This application is based on Japanese Patent Application No. 2010-252883 filed on Nov. 11, 2010, the contents of which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to an electrification apparatus that is used for image forming apparatuses such as a copy machine, a printer, a facsimile, a multi-function machine of them and the like and an image forming apparatus that includes the electrification apparatus, more particularly, relates to an electrification apparatus that includes a support member which supports rotatably an electrification roller; and an image forming apparatus that includes the electrification apparatus.
2. Description of Related Art
Conventionally, in an image forming apparatuses that uses an electro-photographic system, an electrification apparatus is used to electrify a surface of a photoreceptor that is an image carrier. As the electrification apparatus, there known are: a corona electrification system which disposes a photoreceptor and a corona wire without contacting with each other and electrifies a surface of the photoreceptor by means of a corona discharge; and a contact electrification system which makes an electrification member such as an electrification roller and the like contact with the surface of the photoreceptor. However, in recent years, to reduce emission of ozone harmful to a human body, the contact electrification system, which has a less ozone emission amount, is used in many cases.
In such contact electrification system, in a case where the electrification roller is made to contact with the photoreceptor surface, in some cases foreign matter such a toner component, paper-sheet powder and the like adheres to the photoreceptor surface and moves to a surface of the electrification roller. If the foreign matter adheres to the electrification roller surface, the foreign matter causes defective electrification on the photoreceptor surface, which causes a serious influence on image quality of printed matter. To prevent such adhesion of the foreign matter to the electrification roller, conventionally, a cleaning member is pressurized to the electrification roller surface to sweep away the foreign matter that adheres to the electrification roller.
As a relating technology that removes the foreign matter on the electrification roller by means of the cleaning member, a technology is known, in which the cleaning member rotates with a linear velocity difference with respect to the electrification roller and reciprocates in a shaft direction of the electrification roller, thereby removing the foreign matter on the electrification roller.
However, in the above technology, a rotation shaft at an end portion of the electrification roller is held by a support member and there is a risk that the foreign matter such as the toner component, the paper-sheet powder and the like, which adheres to the photoreceptor surface, moves to the rotation shaft of the electrification roller.
It is an object of the present invention to provide: an electrification apparatus which does not have a risk that foreign matter invades between a rotation shaft of an electrification roller and a bearing portion of a support member of the electrification roller and keeps stable electrification performance; and an image forming apparatus that includes the electrification apparatus.
An electrification apparatus according to an aspect of the present invention includes: an electrification roller that rotates touching an image carrier to electrify a surface of the image carrier; a support member that by means of a bearing portion, supports rotatably a rotation shaft which is disposed at an end portion in a shaft direction of the electrification roller; and a cover member that is disposed on the rotation shaft and covers a portion of the rotation shaft which is near the bearing portion.
Still other objects of the present invention and specific advantages obtained by the present invention will be more apparent from description of embodiments performed hereinafter.
Hereinafter, an embodiment of the present invention is described with reference to the drawings; however, the present invention is not limited to the embodiment. Besides, applications of the present invention and terms and the like indicated here are not limited to the embodiment.
A manual tray 22 is disposed in a right side of the image forming apparatus 10. If the manual tray 22 is opened to move from a closed state shown in
The paper-sheet convey path L1 includes a plurality of pairs of convey rollers 28 and is disposed in a left portion to the paper-sheet supply portion 14. The paper sheet P sent out from the paper-sheet supply portion 14 is conveyed upward by each pair of convey rollers 28 of the paper-sheet convey path L1 and sent to an image transfer portion 36. Besides, the paper-sheet convey path L2 includes a plurality of pairs of convey rollers 30 and is disposed in a left portion to the manual tray 22. The paper sheet P sent out from the manual tray 22 is conveyed substantially horizontally by the pairs of convey rollers 30 of the paper-sheet convey path L2 and sent to the image transfer portion 36.
A pair of resist rollers 32 are disposed in an upstream in the paper-sheet convey direction with respect to the image transfer portion 36. The pair of resist rollers 32, in synchronization with timing of transferring a toner image onto the paper sheet P, sends out the paper sheet P to the image transfer portion 36.
