FIELD
The present invention relates generally to an electronic plumbing fixture fitting with an electronic valve having a low closing force, such as an electronic faucet with an electronic valve having a low closing force.
BACKGROUND
Electronic plumbing fixture fittings, such as electronic faucets, are well known. Such electronic plumbing fixture fittings are used in residential and commercial applications, such as in kitchens, bathrooms, and various other locations.
SUMMARY
The present invention provides an electronic plumbing fixture fitting with an electronic valve having a low closing force.
In an exemplary embodiment, the electronic plumbing fixture fitting comprises a discharge outlet and an electronic valve. The discharge outlet is operable to deliver water. The electronic valve is operable to permit flow of water through the discharge outlet when the electronic valve is activated and to not permit flow of water through the discharge outlet when the electronic valve is deactivated. The electronic valve includes a valve inlet, a valve outlet, a shaft, a shaft sealing member, a piston, a piston sealing member, and a seat. The shaft is operable to attach to the piston. The shaft sealing member is operable to be received on the shaft. The shaft sealing member has an inner diameter and an outer diameter. When received on the shaft, the shaft sealing member is located upstream of the valve outlet. The piston is operable to interface with the seat. The piston includes a body and a nose. The piston sealing member is operable to be received on the nose of the piston. The piston sealing member has an inner diameter and an outer diameter. When received on the nose of the piston, the piston sealing member is located upstream of the valve outlet. The seat includes a body. The body includes a central opening extending therethrough. A ratio of the outer diameter of the piston sealing member to the inner diameter of the shaft sealing member is between approximately one and four tenths and three and nine tenths.
In an exemplary embodiment, the electronic plumbing fixture fitting comprises a discharge outlet and an electronic valve. The discharge outlet is operable to deliver water. The electronic valve is operable to permit flow of water through the discharge outlet when the electronic valve is activated and to not permit flow of water through the discharge outlet when the electronic valve is deactivated. The electronic valve includes a valve inlet, a valve outlet, a shaft, a shaft sealing member, a piston, a piston sealing member, and a seat. The shaft is operable to attach to the piston. The shaft sealing member is operable to be received on the shaft. The shaft sealing member has an inner diameter and an outer diameter. During operation of the electronic valve, the shaft sealing member is under pressure from a supply line. The piston is operable to interface with the seat. The piston includes a body and a nose. The piston sealing member is operable to be received on the nose of the piston. The piston sealing member has an inner diameter and an outer diameter. During operation of the electronic valve, the piston sealing member is under pressure from the supply line. The seat includes a body. The body includes a central opening extending therethrough. A ratio of the outer diameter of the piston sealing member to the inner diameter of the shaft sealing member is between approximately one and four tenths and three and nine tenths.
In an exemplary embodiment, the electronic plumbing fixture fitting comprises a discharge outlet and an electronic valve. The discharge outlet is operable to deliver water. The electronic valve is operable to permit flow of water through the discharge outlet when the electronic valve is activated and to not permit flow of water through the discharge outlet when the electronic valve is deactivated. The electronic valve includes a valve inlet, a valve outlet, a shaft, a shaft sealing member, a piston, a piston sealing member, and a seat. The shaft is operable to attach to one of the piston and the seat. The shaft sealing member is operable to be received on the shaft. The shaft sealing member has an inner diameter and an outer diameter. The piston is operable to interface with the seat. The piston includes a body and a nose. The piston sealing member is operable to be received on the nose of the piston. The piston sealing member has an inner diameter and an outer diameter. The seat includes a body. The body includes a central opening extending therethrough. With a supply line pressure of approximately sixty pounds per square inch, a force required to close the electronic valve is between approximately five tenths pounds and eleven pounds.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic illustration of an electronic plumbing fixture fitting according to an exemplary embodiment of the present invention;
FIG. 2 is a perspective view of an electronic faucet according to an exemplary embodiment of the present invention;
FIGS. 3a and 3b include views of an electronic mixing valve, including a hot water electronic valve, a cold water electronic valve, and a housing, according to an exemplary embodiment of the present invention—FIG. 3a is an exploded perspective view, and FIG. 3b is a central cross-sectional view;
FIGS. 4a-4f include views of the hot/cold water electronic valve of FIGS. 3a and 3b, including a piston and a seat, according to an exemplary embodiment of the present invention—FIG. 4a is a perspective view, FIG. 4b is an exploded perspective view, FIG. 4c is a front view, FIG. 4d is a top view, FIG. 4e is a bottom view, and FIG. 4f is a central cross-sectional view;
FIGS. 5a-5g include views of the housing of FIGS. 3a and 3b, according to an exemplary embodiment of the present invention—FIG. 5a is a perspective view, FIG. 5b is a front view, FIG. 5c is a left view, FIG. 5d is a right view, FIG. 5e is a top view, FIG. 5f is a bottom view, and FIG. 5g is a central cross-sectional view;
