This invention relates to capacitive membrane ultrasound transducers (CMUTs). In particular, the invention relates to the electric field used within electrostatic transducers.
CMUTs generate and receive ultrasound energy. An array of membranes with respective evacuated cavities between the membrane on the surface of a silicon wafer and the silicon substrate are fabricated on silicon wafers using semiconductor processing techniques. Electrodes are deposited on the membrane and the opposing face of the cavity under the membrane. These two electrodes form a capacitor. When the capacitor is charged electrically (or electrically biased), electrostatic forces pull the membrane toward the substrate electrode. In this state, changing the voltage on the capacitor modulates the electrostatic force on the membrane and causes the membrane to move up or down. In a reciprocal fashion, forcing the charged membrane to move up and down changes the voltage on the capacitor.
CMUTs offer many advantages over traditional ceramic transducers. For example, electrostatic transducers may be cheaper to manufacture, allow higher manufacturing yields, provide more size and shape options, use non-toxic materials, and have higher bandwidth. However, electrostatic transducers require a bias voltage for operation. The bias voltage in combination with any transmit voltage is limited to avoid collapse of the membrane. The electrostatic attraction of the membrane cannot exceed the membrane tension. Likewise, the dielectric breakdown of the gap between electrodes is usually avoided. The bias voltage is typically larger than the peak voltage of the transmit voltage to avoid harmonic distortion. This greater bias voltage results in uni-polar excitations. However, a non-zero mean may polarize a magnetic core of a transformer in the transducer or system, possibly distorting operation and resulting in a microphonic response.
CMUTs are square-law devices. Harmonic imaging is difficult with square-law devices. In harmonic imaging, acoustic signals are transmitted at a frequency, and received echoes are isolated for a harmonic of the transmit frequency. It is desired that the received echoes at the harmonic are not a result of a transmitted component at the harmonic frequency. However, a square-law response generates harmonics of the transmitted excitation waveform. Further complicating matters is the bias voltage which sets a non-zero operating point on the square-law response.
The electric fields within a CMUT may be extremely high. For example, a CMUT used for medical ultrasonic imaging may have a cavity height on the order of 0.2 microns and may use bias voltages on the order of 200 Volts. The electric field is thus on the order of 1 GigaVolt per meter. At these electric field intensities, dielectrics are prone to become polarized. Polarized silicon nitride, silicon oxide, gallium arcenide, or other dielectric in the CMUT may act in opposition to the impressed electric field, causing the device to be less sensitive.
By way of introduction, the preferred embodiments described below include methods and systems for controlling bias and transmit waveforms for a capacitive micromachined ultrasound transducer. Alternating the polarity of the bias voltage in synchrony with the transmit period avoids dielectric polarization and transformer magnetization and allows the bias to be changed without generating a pressure artifact as the bias is changed. Alternating the bias polarity may also reduce the bandwidth requirements for square-law operation, allowing more narrow band transmission. Phase-inversion techniques for harmonic or other imaging may be used.
In a first aspect, a method is provided for controlling bias for a capacitive micromachined ultrasound transducer. First and second sequential acoustic signals are transmitted from the capacitive micromachined ultrasound transducer in a same imaging mode of a same imaging session. A first bias voltage is applied to an element for the transmission of the first acoustic signal, and a second different bias voltage is applied to the element for the transmission of the second acoustic signal. The first and second bias voltages are common along an entire elevation extent of the element.
In a second aspect, a system is provided for controlling bias for a capacitive micromachined ultrasound transducer. The capacitive micromachined ultrasound transducer has a first element. A waveform generator connects with the first element of the capacitive micromachined ultrasound transducer. The waveform generator is operable to generate first and second sequential excitation signals in a same imaging mode of a same imaging session and is operable to apply a different single bias voltage for initiation of the first excitation signal than for initiation of the second excitation signal.
In a third aspect, a method is provided for controlling bias for a capacitive micromachined ultrasound transducer. A bias voltage is applied to the capacitive micromachined ultrasound transducer. An excitation waveform in addition to the bias voltage is applied to the capacitive micromachined ultrasound transducer. The excitation waveform in combination with the bias voltage has positive and negative voltages in a same transmit event. An acoustic waveform is generated as a function of the application of the excitation waveform and the bias voltage. The acoustic waveform has a carrier frequency twice a carrier frequency of the excitation waveform.
