The present disclosure relates to a common mode choke coil used as a noise filter that suppresses electromagnetic noise, and a noise filter circuit equipped with the common mode choke coil.
A common mode choke coil and a capacitor to ground may be used as a noise filter for suppressing electromagnetic noise. In order to reduce the number of antinoise components, a common mode choke coil having a function of a capacitor to ground has been proposed.
For example, Japanese Patent Laying-Open No. 2008-118101 (PTL 1) discloses a technique of forming a ground capacitance that functions similarly to a capacitor to ground by disposing a grounded conductor in a magnetic core of a common mode choke coil.
In the configuration disclosed in Japanese Patent Laying-Open No. 2008-118101, a grounded conductor is added to the magnetic core to form a ground capacitance, by which electromagnetic noise is bypassed. However, depending on the region in which the conductor is disposed, a path through which electromagnetic noise propagates to the common mode choke coil again via the ground capacitance may be generated, and this may arise a problem that the electromagnetic noise suppression effect is reduced as compared with a conventional common mode choke coil without the conductor. Japanese Patent Laying-Open No. 2008-118101 does not mention such a problem and a countermeasure therefor at all.
The present disclosure has been made to solve the above-described problem, and an object thereof is to improve an electromagnetic noise suppression effect of a common mode choke coil having a function of a capacitor to ground.
The common mode choke coil according to the present disclosure includes: at least one choke coil including a magnetic core and a covered conductive wire wound around the magnetic core; a conductor extending along the surface of the magnetic core; and a ground conductive wire for grounding the conductor. The conductor is disposed at a position in contact with or close to one of a winding start portion and a winding end portion of the covered conductive wire with respect to the magnetic core and not in contact with or close to an other of the winding start portion and the winding end portion.
In the common mode choke coil according to the present disclosure, the position of the conductor for forming a ground capacitance is limited to a region that is in contact with or close to one of the winding start portion and the winding end portion of the covered conductive wire and that is not in contact with or close to the other of the winding start portion and the winding end portion. As a result, even if the ground capacitance is formed, a path through which electromagnetic noise propagates to the common mode choke coil again is not generated, so that the electromagnetic noise suppression effect of the common mode choke coil having a function of a capacitor to ground can be improved.
Embodiments of the present disclosure will now be described in detail with reference to the drawings. In the following, a plurality of embodiments will be described, but it is planned from the beginning of the filing of the present application to appropriately combine the configurations described in the respective embodiments. In the drawings, the same or corresponding portions are denoted by the same reference numerals, and the description thereof will not be repeated.
Common mode choke coil CC1 includes a toroidal magnetic core 1 having an annular shape, covered conductive wires 2a and 2b, a conductor 5, and a ground conductive wire 6. Magnetic core 1 and covered conductive wires 2a and 2b constitute a choke coil.
Covered conductive wire 2a is wound around a half (right half in
Lead wire La is connected to winding start portion 3a, is drawn out from winding start portion 3a to one of lateral surfaces (lateral surface on the front side in
Covered conductive wire 2b is wound around the other half (left half in
Lead wire Lb is connected to winding start portion 3b, is drawn out from winding start portion 3b to one of lateral surfaces (lateral surface on the front side in
The arrangement of lead wires Wa and Wb is not necessarily limited to the arrangement illustrated in
Ground conductive wire 6 has a first end connected to conductor 5 and a second end that is grounded. Ground conductive wire 6 is disposed on the same side as lead wires La and Lb when viewed from magnetic core 1. Ground conductive wire 6 is disposed between lead wire La of covered conductive wire 2a and lead wire Lb of covered conductive wire 2b when common mode choke coil CC1 is viewed from front. Ground conductive wire 6 may be made of the same material as conductor 5, or may be constituted by a wiring, a bus bar, or a pattern.
Conductor 5 extends along the inner peripheral surface of magnetic core 1 and is disposed between the inner peripheral surface of magnetic core 1 and covered conductive wires 2a and 2b. The region where conductor 5 is disposed is limited to a partial region of the inner peripheral surface of magnetic core 1. Specifically, conductor 5 is disposed at a position in contact with winding start portions 3a and 3b of covered conductive wires 2a and 2b and not in contact with or close to winding end portions 4a and 4b of covered conductive wires 2a and 2b. Note that conductor 5 is not necessarily limited to being in contact with winding start portions 3a and 3b, and may be close to winding start portions 3a and 3b.