FIGS. 6a-6e include views of the piston of FIGS. 4a-4f, including a body and a nose, according to an exemplary embodiment of the present invention—FIG. 6a is a perspective view, FIG. 6b is a front view, FIG. 6c is a left view, FIG. 6d is a central cross-sectional view, and FIG. 6e is a detailed front view of the nose;
FIGS. 7a-7e include views of the seat of FIGS. 4a-4f, including a body and projections, according to an exemplary embodiment of the present invention—FIG. 7a is a perspective view, FIG. 7b is a front view, FIG. 7c is a top view, FIG. 7d is a central cross-sectional view, and FIG. 7e is a detailed central cross-sectional view of a portion of the body;
FIGS. 8a-8e include central cross-sectional views of the piston and the seat of FIGS. 6a-6e and 7a-7e during various phases of operation of the hot/cold water electronic valve of FIGS. 4a-4f incorporating the piston and the seat of FIGS. 6a-6e and 7a-7e-FIG. 8a shows a completely closed position, FIG. 8b shows a cracked open position, FIG. 8c shows an open position in which flow begins to increase, FIG. 8d shows a half open position, and FIG. 8e shows a completely open position;
FIGS. 9a-9d include views of another embodiment of a piston, including a body and a nose, according to another exemplary embodiment of the present invention—FIG. 9a is a perspective view, FIG. 9b is a front view, FIG. 9c is a left view, and FIG. 9d is a central cross-sectional view;
FIGS. 10a-10d include views of another embodiment of a seat, including a body and projections, according to another exemplary embodiment of the present invention—FIG. 10a is a perspective view, FIG. 10b is a front view, FIG. 10c is a top view, and FIG. 10d is a central cross-sectional view;
FIGS. 11a-11e include central cross-sectional views of the piston and the seat of FIGS. 9a-9d and 10a-10d during various phases of operation of the hot/cold water electronic valve of FIGS. 4a-4f incorporating the piston and the seat of FIGS. 9a-9d and 10a-10d-FIG. 11a shows a completely closed position, FIG. 11b shows a cracked open position, FIG. 11c shows an open position in which flow begins to increase, FIG. 11d shows a half open position, and FIG. 11e shows a completely open position; and
FIG. 12 includes data for the hot/cold water electronic valve of FIGS. 4a-4f incorporating the piston and the seat of FIGS. 6a-6e and 7a-7e, including piston sealing member data, shaft sealing member data, and closing force data.
DETAILED DESCRIPTION
The present invention provides an electronic plumbing fixture fitting. In an exemplary embodiment, the electronic plumbing fixture fitting is an electronic faucet. However, one of ordinary skill in the art will appreciate that the electronic plumbing fixture fitting could be an electronic showering system, an electronic showerhead, an electronic handheld shower, an electronic body spray, an electronic side spray, or any other electronic plumbing fixture fitting.
An exemplary embodiment of an electronic plumbing fixture fitting 10, such as an electronic faucet 12, is illustrated in FIG. 1. An exemplary embodiment of the electronic faucet 12 is illustrated in FIG. 2.
In the illustrated embodiment, as best shown in FIG. 2, the faucet 12 includes a hub 14, a spout 16, a flexible hose 18, a wand 20, and a handle 22. An upstream end of the hub 14 is connected to a mounting surface (such as a counter or sink). An upstream end of the spout 16 is connected to a downstream end of the hub 14. The spout 16 is operable to rotate relative to the hub 14. The flexible hose 18 extends through the hub 14 and the spout 16 and is operable to move within the hub 14 and the spout 16. An upstream end of the wand 20 is mounted in a downstream end of the spout 16 and is connected to a downstream end of the flexible hose 18. A downstream end of the wand 20 includes a discharge outlet 24 through which water is delivered from the faucet 12. The wand 20 is operable to be pulled away from the spout 16. The handle 22 covers a side opening in the hub 14 and is operable to be moved relative to the hub 14. Although the faucet 12 has been described as having a rotatable spout 16, a pull-out or pull-down wand 20, and a handle 22 mounted on the hub 14, one of ordinary skill in the art will appreciate that the spout 16 could be fixed relative to the hub 14, the faucet 12 may not include a wand 20, the handle 22 may be mounted on other locations on the faucet 12 or remote from the faucet 12, the faucet 12 could include more than one handle 22, the handle 22 may be any mechanical actuation device or user interface, and/or the faucet 12 may not include a handle 22.
Additionally, in the illustrated embodiment, as best shown in FIG. 1, the fitting 10 includes a hot water line 26, a cold water line 28, a mixed water line 30, and an electronic mixing valve 32. The electronic mixing valve 32 includes a hot water electronic valve 34 and a cold water electronic valve 36. An upstream end of the hot water line 26 connects to a hot water supply 38, and an upstream end of the cold water line 28 connects to a cold water supply 40. A downstream end of the hot water line 26 connects to the electronic mixing valve 32, and more specifically, the hot water electronic valve 34. A downstream end of the cold water line 28 connects to the electronic mixing valve 32 and, more specifically, the cold water electronic valve 36. An upstream end of the mixed water line 30 connects to the electronic mixing valve 32. A downstream end of the mixed water line 30 connects to the discharge outlet 24. In the illustrated embodiments, at least a portion of the mixed water line 30 is the flexible hose 18. As stated above, the downstream end of the flexible hose 18 connects to the upstream end of the wand 20. Although the faucet 12 has been described as including a hot water electronic valve 34 and a cold water electronic valve 36, one of ordinary skill in the art will appreciate that the faucet 12 could include one or more electronic valves and/or the faucet 12 could include one or more mechanical valves in series or in parallel with the electronic valve(s).