A document supply and read apparatus 37 is disposed on an upper portion of the image forming apparatus 10. To take a copy of documents, the documents are placed on a document supply portion; the placed documents are separated one by one and sent out from the document supply portion to a document read portion, where image data of the documents are read.
An image forming portion 34 is disposed in a substantially central portion of the image forming apparatus 10. The image forming portion 34 includes a photoreceptor 38 that uses an organic photoreceptor (OPC photoreceptor) as a photosensitive material for forming a photosensitive layer; and around the photoreceptor 38, in order along the rotation direction of the photoreceptor 38, the image forming apparatus 34 includes: an electrification apparatus 40; a light exposure apparatus 42; a development apparatus 44; a transfer roller 48; and a cleaning apparatus 46.
If a surface of the photoreceptor 38 is electrified evenly at a predetermined polarity and a predetermined potential by the electrification apparatus 40, the light exposure apparatus 42, based on the image data of the document read by the document supply and read apparatus 37, forms on the photoreceptor 38 an electrostatic latent image of the document image.
The development apparatus 44 supplies electrified toner to the surface of the photoreceptor 38, thereby developing the electrostatic latent image to form a toner image. And, the toner image is transferred onto the paper sheet P by the transfer roller 48 of the image transfer portion 36. The paper sheet P on which the toner image is transferred is conveyed to a fixing portion 50 through a paper-sheet convey path L3. After the toner image is transferred onto the paper sheet P, toner remaining on the surface of the photoreceptor 38 is swept away and collected by the cleaning apparatus 46.
The fixing portion 50 includes: a fixing roller 52 that incorporates a heat source; and a pressure roller 54 that is in tight contact with the fixing roller 52. The paper sheet P, on which the toner image is transferred, is pressurized and heated by the fixing roller 52 and the pressure roller 54, whereby the toner image on the paper sheet P is melted and fixed. The paper sheet P, on which the toner image is fixed, is ejected into an in-housing paper-sheet ejection portion 60 by a pair of ejection rollers 58a, 58b.
The paper sheet P, on which the toner image is fixed, is switched in convey direction by a route switchover guide 56 if necessary; and ejected by convey rollers 64a, 64b onto a stack tray 62. Besides, in a case where both-side printing is performed, on the way of the ejection to the in-housing paper-sheet ejection portion 60, the ejection rollers 58a, 58b reversely rotate at timing a rear end of the paper sheet P passes by the switchover guide 56 and the route switchover guides 56, 66 are switched to a paper-sheet convey path L4. According to this, the paper sheet P passes between each pair of convey rollers 68 of the paper-sheet convey route L4 to be conveyed from the paper-sheet convey route L1 to the pair of resist rollers 32. Thereafter, a toner image is transferred onto a rear side as well of the paper sheet P at the image transfer portion 36; then, the paper sheet P is fixed again by the fixing portion 50 and ejected.
Next, the electrification apparatus 40 used in the above image forming apparatus 10 is described by means of
As shown in
The electrification roller 71 includes an electrically conductive rubber roller in which an elastic layer such as rubber and the like is formed on a circumferential surface of a metal core shaft; is pressurized by a predetermined nip pressure to be in tight contact with the photoreceptor 38; and driven to rotate as the photoreceptor 38 rotates.
The cleaning member 81 removes toner, paper-sheet powder and the like that adhere to the electrification roller 71; includes a sponge-like roller formed of rubber or a resin or a brush roller; extends in a shaft direction like the electrification roller 71; and touches a surface of an upper portion of the electrification roller 71. Besides, the cleaning member 81 is supported rotatably and supported movably in the shaft direction of the electrification roller 71.
The case member 91 is formed of a not-electrically conductive resin into a box shape that extends long in the shaft direction of the electrification roller 71; and an opening portion 91a is formed through a side surface of the case member 91. An end of a second spring member 76 described later faces the opening portion 91a, the end of the second spring member 76 is pressurized to be in tight contact with an electricity supply terminal that is connected to a power supply of the apparatus main body, so that it becomes possible to apply a predetermined voltage to the electrification roller 71.