In addition, in the first embodiment, the region where conductor 5 is disposed may be limited to a region having an inferior angle (an angle larger than 0° and smaller than 180°) as viewed from a center O of annular magnetic core 1. Furthermore, in the first embodiment, the region where conductor 5 is disposed may be limited to a region up to portions where covered conductive wires 2a and 2b are wound three times from winding start portions 3a and 3b, respectively. Due to the region where conductor 5 is disposed being limited as described above, the distance between conductor 5 and winding end portions 4a and 4b is larger than the distance between conductor 5 and winding start portions 3a and 3b. In addition, the distance between winding start portions 3a and 3b and winding end portions 4a and 4b of covered conductive wires 2a and 2b is larger than the distance between conductor 5 and winding start portions 3a and 3b of covered conductive wires 2a and 2b.
Further, as shown in
Note that conductor 5 only needs to be disposed at a position in contact with or close to one of winding start portions 3a and 3b and winding end portions 4a and 4b of covered conductive wires 2a and 2b and is not in contact with or close to the other. Thus, for example, conductor 5 may be arranged at a position in contact with or close to winding end portions 4a and 4b and not in contact with or close to winding start portions 3a and 3a.
Magnetic core 1 illustrated in
Although magnetic core 1 illustrated in
Although covered conductive wires 2a and 2b illustrated in
In addition, although conductor 5 illustrated in
Although conductor 5 illustrated in
Although ground conductive wire 6 illustrated in
Although ground conductive wire 6 illustrated in
Although one conductor 5 is disposed in
Note that ground conductive wires 6a and 6b may be disposed on the same side as lead wires Wa and Wb as viewed from magnetic core 1 as long as the distance from lead wires Wa and Wb is sufficiently ensured so that ground conductive wires 6a and 6b are not close to lead wires Wa and Wb.
In common mode choke coil CC1 according to the first embodiment, conductor 5 is in contact with winding start portions 3a and 3b of covered conductive wires 2a and 2b but is away from winding end portions 4a and 4b, and thus, the region where ground capacitance C1 is formed is limited to the periphery of winding start portions 3a and 3b, and the ground capacitance is not formed around winding end portions 4a and 4b.
In the comparative example illustrated in
On the other hand, in common mode choke coil CC1 according to the first embodiment, ground capacitances C2 and C3 are not formed by limiting the region where conductor 5 is disposed as described above, and thus, electromagnetic noise paths Ic and Id passing through ground capacitances C2 and C3 are not formed. With this configuration, a more significant electromagnetic noise suppression effect than that of the comparative example can be obtained.
In addition, in common mode choke coil CC1 according to the first embodiment, the distance between winding start portions 3a and 3b and winding end portions 4a and 4b of covered conductive wires 2a and 2b is larger than the distance between conductor 5 and covered conductive wires 2a and 2b. Thus, the formation of an inter-terminal capacitance of common mode choke coil CC1 is suppressed. That is, if the inter-terminal capacitance of the common mode choke coil, that is, the capacitance having winding start portions 3a and 3b and winding end portions 4a and 4b of covered conductive wires 2a and 2b as both ends is formed, an electromagnetic-noise bypass path passing through the inter-terminal capacitance is formed, by which the electromagnetic noise suppression effect may be reduced. In view of this, in common mode choke coil CC1 according to the first embodiment, the distance between winding start portions 3a and 3b and winding end portions 4a and 4b of covered conductive wires 2a and 2b is larger than the distance between conductor 5 and covered conductive wires 2a and 2b, by which the formation of the inter-terminal capacitance of common mode choke coil CC1 is prevented.
Curved line L5 indicates that only a slight electromagnetic noise suppression effect is obtained with respect to the effect indicated by curved line L4 not including conductor 5. This is because an electromagnetic-noise bypass path passing through ground capacitances C1 and C2 is formed due to the generation of ground capacitance C2 having conductor 5 and the intermediate portion of covered conductive wires 2a and 2b as both ends.
On the other hand, in common mode choke coil CC1 according to the first embodiment, the region where conductor 5 is disposed is limited to a region up to portions where covered conductive wires 2a and 2b are wound three times from winding start portions 3a and 3b, respectively. Thus, the generation of ground capacitance C2 is prevented. Therefore, as indicated by curved line L6, it can be understood that the electromagnetic noise reduction effect is improved as compared with curved lines L4 and L5. Note that, as described above, a similar effect can be obtained by limiting the region where conductor 5 is disposed to a region up to a right angle (90°) as viewed from the center of magnetic core 1.