In an exemplary embodiment, the hot water electronic valve 34 and the cold water electronic valve 36 are proportional valves and, more specifically, stepper motor actuated valves. However, one of ordinary skill in the art will appreciate that, in some embodiments, the electronic valves could be any type of electronic valves.
Further, in the illustrated embodiments, as best shown in FIGS. 1 and 2, the fitting 10 includes an activation sensor 42, such as a toggle sensor 44 and a presence sensor 46 of the faucet 12.
In an exemplary embodiment, the toggle sensor 44 is a proximity sensor and, in particular, an infrared sensor. The toggle sensor 44 is also referred to as a latching sensor and a sustained-flow sensor. In the illustrated embodiment, the toggle sensor 44 is mounted on an apex of the spout 16. The toggle sensor 44 defines a toggle zone. In an exemplary embodiment, the toggle sensor 44 is operable to activate the hot water electronic valve 34 and the cold water electronic valve 36 when an object enters the toggle zone and to deactivate the hot water electronic valve 34 and the cold water electronic valve 36 when the object exits and reenters the toggle zone. As used herein, an “object” can be any portion of a user's body or any item used by the user to trigger the toggle sensor 44. In an exemplary embodiment, the toggle zone extends generally upwardly from the toggle sensor 44. Additionally, in an exemplary embodiment, the toggle zone has a generally cone-like shape.
In an exemplary embodiment, the presence sensor 46 is a proximity sensor, and, in particular, an infrared sensor. The presence sensor 46 is also referred to as a quick-strike sensor. In the illustrated embodiment, the presence sensor 46 is mounted on the upstream end of the spout 16. The presence sensor 46 defines a presence zone. In an exemplary embodiment, the presence sensor 46 is operable to activate the hot water electronic valve 34 and the cold water electronic valve 36 when an object enters the presence zone and to deactivate the hot water electronic valve 34 and the cold water electronic valve 36 when the object exits the presence zone. Again, as used herein, an “object” can be any portion of a user's body or any item used by the user to trigger the presence sensor 46. In an exemplary embodiment, the presence zone extends generally horizontally from the presence sensor 46. Additionally, in an exemplary embodiment, the presence zone has a generally cone-like shape.
As described above, the toggle sensor 44 and the presence sensor 46 are proximity sensors and, in particular, infrared sensors. Proximity sensors are sensors that detect the presence of an object without any physical contact. However, one of ordinary skill in the art will appreciate that the toggle sensor 44 and the presence sensor 46 could be any type of electronic sensors that can be triggered, including, but not limited to, other proximity sensors, touch sensors, and image sensors. Exemplary electronic sensors include, but are not limited to, electromagnetic radiation sensors (such as optical sensors and radar sensors), capacitance sensors, inductance sensors, piezo-electric sensors, and multi-pixel optical sensors (such as camera sensors). Moreover, the toggle sensor 44 and the presence sensor 46 may not be the same type of sensor. As further described above, the toggle sensor 44 is mounted on the apex of the spout 16 and the presence sensor 46 is mounted on the upstream end of the spout 16. However, one of ordinary skill in the art will appreciate that the toggle sensor 44 and the presence sensor 46 could be mounted in any location on the faucet 12 or in a location remote from the faucet 12. Furthermore, the toggle sensor 44 and the presence sensor 46 may be located in close proximity to each other or fairly remote from each other.
Similarly, as described above, the sensors are a toggle sensor 44 and a presence sensor 46. However, one of ordinary skill in the art will appreciate that the toggle sensor 44 and the presence sensor 46 could be any type of sensors that provide information useful in determining whether to activate or deactivate the hot water electronic valve 34 and the cold water electronic valve 36, including, but not limited to, flow sensors, pressure sensors, temperature sensors, and position sensors. Moreover, the toggle sensor 44 and the presence sensor 46 may be the same type of sensor.
Further, in the illustrated embodiment, as best shown in FIG. 1, the fitting 10 includes a parameter sensor 48. In an exemplary embodiment, the parameter sensor 48 is operable to detect movement of the handle 22 and to provide information to set at least one parameter of water flowing through the hot water electronic valve 34 and the cold water electronic valve 36 based on the movement of the handle 22. The parameter sensor 48 is operable to detect movement of the handle 22 either directly or indirectly. In an exemplary embodiment, based on the movement of the handle 22, the parameter sensor 48 provides information to set a temperature and/or a volume of water flowing through the hot water electronic valve 34 and the cold water electronic valve 36.
