1. Field of the Invention
The present invention relates to a color image forming apparatus.
2. Description of the Related Art
Hitherto, a technology in which toner images are successively formed on a surface of a photosensitive member by rotating developing devices that are provided for four colors (yellow, magenta, cyan, and black), and in which the toner images are transferred onto a carrier, such as a transfer material holder or an intermediate transfer member, by successively superimposing them upon each other is known as a technology used in a color image forming apparatus which makes use of an electrophotographic process.
In the color image forming apparatus, since the images of four colors are successively formed by rotating the developing devices so that one color is switched to the next color each time the carrier rotates once, it is necessary to rotate the carrier four times in order to form one full-color image.
Hitherto, in the color image forming apparatus, when density/tone controlling operations (hereinafter simply referred to as “density controlling operations”) are carried out, density control patterns of the corresponding colors are formed. Since, in the density controlling operations, a developing device is switched to another developing device every time the carrier rotates once, the density controlling operations take the time required for the carrier to rotate four times.
Accordingly, it is an object of the present invention to make it possible to overcome the aforementioned problems.
To this end, according to a first aspect of the present invention, there is provided a color image forming apparatus comprising an image forming unit for forming an image of any of a plurality of colors; a carrier for carrying the image formed by the image forming unit; and a density detector adapted for detecting the density of the image on the carrier; and a controlling unit adapted for controlling the image forming unit so that density detection pattern images of different colors included in the any of the plurality of colors for detection by the density detector are formed within a period of time in which the carrier rotates once.
According to another aspect of the present invention, there is provided a color image forming apparatus comprising an image forming unit for forming an image of any of a plurality of colors; a carrier for carrying the image formed by the image forming unit; and a density detector adapted for detecting the density of the image on the carrier; and a controlling unit adapted for switching between colors in the image forming unit in a period of time that is different from a period of time in which an ordinary image is formed, when a density detection pattern image for detection by the density detector is to be formed.
Further objects, features and advantages of the present invention will become apparent from the following description of the preferred embodiments with reference to the attached drawings.
By carrying out the above-described operations to form magenta, cyan, and black images, toner images of a plurality of colors are formed on the transfer belt 61. A position detector (not shown) is disposed at an end of the transfer belt 61. By reading positions detected by the position detector using an optical sensor or the like, position reference signals are formed in order to align the toner images on the transfer belt 61.
Here, the position detector is disposed at one end of the transfer belt 61, and a position reference signal is detected once every time the transfer belt 61 rotates once. When a position reference signal of a first color (Top 1 in
When the toner images of the four colors are transferred onto the transfer belt 61, a transfer material P that is in synchronism with the movement of the transfer belt 61 is transported. A second transfer roller 66 having a structure that is similar to that of the first transfer roller 65 comes into contact with the transfer belt 61 through the transfer material P, and has a bias voltage applied thereto from a high-voltage power supply (not shown), so that the toner images of the four colors on the transfer belt 61 are transferred onto the transfer material P. The toner images of the four colors transferred on the transfer material P are fused and fixed by a related fixing device 8 that heats and presses the images, thereby forming a color image.
A portion of any toner image remaining on the photosensitive drum 1 after transferring the toner images is cleaned off by a cleaner 7 or a related blade means. A portion of any toner image remaining on the transfer belt 61 after transferring the toner images is similarly cleaned off by a cleaner 67, such as a fur brush or a web, that can come into contact with and separate from the transfer belt 61.
Reference numeral 9 denotes a density sensor. As shown in
In the density/tone controlling operations, density/tone control toner images of two colors are formed during one rotation of the transfer belt 61.
In
Reference numeral 202 denotes an engine controlling unit for controlling the main portion of the color image forming apparatus.
Reference numeral 203 denotes a high pressure generating unit for generating and providing a high pressure required at the above-described various processing devices, such as the charger, the developing devices, and the transfer member.
Reference numeral 204 denotes a motor for changing color as a result of changing the developing device that contacts the photosensitive drum 1 by rotationally driving the supporter 5. Reference numeral 205 is a position sensor for detecting the rotational position of the supporter 5. Based on a detection result output from the position sensor 205, the controlling unit 202 controls the driving of the motor 204 in order to bring the developing device containing tone of the desired color into contact with the photosensitive drum 1.
Reference numeral 206 denotes a motor for rotationally moving the transfer belt 106 by rotationally driving the roller 62. Reference numeral 207 denotes a position sensor for detecting the rotational position of the transfer belt 6 by reading a flag on the transfer belt 6. The controlling unit 202 controls, for example, a timing of image exposure by the exposure device 3 based on a detection result output from the position sensor 207.