The present invention is defined by the following claims, and nothing in this section should be taken as a limitation on those claims. Further aspects and advantages of the invention are discussed below in conjunction with the preferred embodiments.
The components and the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. Moreover, in the figures, like reference numerals designate corresponding parts throughout the different views.
By relying on the square law nature of the device, the transmit voltage is applied with a carrier frequency that is one-half of the desired acoustic pressure waveform. Alternatively, the square root of the desired pressure waveform is applied as the transmit excitation. Square root application results in transmit excitation with a rectified sinusoid. As a result, a sharp negative or positive going peak is provided, introducing distortion from the drive electronics, requiring a greater transmit bandwidth, and limiting available transmitters. Using a transmit excitation that is one-half the frequency of the desired acoustic waveform, the excitation may have a zero mean over multiple cycles. The zero mean more likely avoids waveform asymmetry and associated magnetization of transformer cores or inductors. By providing an excitation waveform with both positive and negative portions, polarization of the dielectric within the CMUT may be limited or avoided.
Alternating bias polarity between positive and negative voltages may avoid dielectric polarization. Since dielectric polarization is a relatively slow process, alternating the polarity in conjunction with the transmit period sufficiently avoids polarization and allows the bias to be changed without generating a pressure artifact as the bias changes. Alteration of the polarity of the bias voltage may also avoid sudden transitions in the generated acoustic waveform due to the square law nature of the CMUT. Accordingly, the acoustic waveform may have less second harmonic or other harmonic energies, allowing for isolation of harmonic information generated through propagation and reflection. Alternating bias polarity may allow use of the CMUT for phase-inversion harmonic imaging. Since the bias may be either a negative or positive polarity, different phases may be provided for different elements. Similarly, a higher bias level is possible. The excitation may progress from a maximum level to a lesser level, avoiding necessity for leaving head room for augmentation of the electric field by the alternating excitation.
The CMUT 14 is a single or multiple element CMUT array. The elements are arranged in one of various configurations, such as a linear, curved linear, 1.5 dimensional, two dimensional or combinations thereof. CMUTs include any kind of medical ultrasound vibrating acoustic wave transmitters or receivers which use one or more electrostatically charged membranes or structures whose motion is responsive to electrostatic (Coulomb) forces or whose motion results in modulation of electrostatic potential. Such electrostatic transducers include micro-machined, micro-molded or bonded membrane systems used as a transducer. For example, CMUT includes an electrical drivable vibrating micro-diaphragm or membrane made using micro-machining techniques, such as CMOS techniques. On each side of the dielectric gap chamber is a capacitor electrode. In one embodiment, a plurality of doped silicone membranes acts as one electrode and a doped silicone substrate separated from the membranes act as the other electrode. The lateral or largest dimension of the diaphragm or membranes may be in the 50 micron range.
The CMUT 12 is of sufficient bandwidth to pass both fundamental and harmonic components thereof of an acoustical waveform. The size, shape and tension of membrane of other structure may be designed to provide the desired bandwidth. The CMUT 12 may include a mechanical focus, such as an acoustic lens. The CMUT 12 generates an ultrasound transmit beam of acoustic energy or waveforms in response to transmit excitation signals. The acoustic energy propagates outwardly through a subject being imaged. An acoustic beam is formed by propagation of acoustic waves from each of a plurality of elements of the CMUT 12 responsive to respectively delayed and apodized excitation signals. Acoustic energy reflects off of structures. Some of the reflected acoustic energy impinges upon the CMUT 12. In response, the CMUT 12 generates electrical signals for each of the elements.
The waveform generator 12 is a pulser, switches, transistors, memory, digital-to-analog converter, linear transmitter, arbitrary waveform generator, combinations thereof or other now known or later developed device for generating an electrical excitation signal. In one embodiment, the waveform generator 12 is part of a transmit beamformer. A plurality of waveform generators connect through transmit channels to a respective plurality of elements of the CMUT 12. Each channel includes delays, phase rotators and/or amplifiers for relatively delaying and apodizing excitation signals of each channel relative to other channels. The waveform generator 12 is operable to generate an alternating waveform, such as a sinusoidal or square waveform. The excitation signals have peak-to-peak amplitudes of 100, 200 or other greater or lesser voltages.