In the illustrated embodiments, the handle 22 operates as it would with a standard faucet. In other words, the handle 22 can be moved between various positions to indicate a desired temperature and volume of water discharged from the faucet 12.
More specifically, with regard to the temperature of water, the handle 22 can be rotated about a longitudinal axis of the side opening in the hub 14. At one extent of a range of rotation, the position of the handle 22 indicates all hot water (a full hot position). At the other extent of the range of rotation, the position of the handle 22 indicates all cold water (a full cold position). In between the extents of the range of rotation, the position of the handle 22 indicates a mix of hot and cold water (mixed temperature positions) with hotter temperature water as the position nears the full hot extent of the range of rotation and colder temperature water as the position nears the full cold extent of the range of rotation.
With regard to the volume of water, the handle 22 can be moved toward and away from the side opening in the hub 14. At one extent of a range of movement, the position of the handle 22 indicates no volume of water (a full closed position). At the other extent of the range of movement, the position of the handle 22 indicates full volume of water (a full open position). In between the extents of the range of movement, the position of the handle 22 indicates an intermediate volume of water (less than full open positions) with reduced volume water as the position nears the full closed extent of the range of movement and increased volume water as the position nears the full open extent of the range of movement.
Additionally, in the illustrated embodiment, as best shown in FIG. 2, the electronic faucet 12 includes a flow module 50, an electronics module 52, and a power module 54. The flow module 50 includes a number of inlets and outlets and a number of flow passages. These inlets/outlets and flow passages enable the easy management of the flow between the incoming supplies (i.e., the hot water supply 38 and the cold water supply 40) and the wand 20. In the illustrated embodiment, the hot water electronic valve 34 and the cold water electronic valve 36 are located inside the flow module 50. The electronics module 52 includes a number of electronic components. These components enable the activation and deactivation of the hot water electronic valve 34 and the cold water electronic valve 36. In the illustrated embodiment, the electronics module 52 is connected to the flow module 50. The power module 54 provides electrical power to electronic components of the faucet 12.
Further, in the illustrated embodiment, as best shown in FIG. 1, the fitting 10 includes an electronic control 56. The electronic control 56 receives information (such as signals) from the toggle sensor 44 and the presence sensor 46 to activate and deactivate the hot water electronic valve 34 and the cold water electronic valve 36. Moreover, the electronic control 56 receives information (such as signals) from the parameter sensor 48 to set parameters (such as the temperature and the volume) of water flowing through the hot water electronic valve 34 and the cold water electronic valve 36. In an exemplary embodiment, at least a portion of the electronic control 56 is located inside the electronics module 52. Although the fitting 10 has been described as having a separate electronic control 56, one of ordinary skill in the art will appreciate that the electronic control 56 could be incorporated into the toggle sensor 44, the presence sensor 46, and/or the parameter sensor 48.
In an exemplary embodiment, as best shown in FIGS. 3a-3b and 5a-5g, the electronic mixing valve 32 includes the hot water electronic valve 34, the cold water electronic valve 36, and a housing 58. The housing 58 includes a hot water inlet 60, a cold water inlet 62, a hot water electronic valve chamber 64, a cold water electronic valve chamber 66, a mixing chamber 68, and an outlet 70. The hot water electronic valve 34 is operable to be received in the hot water electronic valve chamber 64, and the cold water electronic valve 36 is operable to be received in the cold water electronic valve chamber 66.
In an exemplary embodiment, the hot water electronic valve 34 and the cold water electronic valve 36 are the same type of valve, i.e., a proportional valve and, more specifically, a stepper motor actuated valve. The following description of the electronic valve applies to both the hot water electronic valve 34 and the cold water electronic valve 36.
In an exemplary embodiment, as best shown in FIGS. 3a-5g, the hot/cold water electronic valve 34/36 includes a stepper motor 72, an upper housing 74, a lower housing 76h/76c, a piston 78, a seat 80, and various sealing members 82, such as O-rings. The motor 72 includes a shaft 84.
In an exemplary embodiment, as best shown in FIGS. 5a-5g, the lower housing 76h/76c of the hot/cold water electronic valve 34/36 is integral with the housing 58 of the electronic mixing valve 32. However, one of ordinary skill in the art will appreciate that the lower housing 76h/76c of the hot/cold water electronic valve 34/36 could be separate from the housing 58 of the electronic mixing valve 32.
In an exemplary embodiment, as best shown in FIGS. 6a-6e, the piston 78 includes a body 86 and a nose 88. In the illustrated embodiment, the body 86 is generally cylindrical shaped. More specifically, the body 86 is a hexagonal prism. The body 86 includes a recess 90 that is operable to receive a portion of the shaft 84. In the illustrated embodiment, the nose 88 includes a sealing member groove 92, a first conical portion 94, a cylindrical portion 96, and a second conical portion 98. The sealing member groove 92 is operable to receive the sealing member 82, such as an O-ring. Although the nose 88 of the piston 78 has been described as including specific portions, one of ordinary skill in the art will appreciate that the nose 88 of the piston 78 does not need to include each of these portions. For example, the nose 88 of the piston 78 may not include a second conical portion 98.