The engine controlling unit 202 controls the photosensitive drum 1, a transportation roller for transporting the transfer material, and, for example, a motor or a solenoid (not shown) for driving various devices.
When the transfer belt 61 rotates once and the next position reference signal (Top 2) is detected, the supporter 5 rotates, so that the developing device is switched to a third-color or cyan developing device (supporter rotation Cr). Then, a third-color or cyan density/tone control image exposure (image exposure Cexp) is carried out. In order to carry out the density/tone controlling operations, toner images of the various colors should not superimposed upon each other. Therefore, the image exposures are carried out by adjusting them to locations where the first-color or yellow density measurement image pattern and the second-color or magenta density measurement image pattern (indicated by slanted lines in
After the exposed image has been developed using cyan toner (development step Cdev), the cyan developing device is switched to a fourth-color or black developing device by the rotation of the supporter 5 (supporter rotation Kr). A fourth-color or black density/tone control image exposure (image exposure Kexp) is carried out by adjusting it to a location where the first-color or yellow density measurement image pattern and the second-color or magenta density measurement image pattern that have already been formed on the transfer belt 61 are not formed. Then, the exposed image is developed using black toner (development step Kdev). In this way, in the second rotation (and subsequent rotations), a pattern is formed in an area other than an area where another pattern has already been formed. After the toner images of the four colors have been formed and the densities of the images have been detected by the density sensor 9, a portion of any remaining toner image is cleaned off by a cleaner 67 as when ordinary printing is carried out.
By correcting the high-pressure conditions for charging, developing, transfer, etc. based on the detection results output from the density sensor 9, the engine controlling unit 202 makes adjustments to obtain an intended image density.
After executing the above-described sequence, tone control halftone patterns are formed by similarly executing the sequence. Then, the density sensor detects their densities. By adjusting an image data conversion table in the image processing unit 201 based on the detection of the densities of the tone control patterns, the density characteristics of the output images with respect to image data are adjusted so that they become linear.
As described above, the time required to complete the density control sequence is shortened because, in order to form detection images of four colors, the transfer belt 61 only needs to rotate twice in the embodiment, whereas it needs to rotate four times in the related example.
When the tone control sequence is executed after the density control sequence, the effect is doubled.
(Second Embodiment)
In the second embodiment, components having the same structure and operating in the same way as the corresponding components used in the first embodiment are given the same reference numerals and will be described below. Reference numeral 10 denotes a transfer drum serving as a transfer material carrier. In the transfer drum 10, an electrically conductive sponge layer 102 is formed on an electrically conductive supporter 101 to which a transfer bias voltage is applied, and a dielectric layer 103, such as a PVdF layer, is formed as the surface layer of the transfer drum 10. An end of a transfer material P that has been transported is carried by a gripper 104 that is disposed at the transfer drum 10. The transfer material P is electrostatically attracted and fixed to the transfer drum 10 by a roller 105 to which a predetermined bias voltage is applied. A first-color toner image that is formed on a photosensitive drum 1 as in the first embodiment is transferred onto the transfer material P in synchronism with the movement of the transfer drum 10. Thereafter, a toner image of a second color, etc., are developed and transferred by the steps like those carried out in the first embodiment. After the toner images of four colors have been transferred, the transfer material P is separated from the transfer drum 10 by passing a separation pawl 106 that can move in the direction of an arrow marked beside it in
As in the previous embodiment, a position reference member is disposed at the transfer drum 10. An image formation sequence is controlled in accordance with position reference signals from the position reference member. The steps of forming an image of one color are carried out each time the transfer drum 10 rotates once. An image formation printing sequence in terms of the position reference signals, image exposures, development steps, and rotations of a supporter 5 is the same as that shown in FIG. 5.
Reference numeral 9 denotes a density sensor for detecting the densities of density/tone control toner images formed on the transfer drum 10, and has a structure that is similar to that of the density sensor 9 shown in FIG. 3. In the second embodiment, density measurement image patterns are directly transferred onto the transfer drum 10 because a separate transfer material is not required.
In this embodiment also, as in the sequence shown in
As can be understood from the foregoing description, even in an apparatus which forms a color image by successively transferring toner images of four colors onto a transfer material that is carried by a carrier, it is possible to reduce the time required to complete the density/tone controlling operations by carrying out the density/tone controlling operations for two colors during the time in which the transfer drum rotates once (that is, the time in which the steps of forming an image of one color are carried out).