As described above, in common mode choke coil CC1 according to the first embodiment, the position of conductor 5 for forming the ground capacitance with covered conductive wires 2a and 2b is limited to a region in contact with winding start portions 3a and 3b of covered conductive wires 2a and 2b and not in contact with or close to winding end portions 4a and 4b. With this configuration, the region in which the ground capacitance is formed is limited to the periphery of winding start portions 3a and 3b of covered conductive wires 2a and 2b, and the formation of the ground capacitance around winding end portions 4a and 4b of covered conductive wires 2a and 2b can be suppressed. Therefore, it is possible to suppress formation of a path through which noise returns from conductor 5 to winding end portions 4a and 4b of covered conductive wires 2a and 2b. As a result, the electromagnetic noise suppression effect of common mode choke coil CC1 having a function of a capacitor to ground can be improved.
Further, in common mode choke coil CC1 according to the first embodiment, the distance between conductor 5 and lead wires (second lead wire) Wa and Wb connected to winding end portions 4a and 4b that are not in contact with or close to conductor 5 is larger than the distance between conductor 5 and lead wires (first lead wire) La and Lb connected to winding start portions 3a and 3b that are in contact with conductor 5 (see
In addition, in common mode choke coil CC1 according to the first embodiment, the region where conductor 5 is disposed is limited to a region having an inferior angle (an angle larger than 0° and smaller than 180°) as viewed from center O of magnetic core 1 having an annular shape. This configuration can more appropriately limit the region where the ground capacitance is formed as compared with the case where the region where conductor 5 is disposed has a straight angle) (180° or a reflex angle (an angle larger than 180°) as viewed from center O of magnetic core 1.
Furthermore, in common mode choke coil CC1 according to the first embodiment, the region where conductor 5 is disposed is limited to a region up to portions where covered conductive wires 2a and 2b are wound three times from winding start portions 3a and 3b, respectively. With this configuration, the region where the ground capacitance is formed can be more appropriately limited as compared with the case where conductor 5 is disposed in a region up to portions where covered conductive wires 2a and 2b are wound four or more times from winding start portions 3a and 3b, respectively.
In addition, in common mode choke coil CC1 according to the first embodiment, the distance between winding start portions 3a and 3b and winding end portions 4a and 4b of covered conductive wires 2a and 2b is larger than the distance between conductor 5 and covered conductive wires 2a and 2b (that is, the distance between conductor 5 and winding start portions 3a and 3b of covered conductive wires 2a and 2b). With this configuration, it is possible to suppress formation of a stray capacitance between winding start portions 3a and 3b and winding end portions 4a and 4b of covered conductive wires 2a and 2b. Therefore, it is possible to suppress the electromagnetic noise from being bypassed at both ends of common mode choke coil CC1 via the stray capacitance.
Common mode choke coil CC8 is obtained by adding a conductor 7 and a ground conductive wire 8 to common mode choke coil CC1 illustrated in
Conductor 7 is provided separately from conductor 5. Conductor 7 is disposed at a position facing conductor 5 on the inner peripheral surface of magnetic core 1. Specifically, conductor 7 is disposed at a position not in contact with and close to winding start portions 3a and 3b of covered conductive wires 2a and 2b and in contact with winding end portions 4a and 4b of covered conductive wires 2a and 2b. The region where conductor 7 is disposed may be limited to a region having an inferior angle (an angle larger than 0° and smaller than 180°) as viewed from a center O of annular magnetic core 1. Furthermore, the region where conductor 7 is disposed may be limited to a region up to portions where covered conductive wires 2a and 2b are wound three times from winding end portions 4a and 4b, respectively. Note that, although conductors 5 and 7 illustrated in
Ground conductive wire 8 is provided separately from ground conductive wire 6. Ground conductive wire 8 has a first end connected to conductor 7 and a second end that is grounded. Ground conductive wire 8 is disposed on the same side as ground conductive wire 6 when viewed from magnetic core 1.
The other configurations of conductor 7 and ground conductive wire 8 are basically the same as those of conductor 5 and ground conductive wire 6, respectively, and can be modified in the same manner as conductor 5 and ground conductive wire 6 as long as no technical contradiction occurs.