In an exemplary embodiment, as best shown in FIGS. 7a-7e, the seat 80 includes a body 100 and a plurality of projections 102 extending therefrom. In the illustrated embodiment, the body 100 is generally cylindrical shaped. In the illustrated embodiment, the seat 80 includes four projections 102 extending from the body 100. The projections 102 are operable to connect the seat 80 to the lower housing 76h/76c. The body 100 includes a central opening 104 extending therethrough. In the illustrated embodiment, the central opening 104 in the body 100 includes an inlet portion 106, a first cylindrical portion 108, a conical portion 110, a second cylindrical portion 112, and an outlet portion 114. The nose 88 of the piston 78 is operable to be received in and move in and out of the central opening 104 in the seat 80. Although the central opening 104 in the seat 80 has been described as including specific portions, one of ordinary skill in the art will appreciate that the central opening 104 in the seat 80 does not need to include each of these portions. For example, the central opening 104 in the seat 80 may not include a first cylindrical portion 112 and an outlet portion 114.
During operation of the hot/cold water electronic valve 34/36 including the piston 78 and the seat 80, as best shown in FIGS. 8a-8e, the hot/cold water electronic valve 34/36 moves from a completely closed position to a completely open position. In the completely closed position, no fluid flows through the hot/cold water electronic valve 34/36. In the completely open position, a maximum amount of fluid flows through the hot/cold water electronic valve 34/36. Between the completely closed position and the completely open position, an increasing amount of fluid flows through the hot/cold water electronic valve 34/36.
In the completely closed position, the sealing member 82 on the piston 78 is in sealing contact with the inlet portion 106 of the seat 80. Additionally, the first conical portion 94 and the cylindrical portion 96 of the piston 78 interface with the conical portion 110 and the second cylindrical portion 112 of the seat 80. As a result of the sealing contact between the sealing member 82 on the piston 78 and the inlet portion 106 of the seat 80, no fluid flows through the hot/cold water electronic valve 34/36.
As the piston 78 starts to move out of the seat 80, the sealing member 82 on the piston 78 loses sealing contact with the inlet portion 106 of the seat 80. Additionally, the first conical portion 94 and the cylindrical portion 96 of the piston 78 move away from the conical portion 110 and the second cylindrical portion 112 of the seat 80. As a result of the sealing member 82 on the piston 78 losing sealing contact with the inlet portion 106 of the seat 80, fluid starts to flow through the hot/cold water electronic valve 34/36.
As the piston 78 moves further out of the seat 80, the sealing member 82 on the piston 78 moves further away from the inlet portion 106 of the seat 80. Additionally, the first conical portion 94 and the cylindrical portion 96 of the piston 78 move further away from the conical portion 110 and the second cylindrical portion 112 of the seat 80. As a result, an increasing amount of fluid flows through the hot/cold water electronic valve 34/36.
In the completely open position, the sealing member 82 on the piston 78 is furthest away from the inlet portion 106 of the seat 80. Additionally, the first conical portion 94 and the cylindrical portion 96 of the piston 78 are furthest away from the conical portion 110 and the second cylindrical portion 112 of the seat 80. As a result, the maximum amount of fluid flows through the hot/cold water electronic valve 34/36.
Although the hot/cold water electronic valve 34/36 has been described with the sealing member 82 on the piston 78 interfacing with the inlet portion 106 of the seat 80, one of ordinary skill in the art will appreciate that the sealing member 82 could be on the seat 80 and interface with the nose 88 of the piston 78. Additionally, although the hot/cold water electronic valve 34/36 has been described as including a sealing member 82, such as an O-ring, in the sealing member groove 92 on the piston 78, one of ordinary skill in the art will appreciate that the sealing member 82 could be integrally formed with the piston 78 (or the seat 80 if the sealing member 82 is on the seat 80). Further, one of ordinary skill in the art will appreciate that the piston 78 (or the seat 80 if the sealing member 82 is on the seat 80) does not need to include a sealing member groove 92.
In another exemplary embodiment, as best shown in FIGS. 9a-9d, the piston 78′ includes a body 86′ and a nose 88′. In the illustrated embodiment, the body 86′ is generally cylindrical shaped. More specifically, the body 86′ is a hexagonal prism. The body 86′ includes a recess 90′ that is operable to receive a portion of the shaft 84. In the illustrated embodiment, the nose 88′ includes a sealing member groove 92′ and a dome-shaped portion 122. The sealing member groove 92′ is operable to receive the sealing member 82, such as an O-ring.