(Third Embodiment)
In the third embodiment, components having the same structure and operating in the same way as the corresponding components used in the first embodiment are given the same reference numerals and will not be described below. Reference numeral 1 denotes a photosensitive drum. Its peripheral length is equal to or greater than the sum of the length of an image to be printed and a length corresponding to the amount of time required to switch to a different developing device. Reference numeral 2 denotes a charger for charging the photosensitive drum 1. Here, since it is necessary to charge the photosensitive drum 1 that carries toner images, it is desirable that the charger be a noncontact charger such as a coroner charger.
The steps of forming images will be simply described below. The photosensitive drum 1 is driven by driving means (not shown) in the direction of an arrow marked on the photosensitive drum 1 in FIG. 7 and is uniformly charged to a predetermined voltage by a roller charger 2. The photosensitive drum 1 is an electrostatic latent image carrier comprising an aluminum cylinder having an organic photosensitive material (OPC) or a photoconductive material (such as A—Si, CdS, or Se) applied to the outer peripheral surface thereof. Next, an exposure device 3 scans the photosensitive drum 1 using light that is based on a signal that is generated in accordance with a yellow image pattern in order to form a latent image on the photosensitive drum 1. When the photosensitive drum 1 rotates further in the direction of the arrow, a supporter 5 rotates so that, of developing devices 4a, 4b, and 4c, which are supported by the supporter 5, the developing device 4a containing yellow toner opposes the photosensitive drum 1. Then, the latent image is made visible by the selected developing device 4a. After the latent image has been developed with yellow (first color) toner, the photosensitive drum 1 is uniformly charged again by the charger 2. Then, a second-color or magenta exposure is carried out by the exposure device 3. By the time a magenta exposure portion has reached a development position, the supporter 5 has rotated so that the developing device 4b is at the development position, where another latent image is developed. By developing latent images with cyan and black toner, toner images of a plurality of colors are formed on the photosensitive drum 1. When the toner images of the four colors are formed on the photosensitive drum 1, a transfer material P is transported in synchronism with the movement of the photosensitive drum 1. Then, a transfer roller 11 comes into contact with the photosensitive drum 1 through the transfer material P, and a bias voltage is applied to the transfer roller 11 from a high-voltage power supply (not shown), thereby transferring the toner images of the four colors that are formed on the photosensitive drum 1 onto the transfer material P. The toner images of the four colors that have been transferred on the transfer material P are fused and fixed by a related fixing device 8 that heats and presses the images. A portion of any toner image remaining on the photosensitive drum 1 is cleaned off by a cleaner 7. As shown in
As in the previous embodiments, a position reference member is disposed at the photosensitive drum 1. In accordance with position reference signals from the position reference member, the colors are brought into register, and an image formation sequence is controlled. In the third embodiment, the steps of forming an image of one color are carried out each time the photosensitive drum 1 rotates once. The image formation sequence in terms of position reference signals, image exposures, development steps, and rotations of the supporter 5 is the same as that shown in FIG. 5.
Reference numeral 9 denotes a density sensor for detecting the densities of density/tone control toner images formed on the transfer drum 1, and has a structure that is similar to that of a related density sensor. In this embodiment also, as in the sequence shown in
As can be understood from the foregoing description, even in an apparatus which forms a color image by successively exposing the photosensitive drum and developing latent images on the photosensitive drum with toner of four colors, it is possible to reduce the time required to complete the density/tone controlling operations by carrying out the density/tone controlling operations for two colors during the time in which the photosensitive drum rotates once (that is, the time in which the steps of forming an image of one color are carried out).
Although, in the above-described embodiments, a description of the case where the density/tone control patterns of two colors are formed during the time the steps of forming an image of one color are carried out is given, it is obvious that density/tone control patterns of three or more colors may be formed.
As described above, in a color image forming apparatus of the present invention for forming images of a plurality of colors by repeating the steps of forming an image of one color, when density/tone controlling operations are carried out by forming density detection images, density/tone controlling operations for a plurality of colors are carried out during the time the steps of forming an image of one color are carried out, thereby making it possible to reduce the time required to complete the density/tone controlling operations. In addition, by disposing a detection image formed during the subsequently carried out steps of forming an image of one color between the detection images of a plurality of colors that have been formed during the steps of forming an image of one color, it is possible to sufficiently use the peripheral portion of the detection image carrier and to form a larger number of detection images.
While the present invention has been described with reference to what are presently considered to be the preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. On the contrary, the invention is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
Number | Date | Country | Kind |
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2002-199016 | Jul 2002 | JP | national |
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Number | Date | Country | |
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20040004654 A1 | Jan 2004 | US |