 1, wherein said main body lower portion fits within a circular area in a range of 2.5 to 3 inches in diameter.
  • 3. A collapsible food container as recited in claim 1, wherein each of said side walls includes a support leg which extends below said bottom wall when said main body is in its open position, for stably supporting said container on a flat surface.
  • 4. A collapsible food container as recited in claim 3, wherein said container further includes overlapping panels extending from said side walls, respectively, and connected to portions of at least one of said front and back walls in an overlapping manner;said overlapping panels also having support legs extending below said bottom wall to provide additional support for said container on a flat surface.
  • 5. A collapsible food container as recited in claim 1, wherein said bottom wall includes:a front section; and a rear section separated from said front section by a score line along which said bottom wall is collapsible; said front and rear sections of the bottom wall being non-symmetric to each other.
  • 6. A collapsible food container as recited in claim 5, wherein the distance between said back wall and said score line along said bottom wall is greater than the distance between said front wall and said score line along said bottom wall for further increasing stability of the container.
  • 7. A collapsible, disposable food container, comprising:a main body; said main body being selectively adjustable between an operative, open position and a collapsed, flat position; said main body being constructed of a unitary piece of flat stock material folded to define a front wall, a back wall, a pair of opposed side walls, and a bottom wall; wherein each side wall includes an indentable gripping brace region, intermediate of upper and lower portions of the side wall; said indentable gripping brace region flexing inwardly of the upper and lower portions of the side wall when inwardly directed pressure is applied thereto.
  • 8. A collapsible food container as recited in claim 7, wherein each of said indentable gripping brace regions includes first and second convex side edges which intersect one another to define first and second end points.
  • 9. A collapsible food container as recited in claim 7, wherein the indentable gripping brace regions and the lower portion of said main body fit within a circular area 2.75 inches in diameter.
  • 10. A method of using a disposable container for foodstuffs, comprising the steps of:a) pressing upwardly on a bottom wall of the container to bow it upwardly and form it into an outwardly concave shape; b) pressing inwardly on two indentable gripping brace regions formed medially in opposite side walls of the container in a manner such that said gripping brace regions align with, and are reinforcingly supported by, opposed arcuate medial cutouts formed in a wall of the container which is substantially transverse to the side walls when the container is in an open position thereof; whereby the gripping brace regions temporarily and disengagably lock the container in said open position.
  • 11. The method of claim 10, wherein each of the gripping brace regions of the container includes first and second convex side edges which intersect one another to define first and second end points.
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4185764 Cote Jan 1980
4410129 Wischusen, III Oct 1983
4915235 Roosa Apr 1990
5358175 Cai Oct 1994
5417364 Shaw May 1995
5427269 Willbrandt Jun 1995
5429262 Sharkey Jul 1995
5433337 Willbrandt Jul 1995
5520324 Cai May 1996
5540333 Gonzalez et al. Jul 1996
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