Furthermore, in the second embodiment, lead wires Wa and Wb are arranged on the same side as lead wires La and Lb when viewed from magnetic core 1, and extend from winding end portions 4a and 4b in a direction away from conductor 5 (upward in
In common mode choke coil CC1 according to the first embodiment described above, conductor 5 is in contact with winding start portions 3a and 3b of covered conductive wires 2a and 2b, but is separated from winding end portions 4a and 4b. Therefore, in common mode choke coil CC1, the formation range of ground capacitance C1 is limited to the periphery of winding start portions 3a and 3b, and the ground capacitance is not formed around winding end portions 4a and 4b, as illustrated in
On the other hand, in common mode choke coil CC8 according to the second embodiment, ground capacitance C3 different from ground capacitance C1 is formed at the other end of common mode choke coil CC8 by winding end portions 4a and 4b of covered conductive wires 2a and 2b, conductor 7, and ground conductive wire 8 in addition to ground capacitance C1, as shown in
In the comparative example shown in
On the other hand, in the second embodiment, ground conductive wire 6 of conductor 5 forming ground capacitance C1 and ground conductive wire 8 of conductor 7 forming ground capacitance C3 are provided separately from each other. Therefore, a path through which the electromagnetic noise propagated to conductor 5 via ground capacitance C1 is propagated from conductor 5 to common mode choke coil CC8 again via ground capacitance C3 is not formed. Similarly, a path through which the electromagnetic noise propagated to conductor 7 via ground capacitance C3 is propagated to common mode choke coil CC8 again via ground capacitance C1 is not formed. Therefore, common mode choke coil CC8 according to the second embodiment can provide a more significant electromagnetic noise suppression effect than that of the comparative example shown in
Furthermore, in the comparative example illustrated in
On the other hand, in the second embodiment, the region where each of conductors 5 and 7 is disposed is limited to a region having an inferior angle (an angle larger than 0° and smaller than 180°) as viewed from center O of magnetic core 1. Thus, in common mode choke coil CC8 according to the second embodiment, the formation of ground capacitance C2 around the intermediate portion between winding start portions 3a and 3b and winding end portions 4a and 4b of covered conductive wires 2a and 2b can be prevented.
As described above, common mode choke coil CC8 according to the second embodiment includes, separately from conductor 5, another conductor 7 which is not in contact with or close to winding start portions 3a and 3b of covered conductive wires 2a and 2b and which is in contact with winding end portions 4a and 4b. Furthermore, common mode choke coil CC8 according to the second embodiment further includes another ground conductive wire 8 for grounding another conductor 7, separately from ground conductive wire 6 for grounding conductor 5. Thus, ground capacitances C1 and C3 independent of each other can be formed around winding start portions 3a and 3b and around winding end portions 4a and 4b of covered conductive wires 2a and 2b, respectively.
Covered conductive wire 2a is wound around magnetic core 1a. Conductor 5a extends along the inner peripheral surface of magnetic core 1a and is disposed between the inner peripheral surface of magnetic core 1a and covered conductive wire 2a. Conductor 5a is disposed at a position in contact with winding start portion 3a of covered conductive wire 2a and not in contact with or close to winding end portion 4a of covered conductive wire 2a. The region where conductor 5a is disposed is limited to a region having an angle of less than 90° as viewed from center O of magnetic core 1a. The distance between winding start portion 3a and winding end portion 4a of covered conductive wire 2a is larger than the distance between conductor 5a and covered conductive wire 2a (that is, the distance between conductor 5a and winding start portion 3a of covered conductive wire 2a). Ground conductive wire 6a has a first end connected to conductor 5a and a second end that is grounded.
Covered conductive wire 2b is wound around magnetic core 1b. Conductor 5b extends along the inner peripheral surface of magnetic core 1b and is disposed between the inner peripheral surface of magnetic core 1b and covered conductive wire 2b. Conductor 5b is disposed at a position in contact with winding start portion 3b of covered conductive wire 2b and not in contact with or close to winding end portion 4b of covered conductive wire 2b. The region where conductor 5b is disposed is limited to a region having an angle of less than 90° as viewed from center O of magnetic core 1b. The distance between winding start portion 3b and winding end portion 4b of covered conductive wire 2b is larger than the distance between conductor 5b and covered conductive wire 2b (that is, the distance between conductor 5b and winding start portion 3b of covered conductive wire 2b). Ground conductive wire 6b has a first end connected to conductor 5b and a second end that is grounded.