The waveform generator 12 includes a bias voltage source for supplying a bias voltage to the elements of the CMUT 12. For example, the waveform generator 12 is an arbitrary waveform generator operable to maintain a bias voltage level during receive events. Alternatively, a separate bias voltage circuit is provided for summing with or providing to an element with an alternating excitation signal. The bias voltage circuit allows for two or more selectable bias voltages, such as being an independent waveform generator operable to output a range of different bias voltages. Alternatively, the bias voltage circuit outputs a bias voltage with a few, such as 2, different substantially DC bias voltages. During transmit, the bias voltage establishes an initial position of the membrane or diaphragm of the CMUT 12 pulled partially toward or pushed away from the substrate by electrostatic force. The excitation signal moves the membrane either in or out of the initial position, creating either a rarefaction or compression wave. Higher bias voltages allow for higher possible displacements of the membrane. During receive operation, the bias voltage establishes a charge on the CMUT capacitance so that incoming pressure waves move the membrane in or out, increasing or decreasing the capacitance. The voltage associated with the capacitance is modulated inversely to preserve the relationship Q=CV. The higher the bias, the higher the absolute voltage change on the CMUT 12.
The waveform generator 12 applies an excitation signal and bias voltage to an element of the CMUT 12. The waveform generator 12 is operable to generate sequential excitation signals in a same imaging mode of a same imaging session. Each excitation signal corresponds to a transmit event. For example, a transmit event is followed by a reception event or reception of echo signals in response to the transmission. Each transmit event has a focal region using a transmit aperture. For example, a same elevation aperture is used for different transmit events. Each transmit event is focused at a same focal region at a same elevation angle and/or depth. The transmit events are associated with different azimuth positions or angles to scan a two-dimensional region. A volume is scanned in alternative embodiments. A sequence of transmit events are used to scan a region. A plurality of images are formed from a plurality of scans in a same imaging mode, such as B-mode, color mode, M-mode, spectral Doppler or a combination of modes. An imaging session corresponds to an examination of a patient, such as 5, 10, 15, 30 minutes or other time period examination, for medical diagnosis. Different imaging modes may be used throughout a same imaging session. Each of the excitation signals has a carrier or dominant frequency, such as 1 to 10 megahertz. The excitation signal is a single cycle, plurality of cycles or a fractional number of cycles. For example, 1.5 cycle pulses are generated.
The waveform generator 12 is operable to apply different bias voltages for initiation of the sequential excitation signals. A single bias voltage is applied to each element of the CMUT 12. The bias voltage may be different or the same for different elements. The bias voltage is common along an entire elevation extent of each element. In alternative embodiments, a plurality of different bias voltages are applied substantially simultaneously to different sub-elements of a single element, such as dividing an elevation extent of a element into a plurality of sub-elements for elevation steering or focus.
The different bias voltages used for the sequential excitations or transmit events are different in amplitude, polarity, or both amplitude and polarity. For example and as shown in
The excitation signal 20 shown in
As shown in
The receiver 16 is a receive beamformer, filter, buffer, processor, circuit or other now known or later developed device for forming signals representing different spatial locations from the electrical signals received from the CMUT 12. The receiver 16 connects with the CMUT 12, such as through a transmit and receive switch. As a receive beamformer, the receiver 16 includes analog or digital channels for applying apodization and relative delays or phasing. The relatively delayed and apodized signals from different channels corresponding to different elements of the CMUT 14 are summed to form a sample representing a given spatial location. By dynamically varying the delays, phasing and/or apodization, samples representing one or more scan lines are generated in a receive event responsive to a given transmit event. The summed signals are demodulated to base band. Alternatively, demodulation is performed prior to summation. The demodulation frequency is selected in response to the desired frequency of interest, such as a fundamental or harmonic frequency. Signals associated with frequencies other than mere base band are removed by low pass filtering. As an alternative or in addition to demodulation, band pass filtering isolates the desired information. Using filtering, summation, subtraction or other technique, the receiver 16 is operable to isolate information at a desired frequency band. For example, information at the fundamental transmitted frequency band is isolated. As another example, information for a plurality of frequency bands including or excluding the fundamental is isolated, such as isolating odd harmonics or even harmonics. In yet another example, the receiver 16 is operable to isolate information at a second harmonic of the fundamental transmitted frequency band.