The drive mechanism portion 80 is disposed on one end side in the case member 91 and connected to a drum-side gear 39 that is disposed on one end side of the photoreceptor 38. When the photoreceptor 38 rotates, thanks to rotation drive force of the drum-side gear 39, the drive mechanism portion 80 rotates and drives the cleaning member 81 with a linear velocity difference with respect to the electrification roller 71 and reciprocates the cleaning member 81 in the shaft direction. According to this, the foreign matter such as the toner, the paper-sheet powder and the like adhering to the electrification roller 71 is removed.
As shown in
The pair of support members 92 are disposed on both end sides in the shaft direction of the electrification roller 71; support rotatably a rotation shaft 74 disposed in the electrification roller 71; and support a shaft member 83 of the cleaning member 81 rotatably and movably in the shaft direction. The first spring member 75 is disposed to an outer side of one support member 92 (the left support member 92 in
The first spring member 75 includes a coil spring; and butts an end portion of the shaft member 83 of the cleaning member 81 to pressurize the cleaning member 81 toward the drive mechanism portion 80.
As shown in
Accordingly, thanks to the pressurization force of the pair of second spring members 76, the electrification roller 71 is evenly pressurized to the surface of the photoreceptor 38; as the photoreceptor 38 rotates, the electrification roller 71 is driven to rotate and the cleaning member 81 touches the electrification roller 71. Here, a cover member 99 is disposed near the semicircular bearing portion 92a; details of this cover member 99 are described later.
Besides, the support member 92 is formed of a resin that has electrical conductivity; further, one end of one second spring members 76 is extended to the opening portion 91a (see
Next, a periphery of the cover member 99 is described by means of
As shown in
The drive shaft member 85 has: a shaft portion 86 that is supported rotatably by the case member 91; an input-side gear 87 that is formed around the shaft portion 86; and a worm 88 that is disposed on the same core shaft of and adjacently to the input-side gear 87. The input-side gear 87 meshes with an output-side gear 84 that is disposed on the shaft member 83 (see
The cam member 95 has: a shaft portion 96 that is supported rotatably by the case member 91; a worm wheel 97 that meshes with the worm 88 of the drive shaft member 85 and is formed about the shaft portion 96; and an eccentric cam 98 that is disposed on the same core shaft of and adjacently to the worm wheel 97.
As shown in
Besides, the outer circumferential edge of the eccentric cam 98 is so disposed as to face a side surface portion 84a of the output-side gear 84; and output-side gear 84 is pressurized to the eccentric cam 98 by the first spring member 75 (see
As described above, the shaft member 83 disposed between the output-side gear 84 and the cleaning member 81 slides in the shaft direction through the bearing hole 92b formed through the support member 92 as the output-side gear 84 moves in the shaft direction. Besides, when the output-side gear 84 is rotated by the input-side gear 87, the shaft member 83 of the output-side gear 84 rotates in the bearing hole 92b of the support member 92. Here, the input-side gear 87 meshes with the output-side gear 84, and meshes with the drum-side gear 39 that is disposed on the photoreceptor 38 and includes a spur gear or a helical gear.
In the electrification apparatus 40 that includes such drive mechanism portion 80, when the photoreceptor 38 (see
Accordingly, the surface of the photoreceptor 38 is electrified by the electrification roller 71; and the foreign matter adhering to the electrification roller 71 is removed by the rotation and shaft-direction slide of the cleaning member 81 with respect to the electrification roller 71.
As described above, the support member 92 supports rotatably and slidably the shaft member 83 of the cleaning member 81 in the bearing hole 92b; besides, supports rotatably the rotation shaft 74 of the electrification roller 71 in the bearing portion 92a. Because the bearing portion 92a is formed into the semicircle (see
The cover member 99 is described in detail by means of
As shown in
The hold portion 99b is disposed on a portion of the rotation shaft 74 that is close to the electrification roller 71; fitted on the entire circumference of the rotation shaft 74 to be held by the rotation shaft 74. The hold portion 99b is fitted on the rotation shaft 74, whereby the rotation shaft 74 has its outer circumferential surface covered by the hold portion 99b.
