This application claims the benefit of Korean Patent Application No. 10-2008-0122389, filed Dec. 4, 2008, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference.
1. Field
Aspects herein relate to a connecting apparatus in a fuel cell system and a fuel cell system including the connecting apparatus.
2. Description of the Related Art
In general, a fuel cell is a power generation device that directly converts chemical energy of a fuel into electrical energy through a chemical reaction. The fuel cell can continuously generate electricity as long as the fuel is supplied thereto.
Accordingly, a fuel gas, a reformed gas obtained by reforming the fuel gas, and air flow through pipes between the above-described elements of the conventional fuel cell system 100. In particular, since hydrogen gas, which can be obtained by reforming the fuel gas, flows from the fuel processor 110 to the stack 120 through a pipe passage, leakage and heat loss occurring in the pipe passage need to be reduced. However, the conventional fuel cell system 100 is problematic in that since the fuel processor 110 and the stack 120 are connected to each other by linking individual connecting parts 195, such as by valves, pipes, and drain separators, the length of the pipe passage is increased with each connecting part 195 connected, and therefore, leakage and heat loss is increased. Also, as the number of connected parts 195 is increased, material costs are increased; and as the number of assembly processes is increased, the number of manufacturing processes is increased.
Aspects provide a connecting apparatus in a fuel cell system that can reduce heat loss and costs by combining a plurality of connecting parts in the fuel cell system into one module. Aspects of the present invention also provide a fuel cell system including a pipe module that combines a plurality of connecting parts in the fuel cell system.
According to aspects, there is provided a connecting apparatus to connect a fuel processor and a stack in a fuel cell system that includes the fuel processor, the stack, an automatic drain, and a heat exchanger, the connecting apparatus including: a pipe module including: a first valve having a first inlet connected to the fuel processor, a first outlet connected to an inlet of an anode of the stack, and a second outlet, wherein the first outlet opens and closes; a second valve comprising a second inlet connected to the second outlet of the first valve, a third outlet connected to the automatic drain, and a fourth outlet connected to the heat exchanger, wherein the fourth outlet opens and closes; and a check valve comprising a third inlet connected to an outlet of the anode of the stack and a fifth outlet connected to the heat exchanger, the check valve controlling flow from the third inlet to the fifth outlet; and a controller to control the operation of the pipe module.
According to aspects, the pipe module may further include a third valve having a fourth inlet and a sixth outlet connected to the inlet of the anode of the stack, wherein the sixth outlet opens and closes.
According to aspects, there is provided a fuel cell system including: a fuel processor to reform an input gas to a reformed gas comprising hydrogen gas; a stack to receive the reformed gas from the fuel processor and to generate electricity from the reformed gas; an automatic drain to remove water contained in the reformed gas; and a heat exchanger to decrease the temperature of a gas supplied from the stack to the fuel processor to remove moisture contained in the gas; a pipe module including a plurality of valves, the pipe module connecting the fuel processor, the stack, the automatic drain, and the heat exchanger via the plurality of valves; and a controller to control the operation of the pipe module.
According to aspects, the pipe module may comprise: a first valve having a first inlet connected to the fuel processor, a first outlet connected to an inlet of an anode of the stack, and a second outlet, wherein the first outlet opens and closes; a second valve having a second inlet connected to the second outlet of the first valve, a third outlet connected to the automatic drain, and a fourth outlet connected to the heat exchanger, wherein the fourth outlet opens and closes; and a check valve comprising a third inlet connected to an outlet of the anode of the stack and a fifth outlet connected to the heat exchanger, the check valve controlling flow from the third inlet to the fifth outlet.
Additional aspects and/or advantages will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
These and/or other aspects and advantages will become more apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
Reference will now be made in detail to the present embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the like elements throughout. The embodiments are described below in order to explain the present invention by referring to the figures.
The fuel processor 210 reforms an input fuel gas into a reformed gas, which includes hydrogen gas. The stack 220 receives the reformed gas from the fuel processor 210 and generates power by using the reformed gas. The automatic drains 230 and 260 remove water contained in the reformed gas. The heat exchanger 240 reduces the temperature of a gas supplied from the stack 220 to a burner of the fuel processor 210 in order to remove moisture from the gas. The drain separator 250 separates the condensate from the gas. The pipe module 270 includes a plurality of valves and connects the fuel processor 210 and the stack 220 via the plurality of valves. The controller 280 controls the operation of the pipe module 270.
The first valve 310 includes a first inlet 312 connected to the fuel processor 210, a first outlet 314 connected to an inlet of an anode of the stack 220, and a second outlet 316. The first outlet 314 is opened and closed according to control signals generated by the controller 280. For example, whether the first valve 310 is opened or closed determines whether the first outlet 314 is opened or closed, respectively. Accordingly, reformed gas supplied to the first inlet 312 may be discharged to the first outlet 314 or the second outlet 316 depending on whether the first valve 310 is opened or closed, respectively.
The second valve 320 includes a second inlet 322 connected to the second outlet 316 of the first valve 310, a third outlet 324 connected to the automatic drain 230, and a fourth outlet 326 connected to the heat exchanger 240 and the check valve 330. The fourth outlet 326 is opened and closed according to control signals generated by the controller 280. That is, whether the second valve 320 is opened or closed determines whether the fourth outlet 326 is opened or closed, respectively. If the second valve 320 is opened, the reformed gas supplied to the second inlet 322 may be discharged to the fourth outlet 326 and water contained in the reformed gas supplied to the second inlet 322 and condensed via pipes may be automatically discharged to the automatic drain 230 through the third outlet 324.