In another exemplary embodiment, as best shown in FIGS. 10a-10d, the seat 80′ includes a body 100′ and a plurality of projections 102′ extending therefrom. In the illustrated embodiment, the body 100′ is generally cylindrical shaped. In the illustrated embodiment, the seat 80′ includes four projections 102′ extending from the body 100′. The projections 102′ are operable to connect the seat 80′ to the lower housing 76h/76c. The body 100′ includes a central opening 104′ extending therethrough. In the illustrated embodiment, the central opening 104′ in the body 100′ includes an inlet portion 106′, a rounded portion 124, and an outlet portion 114′. The nose 88′ of the piston 78′ is operable to be received in and move in and out of the central opening 104′ in the seat 80′. Although the central opening 104′ in the seat 80′ has been described as including specific portions, one of ordinary skill in the art will appreciate that the central opening 104′ in the seat 80′ does not need to include each of these portions. For example, the central opening 104′ in the seat 80′ may not include an outlet portion 114′.
During operation of the hot/cold water electronic valve 34/36 including the piston 78′ and the seat 80′, as best shown in FIGS. 11a-11e, the hot/cold water electronic valve 34/36 moves from a completely closed position to a completely open position. In the completely closed position, no fluid flows through the hot/cold water electronic valve 34/36. In the completely open position, a maximum amount of fluid flows through the hot/cold water electronic valve 34/36. Between the completely closed position and the completely open position, an increasing amount of fluid flows through the hot/cold water electronic valve 34/36.
In the completely closed position, the sealing member 82 on the piston 78′ is in sealing contact with the inlet portion 106′ of the seat 80′. Additionally, the dome-shaped portion 122 of the piston 78′ interfaces with the rounded portion 124 of the seat 80′. As a result of the sealing contact between the sealing member 82 on the piston 78′ and the inlet portion 106′ of the seat 80′, no fluid flows through the hot/cold water electronic valve 34/36.
As the piston 78′ starts to move out of the seat 80′, the sealing member 82 on the piston 78′ loses sealing contact with the inlet portion 106′ of the seat 80′. Additionally, the dome-shaped portion 122 of the piston 78′ moves along the rounded portion 124 of the seat 80′. As a result of the sealing member 82 on the piston 78′ losing sealing contact with the inlet portion 106′ of the seat 80′, fluid starts to flow through the hot/cold water electronic valve 34/36.
As the piston 78′ moves further out of the seat 80′, the sealing member 82 on the piston 78′ moves further away from the inlet portion 106′ of the seat 80′. Additionally, the dome-shaped portion 122 of the piston 78′ moves further away from the rounded portion 124 of the seat 80′. As a result, an increasing amount of fluid flows through the hot/cold water electronic valve 34/36.
In the completely open position, the sealing member 82 on the piston 78′ is furthest away from the inlet portion 106′ of the seat 80′. Additionally, the dome-shaped portion 122 of the piston 78′ is furthest away from the rounded portion 124 of the seat 80′. As a result, the maximum amount of fluid flows through the hot/cold water electronic valve 34/36.
Although the hot/cold water electronic valve 34/36 has been described with the sealing member 82 on the piston 78′ interfacing with the inlet portion 106′ of the seat 80′, one of ordinary skill in the art will appreciate that the sealing member 82 could be on the seat 80′ and interface with the nose 88′ of the piston 78′. Additionally, although the hot/cold water electronic valve 34/36 has been described as including a sealing member 82, such as an O-ring, in the sealing member groove 92′ on the piston 78′, one of ordinary skill in the art will appreciate that the sealing member 82 could be integrally formed with the piston 78′ (or the seat 80′ if the sealing member 82 is on the seat 80′). Further, one of ordinary skill in the art will appreciate that the piston 78′ (or the seat 80′ if the sealing member 82 is on the seat 80′) does not need to include a sealing member groove 92′.
Although the electronic plumbing fixture fitting 10 has been described as including an electronic mixing valve 32 and the electronic mixing valve 32 has been described as including a hot water electronic valve 34 and a cold water electronic valve 36, one of ordinary skill in the art will appreciate that the electronic valve could be used as a shutoff valve in addition to or in place of the mixing valve. Additionally, when the electronic valve is used as a shutoff valve, the seat 80/80′ could be integrated into the valve housing.
As stated above, during operation of the hot/cold water electronic valve 34/36 including the piston 78 and the seat 80, the hot/cold water electronic valve 34/36 moves between a completely closed position and a completely open position. In the completely closed position, the sealing member 82 on the piston 78 is in sealing contact with the inlet portion 106 of the seat 80. In order to move the hot/cold water electronic valve 34/36 to an open position, the shaft 84 moves the piston 78 out of the seat 80. A lower portion of the shaft 84 and an upper portion of the piston 78 are in a pressurized fluid chamber 176 (see FIG. 4f). The pressure in the fluid chamber 176 affects an amount of force needed to move the shaft 84 and, in turn, the piston 78. A lower amount of force to move the shaft 84 and the piston 78 is desired because it requires a lower amount of power.