For harmonic imaging, the subject being imaged may include an added contrast agent. The contrast agents may absorb ultrasonic energy at the transmitted fundamental frequency and radiate ultrasonic energy at a second harmonic or other harmonic frequency. As used herein, harmonic includes sub-harmonics, integer harmonics, and fractional harmonics. Generally, harmonic frequencies are frequencies corresponding to non-linear propagation or scattering. As an alternative to contrast agent harmonic imaging, tissue or other structure may be imaged using harmonic frequencies without contrast agent being added during the imaging session.
In addition or as an alternative to filtering to isolate desired information, phase-inversion or other additive or subtractive techniques may be used. For example, data associated with different transmit phases and/or amplitudes is summed or subtracted to obtain information in a desired frequency band. Where the summed signals are 180° out of phase, even harmonic information is isolated from the transmitted pressure signal by adding received signals. Alternating phase is provided by alternating the initial bias polarity, such as shown in
Where phase-inversion second harmonic imaging is not used, a spectrally pure acoustic signal may be formed using the maximum possible bias while still alternating the bias polarity every transmit event. An example is given in
In act 50, a bias voltage is applied to a CMUT. Different bias voltages are applied for the transmission of different acoustic signals. The bias voltage at the end of a transmit event has a different amplitude and/or polarity. For example, the bias voltages at the end of two sequential transmit events have substantially the same amplitude but opposite polarity. Bias voltages after the end of the first transmit event is the same or different than the bias voltage applied at the beginning of the sequential transmit event. The bias voltage stays the same or varies during the receive event. As shown in
In Act 52, an excitation waveform is applied in addition to the different bias voltages. “In addition to” includes forming an electrical signal applied to a transducer where the bias voltage is removed during application of an AC waveform. The bias voltage provides a beginning and ending level of the excitation waveform. The bias voltage in addition to the excitation waveform provides an overall waveform used for a transmit event. The excitation waveform and bias voltage provide a square wave as shown in
In act 54, an acoustic waveform is generated as a function of application of the excitation waveform and bias voltage to the CMUT. The acoustic waveform has a carrier frequency that is about the same or twice the carrier frequency of the excitation waveform. Due to the square-law operation, the acoustic waveform has a substantially uniform polarity despite the excitation waveform having both positive and negative portions. In alternative embodiments, the acoustic waveform has both positive and negative portions in response to the positive and negative portions of the excitation waveforms as shown in
The same or different excitation waveform and associated bias voltage are applied in sequential transmit events. Responsive acoustic waveforms are sequentially generated. By generating acoustic waveforms from a plurality of elements in a same transmit event, an acoustic beam is formed.
In act 56, echo signals are received with the CMUT. The echo signals are received in response to each transmit event. The CMUT transduces acoustic energies of the received echoes into electrical signals. The electrical signals are processed for imaging. Information at a desired frequency band or bands may be isolated for imaging. For example, an excitation signal has a first carrier frequency, such as 1 megahertz. The resulting acoustic waveform generated in the transmit event has twice the carrier frequency, such as 2 Megahertz. For second harmonic imaging, information is isolated at 4 Megahertz. Fundamental, even harmonic, odd harmonic, third harmonic or sub-harmonic imaging is alternatively provided.
While the invention has been described above by reference to various embodiments, it should be understood that many changes and modifications can be made without departing from the scope of the invention. It is therefore intended that the foregoing detailed description be regarded as illustrative rather than limiting, and that it be understood that it is the following claims, including all equivalents, that are intended to define the spirit and scope of this invention.
The present patent document claims the benefit of the filing date under 35 U.S.C. §119(e) of Provisional U.S. Patent Application Ser. No. 60/554,963, filed Mar. 19, 2004, which is hereby incorporated by reference.
Number | Date | Country | |
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60554963 | Mar 2004 | US |