The check valve 330 includes a third inlet 332 connected to an outlet of the anode of the stack 220 and a fifth outlet 334 connected to the heat exchanger 240. The fifth outlet 334 is opened and closed in one direction. If a gas is supplied from the outlet of the anode of the stack 220 to the third inlet 332 and a pressure higher than a predetermined pressure is applied to the check valve 330, the check valve 330 may be automatically opened and thus the gas supplied to the third inlet 332 may be discharged to the fifth outlet 334.
The controller 280 controls the operation of the pipe module 370. For example, the controller 280 opens or closes the first valve 310 and the second valve 320 of the pipe module 370.
In operation 500, operation of the fuel cell system 200 is started. The fuel processor 210 performs a reforming reaction and discharges reformed gas. The fuel processor 210 initially performs the reforming reaction of operation 500 in a start-up mode, wherein the fuel processor 210 produces and discharges a reformed gas containing a high concentration of carbon monoxide. If the fuel processor 210 performs the reforming reaction for a predetermined period of time, the concentration of carbon monoxide contained in the reformed gas is gradually reduced. The reforming reaction eventually enters a normal mode, wherein the fuel processor 210 produces reformed gas containing carbon monoxide at a concentration that is lower than a predetermined concentration, and the reformed gas is then discharged from the fuel processor 210. Here, the predetermined concentration refers to a concentration required for the stack 220 to generate electricity. The stack 220 can generate electricity by using a reformed gas produced from the fuel processor 210 in a normal mode.
In operation 510, it is determined whether the concentration of carbon monoxide contained in the reformed gas is lower than the predetermined concentration. That is, it is determined in operation 510 whether the fuel cell system 200 is in a start-up mode or a normal mode based on the concentration of carbon monoxide contained in the reformed gas. If it is determined in operation 510 that the concentration of carbon monoxide contained in the reformed gas is lower than the predetermined concentration, the method proceeds to operation 540. Otherwise, the method proceeds to operation 520. Whether the fuel cell system 200 is in a normal mode may be determined by measuring the temperature of the fuel processor 210 to determine the concentration of carbon monoxide contained in the reformed gas. For example, if the temperature of a portion of the fuel processor 210 is higher than a temperature at which the concentration of the carbon monoxide to be changed to a concentration lower than the predetermined concentration, it is determined that the fuel cell system 200 is in the normal mode.
In operation 520, the first valve 310 is closed. For example, if the reformed gas containing carbon monoxide having a concentration higher than the predetermined concentration is supplied from the fuel processor 210 to the first inlet 312, the controller 280 closes the first valve 310.
In operation 530, the second valve 320 is opened. The controller 280 opens the second valve 320 when the first valve 310 of the pipe module 270 is closed. The method returns to operation 510.
Referring to
In operation 810, it is determined whether the concentration of carbon monoxide contained in the reformed gas is lower than a predetermined concentration. For example, it is determined whether the fuel cell system 200 is in a start-up mode or a normal mode based on the concentration of carbon monoxide contained in the reformed gas. If it is determined in operation 810 that the concentration of carbon monoxide contained in the reformed gas is lower than the predetermined concentration, the method proceeds to operation 840. Otherwise, the method proceeds to operation 820. For example, it is determined in operation 810 whether the fuel cell system 200 is in a normal mode. Whether the fuel cell system 200 is in a normal mode may be determined by measuring the temperature of the fuel processor 210. For example, if the temperature of a portion of the fuel processor 210 is higher than a temperature at which the concentration of carbon monoxide to be changed to a concentration lower than the predetermined concentration, it is determined that the fuel cell system 200 is in the normal mode. If it is determined in operation 810 that the fuel cell system 200 is in a normal mode, the method proceeds to operation 840; otherwise, the method proceeds to operation 820.
In operation 820, the first valve 310 and the third valve 340 are closed. If reformed gas containing carbon monoxide having a concentration higher than the predetermined concentration is supplied from the fuel processor 210 to the first inlet 312, the controller 280 closes the first valve 310.
In operation 830, the second valve 320 is opened. The controller 280 opens the second valve 320 when the first valve 310 of the pipe module 470 is closed. The method then returns to operation 810.
Referring to
In operation 860, it is determined whether the first valve 310 is opened. Operation 860 is repeated until it is determined that the first valve 310 is opened.
In operation 870, the second valve 320 is closed. The controller 280 closes the second valve 320 when the third valve 340 is closed and the first valve 310 is opened.
Aspects may be written as computer programs and can be implemented in general-use digital computers that execute the programs using a computer readable recording medium. Aspects may be recorded on a computer-readable recording medium. Examples of the computer-readable recording medium include storage media, such as magnetic storage media (e.g., read only memories (ROMs), floppy discs, or hard discs), and optically readable media (e.g., compact disk-read only memories (CD-ROMs), or digital versatile disks (DVDs)).
Although a few embodiments have been shown and described, it would be appreciated by those skilled in the art that changes may be made without departing from the principles and spirit thereof, the scope of which is defined in the claims and their equivalents.
Number | Date | Country | Kind |
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10-2008-0122389 | Dec 2008 | KR | national |