As also stated above, in an exemplary embodiment, the sealing member groove 92 is operable to receive the piston sealing member, specifically referenced as 82a (see FIG. 4f), such as an O-ring. In an exemplary embodiment, the shaft 84 is operable to receive a shaft sealing member, specifically referenced as 82b (see FIG. 4f), such as an O-ring. In an exemplary embodiment, the upper housing 74 is operable to receive an upper housing sealing member, specifically referenced as 82c (see FIG. 4f), such as an O-ring. In an exemplary embodiment, the seat 80 is operable to receive a seat sealing member, specifically referenced as 82d (see FIG. 4f), such as an O-ring. The pressurized fluid chamber 176 is created by the piston sealing member 82a, the shaft sealing member 82b, the upper housing sealing member 82c, and the seat sealing member 82d.
The piston sealing member 82a has an inner diameter. The inner diameter of the piston sealing member 82a for various standard size O-rings is provided in column P2 of FIG. 12. The piston sealing member 82a has an outer diameter. The outer diameter of the piston sealing member 82a for various standard size O-rings is provided in column P1 of FIG. 12. The piston sealing member 82a has a cross-section that is equal to one-half the difference between the outer diameter and the inner diameter (½ (OD−ID)). The cross-section of the piston sealing member 82a for various standard size O-rings is provided in column P3 of FIG. 12. The piston sealing member 82a has a seal area that is equal to pi times one-half the outer diameter squared (pi * ((½ OD) squared)). The seal area of the piston sealing member 82a for various standard size O-rings is provided in column P4 of FIG. 12.
The shaft sealing member 82b has an inner diameter. The inner diameter of the shaft sealing member 82b is provided in column S2 of FIG. 12. The shaft sealing member 82b has an outer diameter. The outer diameter of the shaft sealing member 82b is provided in column Si of FIG. 12. The shaft sealing member 82b has a cross-section that is equal to one-half the difference between the outer diameter and the inner diameter (½ (OD−ID)). The cross-section of the shaft sealing member 82b is provided in column S3 of FIG. 12. The shaft sealing member 82b has a seal area that is equal to pi times one-half the inner diameter squared (pi*((½ ID) squared)). The seal area of the shaft sealing member 82b is provided in column S4 of FIG. 12.
The hot/cold water electronic valve 34/36 has a force to close at a specified line pressure that is equal to the line pressure times the difference between the seal area of the piston sealing member 82a and the seal area of the shaft sealing member 82b (line pressure * (piston seal area—shaft seal area)). The force to close at a line pressure of one-hundred fifty pounds per square inch (150 psi) for various standard size O-rings is provided in column F 1 of FIG. 12. The force to close at a line pressure of sixty pounds per square inch (60 psi) for various standard size O-rings is provided in column F2 of FIG. 12.
The hot/cold water electronic valve 34/36 has a ratio of the seal area of the piston sealing member 82a to the seal area of the shaft sealing member 82b. The ratio of the seal area of the piston sealing member 82a to the seal area of the shaft sealing member 82b for various standard size O-rings is provided in column R1 of FIG. 12. The hot/cold water electronic valve 34/36 has a ratio of the outer diameter of the piston sealing member 82a to the inner diameter of the shaft sealing member 82b. The ratio of the outer diameter of the piston sealing member 82a to the inner diameter of the shaft sealing member 82b for various standard size O-rings is provided in column R2 of FIG. 12. The hot/cold water electronic valve 34/36 has a ratio of the outer diameter of the piston sealing member 82a to the outer diameter of the shaft sealing member 82b. The ratio of the outer diameter of the piston sealing member 82a to the outer diameter of the shaft sealing member 82b for various standard size O-rings is provided in column R3 of FIG. 12.
In an exemplary embodiment, the piston sealing member 82a and the shaft sealing member 82b are upstream of the outlet 70 of the hot/cold water electronic valve 34/36. In an exemplary embodiment, the piston sealing member 82a and the shaft sealing member 82b are under pressure from a supply line, such as hot water line 26 or cold water line 28.
In an exemplary embodiment, as best shown in column F2 of FIG. 12, with a supply line pressure of approximately sixty pounds per square inch (60 psi), a force required to close the hot/cold water electronic valve 34/36 is between approximately five tenths pounds and eleven pounds (0.5 lbs.-11 lbs.). In an exemplary embodiment, as best shown in column F2 of FIG. 12, with a supply line pressure of approximately sixty pounds per square inch (60 psi), a force required to close the hot/cold water electronic valve 34/36 is between approximately nine tenths pounds and six pounds (0.9 lbs.-6 lbs.). In an exemplary embodiment, as best shown in column F2 of FIG. 12, with a supply line pressure of approximately sixty pounds per square inch (60 psi), a force required to close the hot/cold water electronic valve 34/36 is between approximately nine tenths pounds and two and one-half pounds (0.9 lbs.-2.5 lbs.). In an exemplary embodiment, as best shown in column F2 of FIG. 12, with a supply line pressure of approximately sixty pounds per square inch (60 psi), a force required to close the hot/cold water electronic valve 34/36 is approximately one and forty-seven hundredths pounds (1.47 lbs.).