The circumferential-surface cover portion 99a has its one end held by the hold portion 99b; and is so formed as to extend toward a shaft end surface 74a of the rotation shaft 74. The shaft direction length of the circumferential-surface cover portion 99a is longer than the shaft direction length of the bearing portion 92a of the support member 92. Besides, the circumferential-surface cover portion 99a, as shown in
As shown in
A concave portion 99h is formed at a portion where an outer surface 99i of each overlap portion 99g and an outer surface 99i of the circumferential-surface cover portion 99a meet each other. This concave portion 99h makes it possible to collect foreign matter that moves toward the rotation shaft 74. Especially, in a case where the electrification roller 71 is disposed under the photoreceptor 38, the concave portion 99h is useful to collect the foreign matter that falls from the photoreceptor 38 toward the rotation shaft 74.
As shown in
Back to
Besides, the photoreceptor 38 is formed of a pipe made of a metal such as iron, aluminum and the like that has electrical conductivity; a photosensitive layer 38a formed of an organic material is applied to the surface of the metal pipe which the electrification roller 71 faces; and a non-application region 38b, on which the photosensitive layer 38a is not applied, is formed on a surface of an end portion of the metal pipe.
The rotation shaft 74 of the electrification roller 71 faces the non-application region 38b of the photoreceptor 38. The cover member 99 is disposed on the rotation shaft 74 and the rotation shaft 74 faces the non-application region 38b of the photoreceptor 38 via the cover member 99 that has the insulation characteristic. According to this, to electrify the photosensitive layer 38a of the photoreceptor 38, a voltage is applied to the electrification roller 71; however, even if this voltage is applied, the rotation shaft 74 of the electrification roller 71 and the non-application region 38b of the photoreceptor 38 are electrically insulated by the cover member 99, so that it is possible to prevent a defective image due to a voltage leak from the rotation shaft 74 to the photoreceptor 38.
According to the above embodiment, the electrification apparatus 40 includes: the electrification roller 71 that rotates touching the photoreceptor 38 to electrify the surface of the photoreceptor 38; the support member 92 that by means of the bearing portion 92a, supports rotatably the rotation shaft 74 disposed at the end portion in the shaft direction of the electrification roller 71; and the cover member 99 that is disposed on the rotation shaft 74 and covers the portion of the rotation shaft 74 that is near the bearing portion 92a.
According to this structure, even if the foreign matter such as the toner component, the paper-sheet powder and the like, which adheres to the surface of the photoreceptor 38, moves to the rotation shaft 74 of the electrification roller 71, the foreign matter is prevented by the cover member 99 from invading between the rotation shaft 74 and the bearing portion 92a. Accordingly, there is not a risk that an uneven slide occurs between the rotation shaft 74 and the bearing portion 92a; and the electrification roller 71 rotates stably, so that it is possible to keep the electrification performance.
Here, in the above embodiment, the structure is described, in which the bearing portion 92a is formed into the semicircle with the lower side cut away; however, the present invention is not limited to this: the bearing portion may be formed into a round hole in which the rotation shaft 74 fitted; and the cover member 99 may cover the rotation shaft 74 on both sides in the shaft direction of the bearing portion and the shaft end surface 74a of the rotation shaft 74. Also in this case, the same effects as in the above embodiment are obtained.
The present invention is applicable to an electrification apparatus that is used for image forming apparatuses such as a copy machine, a printer, a facsimile, a multi-function machine of them and the like and an image forming apparatus that includes the electrification apparatus, more particularly, applicable to an electrification apparatus that includes a support member which supports rotatably an electrification roller; and an image forming apparatus that includes the electrification apparatus.
Number | Date | Country | Kind |
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2010-252883 | Nov 2010 | JP | national |
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7460810 | Sampe et al. | Dec 2008 | B2 |
7515846 | Miyaji | Apr 2009 | B2 |
7734212 | Miyaji et al. | Jun 2010 | B2 |
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6-3924 | Jan 1994 | JP |
11-133767 | May 1999 | JP |
2007-155844 | Jun 2007 | JP |
2007-193031 | Aug 2007 | JP |
2007-241212 | Sep 2007 | JP |
Number | Date | Country | |
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20120121295 A1 | May 2012 | US |