The other configurations of magnetic cores 1a and 1b, covered conductive wires 2a and 2b, conductors 5a and 5b, and ground conductive wires 6a and 6b are basically the same as those of magnetic core 1, covered conductive wires 2a and 2b, conductor 5, and ground conductive wire 6 of common mode choke coil CC1 illustrated in
With this structure, an effect similar to that of the common mode choke coil described in the first embodiment can also be obtained. Furthermore, with this configuration, ground capacitance C1 generated between conductor 5 and covered conductive wires 2a and 2b can be increased, so that the electromagnetic-noise bypass effect by ground capacitance C1 can be further enhanced. Therefore, common mode choke coil CC10 according to the fourth embodiment can provide a more significant electromagnetic noise suppression effect than that of the comparative example (see
Lead wires La and Lb of common mode choke coil CC1 are connected to input terminals 9a and 9b of substrate 12, respectively, and lead wires Wa and Wb are connected to output terminals 10a and 10b of substrate 12, respectively.
Ground conductive wire 6 of common mode choke coil CC1 is connected to ground terminal 11 of substrate 12. Although ground terminal 11 illustrated in
In noise filter circuit F1 according to the fourth embodiment, a ground capacitance is added to common mode choke coil CC1, whereby an excellent electromagnetic noise suppression effect can be obtained with the number of capacitors to ground which are components of the noise filter being reduced.
Although the above-described noise filter circuit F1 does not have a capacitor to ground, a capacitor to ground may be added between input terminals 9a and 9b and ground terminal 11. Similarly, a capacitor to ground may be added between output terminals 10a and 10b and ground terminal 11.
Further, the common mode choke coil included in noise filter circuit F1 may be changed to any one of other common mode choke coils CC2 to CC8 instead of common mode choke coil CC1. In this case, the positions of input terminals 9a and 9b, output terminals 10a and 10b, and ground terminal 11 of substrate 12 may be changed in accordance with the positions of the covered conductive wires and the ground conductive wire of the changed common mode choke coil.
Note that input terminals 9a and 9b and ground terminal 11 may be disposed close to each other so as to face each other and/or output terminals 10a and 10b and ground terminal 14 may be disposed close to each other so as to face each other.
The impedance between covered conductive wires 2a and 2b and ground terminals 11 and 14 is divided into a frequency region in which the capacitive components of ground capacitances C1 and C2 are dominant and a frequency region in which the inductive components (parasitic inductances) of ground conductive wires 6 and 8 and ground terminal 11 are dominant Therefore, as the parasitic inductances of ground conductive wires 6 and 8 and ground terminal 11 are smaller, the impedance between covered conductive wires 2a and 2b and ground terminals 11 and 14 can be made smaller, and the electromagnetic-noise bypass effect by ground capacitances C1 and C2 can be further enhanced in the frequency region where the inductive components are dominant.
With this configuration, the direction of current of the electromagnetic noise propagated to input terminals 9a and 9b and output terminals 10a and 10b and the direction of current of the electromagnetic noise propagated to ground terminals 11 and 14 are opposite to each other. Therefore, the parasitic inductance generated in ground terminals 11 and 14 can be reduced, and the electromagnetic-noise bypass effect by ground capacitance C1 can be further enhanced. Similarly, lead wires La and Lb and ground conductive wire 6 may be disposed close to each other so as to face each other and/or lead wires Wa and Wb and ground conductive wire 8 may be disposed close to each other so as to face each other. With this configuration, the parasitic inductance of ground conductive wires 6 and 8 can be reduced, and the electromagnetic-noise bypass effect by ground capacitance C1 can be further enhanced.
In the present embodiment, input terminals 9a and 9b, ground terminal 11, output terminals 10a and 10b, and ground terminal 14 are disposed close to each other so as to face each other on the same plane of substrate 13, but the present invention is not limited thereto. Substrate 13 may be formed as a multilayer substrate, and the above components may be disposed close to each other so as to face each other in the direction perpendicular to the plane of the substrate.
It should be understood that the embodiments disclosed herein are illustrative in all respects and not restrictive. The scope of the present disclosure is defined not by the above description but by the claims, and is intended to include meanings equivalent to the claims and all modifications within the scope.
1, 1a, 1b: magnetic core, 2a, 2b: covered conductive wire, 3a, 3b: winding start portion, 4a, 4b: winding end portion, 5, 5a, 5b, 7: conductor, 6, 6a, 6b, 8: ground conductive wire, 9a, 9b: input terminal, 10a, 10b: output terminal, 11, 14: ground terminal, 12, 13: substrate, 15: dielectric, C1, C2, C3: ground capacitance, CC1 to CC10: common mode choke coil, F1, F2: noise filter circuit, La, Lb, Wa, Wb: lead wire
Number | Date | Country | Kind |
---|---|---|---|
2020-121076 | Jul 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2020/043645 | 11/24/2020 | WO |