In an exemplary embodiment, as best shown in column P1 of FIG. 12, the outer diameter of the piston sealing member 82a is between approximately fifteen hundredths inches and fifty-five hundredths inches (0.15 in.-0.55 in.). In an exemplary embodiment, as best shown in column P1 of FIG. 12, the outer diameter of the piston sealing member 82a is between approximately two tenths inches and four tenths inches (0.2 in.-0.4 in.). In an exemplary embodiment, as best shown in column P1 of FIG. 12, the outer diameter of the piston sealing member 82a is between approximately two tenths inches and twenty-five hundredths inches (0.2 in.-0.25 in.). In an exemplary embodiment, as best shown in column P1 of FIG. 12, the outer diameter of the piston sealing member 82a is approximately seven thirty-seconds inches (0.21875 in.).
In an exemplary embodiment, as best shown in columns P1 and S2 of FIG. 12, the outer diameter of the piston sealing member 82a is approximately equal to the inner diameter of the shaft sealing member 82b. In an exemplary embodiment, as best shown in columns P1 and S2 of FIG. 12, the outer diameter of the piston sealing member 82a is slightly greater than the inner diameter of the shaft sealing member 82b. In an exemplary embodiment, as best shown in columns P1 and S2 of FIG. 12, the outer diameter of the piston sealing member 82a is greater than the inner diameter of the shaft sealing member 82b. In an exemplary embodiment, as best shown in columns P1 and S2 of FIG. 12, the outer diameter of the piston sealing member 82a is approximately two times the inner diameter of the shaft sealing member 82b.
In an exemplary embodiment, as best shown in column R2 of FIG. 12, a ratio of the outer diameter of the piston sealing member 82a to the inner diameter of the shaft sealing member 82b is between approximately one and four tenths and three and nine tenths (1.4-3.9). In an exemplary embodiment, as best shown in column R2 of FIG. 12, a ratio of the outer diameter of the piston sealing member 82a to the outer diameter of the shaft sealing member 82b is between approximately one and one half and three (1.5-3.0). In an exemplary embodiment, as best shown in column R2 of FIG. 12, a ratio of the outer diameter of the piston sealing member 82a to the inner diameter of the shaft sealing member 82b is between approximately one and one half and two (1.5-2.0). In an exemplary embodiment, as best shown in column R2 of FIG. 12, a ratio of the outer diameter of the piston sealing member 82a to the inner diameter of the shaft sealing member 82b is approximately one and seven tenths (1.7).
In an exemplary embodiment, as best shown in column R3 of FIG. 12, a ratio of the outer diameter of the piston sealing member 82a to the outer diameter of the shaft sealing member 82b is between approximately six tenths and one and nine tenths (0.6-1.9). In an exemplary embodiment, as best shown in column R3 of FIG. 12, a ratio of the outer diameter of the piston sealing member 82a to the outer diameter of the shaft sealing member 82b is between approximately seven tenths and one and six tenths (0.7-1.6). In an exemplary embodiment, as best shown in column R3 of FIG. 12, a ratio of the outer diameter of the piston sealing member 82a to the outer diameter of the shaft sealing member 82b is between approximately seven tenths and one (0.7-1.0). In an exemplary embodiment, as best shown in column R3 of FIG. 12, a ratio of the outer diameter of the piston sealing member 82a to the outer diameter of the shaft sealing member 82b is approximately eight-one hundredths (0.81).
In an exemplary embodiment, as best shown in column R1 of FIG. 12, a ratio of the seal area of the piston sealing member 82a to the seal area of the shaft sealing member 82b is between approximately two and sixteen (2.0-16.0). In an exemplary embodiment, as best shown in column R1 of FIG. 12, a ratio of the seal area of the piston sealing member 82a to the seal area of the shaft sealing member 82b is between approximately two and four tenths and nine (2.4-9). In an exemplary embodiment, as best shown in column R1 of FIG. 12, a ratio of the seal area of the piston sealing member 82a to the seal area of the shaft sealing member 82b is between approximately two and four tenths and four (2.4-4). In an exemplary embodiment, as best shown in column R1 of FIG. 12, a ratio of the seal area of the piston sealing member 82a to the seal area of the shaft sealing member 82b is approximately two and eighty-eight hundredths (2.88).
Although the hot/cold water electronic valve 34/36 has been described with the shaft 84 attached to the piston 78 and the shaft 84 moving the piston 78 relative to the seat 80, one of ordinary skill in the art will appreciate that the shaft 84 could be attached to the seat 80 and move the seat 80 relative to the piston 78.
One of ordinary skill in the art will now appreciate that the present invention provides an electronic plumbing fixture fitting with an electronic valve having a low closing force, such as an electronic faucet with an electronic valve having a low closing force. Although the present invention has been shown and described with reference to particular embodiments, equivalent alterations and modifications will occur to those skilled in the art upon reading and understanding this specification. The present invention includes all such equivalent alterations and modifications and is limited only by the scope of the following claims in light of their full scope of equivalents.
Patent Application
20160208946
