Flush valve and flapper, and method of ensuring a good seal between a valve seal and a valve seat

Information

  • Patent Grant
  • 6401268
  • Patent Number
    6,401,268
  • Date Filed
    Friday, January 5, 2001
    24 years ago
  • Date Issued
    Tuesday, June 11, 2002
    22 years ago
  • Inventors
  • Examiners
    • Phillips; Charles E.
    Agents
    • Cohn; Howard M.
Abstract
A flapper for a flush valve includes a relatively rigid backing plate and a relatively flexible valve seal. The backing plate includes structure for preventing the seal from being urged into sealing engagement with the backing plate, thereby preventing an air-filled cavity from forming between the seal and the lower surface of the backing plate. The preventing structure may include at least one pair of oppositely spaced ridges extending a first predetermined distance from the lower surface of the backing plate and forming a channel therebetween. The preventing structure may alternately include at least one radially extending channel formed in the backing plate and having a predetermined depth.
Description




TECHNICAL FIELD OF THE INVENTION




The present invention relates to flapper-type flush valve for toilets, particularly for tank-style, gravity flow toilets and, more particularly, to the effective operation of such flush valves.




BACKGROUND OF THE INVENTION




A typical tank-style, gravity flow toilet comprises a tank and a bowl. The tank stores a quantity of water for flushing the toilet. A flush valve is disposed in the tank. A typical flush valve is a “flapper-type” flush valve, including a rigid backing plate and a flexible valve disposed beneath the backing plate. The valve seal sits atop a discharge pipe in the tank and, when the flush valve is operated, allows the quantity of water stored in the tank to be delivered by gravity flow to the toilet bowl for flushing the toilet.




U.S. Pat. No. 4,841,579, incorporated in its entirety by reference herein, discloses a flapper-type flush valve for toilets. Attention is directed to

FIGS. 6-8

therein which illustrate a flush valve comprising a flat, circular, rigid backing plate (


50


) with a central post portion (


53


) extending centrally from a bottom surface thereof and a float portion (


51


) on the top surface thereof. A conical guide portion (


52


) extends from the post portion (


53


). The central post portion (


53


) has a peripheral groove (


54


) to receive an inner circular edge (


54




a


) of a flat, resilient, disc-like valve seal (


55


). The valve seal (


55


) is parallel to and spaced slightly apart from the bottom surface of the backing plate (


50


). When the valve is closed, the valve seal is forced against the valve seat which is the top end of the discharge pipe. The slight spacing of the inner edge valve seal from the backing plate enables the valve seal to flex, thereby effecting a good seal on the valve seat. However, this flexing (distortion), and resulting non-planarity of the valve seal also results in a cavity (region) being formed between the valve seal and the backing plate since the outer peripheral portion of the valve seal is forced against the planar bottom surface of the backing plate while the inner edge of the valve seal is maintained in spaced relationship from the bottom surface of the backing plate. As disclosed in this patent, this spacing of the valve seal from the backing plate, and resulting cavity (region) formed therebetween “appears somehow to lead to leakage of the valve” (column 4, lines 47-49). It is therefore proposed in this patent to provide one or more vent ports (


62


) in the backing plate so as to allow air which is trapped in the region (cavity) between the valve seal and the backing plate to escape, thereby permitting equalization of fluid pressures in the tank and in this region. And further, that “for reasons that are not fully understood, this prevents the valve from leaking as a consequence of valve seal distortion.” (column 4, lines 50-57).




SUMMARY OF THE INVENTION




An object of the invention is to provide an improved flapper-type flush valve for toilets, particularly for tank-style, gravity flow toilets.




Another object of the invention is to ensure effective operation of flapper-type flush valves, particularly ensuring a good seal between the valve seal and the valve seat, and more particularly preventing the valve from leaking as a consequence of valve seal distortion.




Applicant proposes that the aforementioned leakage problem discussed in U.S. Pat. No. 4,841,579 arises from the fact that air trapped in a cavity which is formed between the valve seal and the backing plate provides sufficient buoyancy to float the flush valve flapper out of intimate sealing engagement with the flush valve seat. Accordingly, an aspect of the invention is to provide structure for preventing the formation of a cavity between a flush valve backing plate and a flush valve seal. By preventing the formation of the cavity, it is therefore not necessary to vent the cavity, as proposed in the aforementioned U.S. Pat. No. 4,841,579.




According to the invention, at least one channel is formed in a backing plate of a flush valve, on a surface facing the flexible valve seal. The at least one channel preferably extends radially to an outer edge of the backing plate, preferably in a “forward” direction which is opposite a direction of arms extending “rearwardly” from the backing plate for attachment of the flush valve flapper to a standpipe.




According to a feature of the invention, the channels have a depth, and the valve seal is space a distance from the backing plate. The channel depth is one-half of the distance that the valve seal is spaced from the backing plate.




In an embodiment of the invention, the channels may be formed by pairs of ridges, on the surface of the backing plate, wherein each pair of ridges forms a channel, and one of a plurality of channels extends in the “forward” direction.




In an alternate embodiment of the invention, the channels are a plurality of wedge shaped channels extending into the surface of the backing plate, and one of a plurality of channels extends in the “forward” direction.




Other aspects, features and advantages of the invention will become apparent in light of the following description thereof.




BRIEF DESCRIPTION OF THE DRAWINGS




Reference will be made in detail to preferred embodiments of the invention, examples of which may be illustrated in the accompanying drawing figures. The figures are intended to be illustrative, not limiting. Although the invention is generally described in the context of these preferred embodiments, it should be understood that it is not intended to limit the spirit and scope of the invention to these particular embodiments.




Selected parts of the drawings hereinafter described may be shown out of scale for the sake of illustrative clarity. Moreover, cross-sectional views, if any, that are included herein may be focused on and limited to a view along the line of the cross-section and omit background structure that would otherwise be shown in a true cross-sectional view, again, for the sake of illustrative clarity.




Generally, in the following drawings, like reference numerals, that are either unprimed, primed or double primed, may designate like or corresponding parts throughout the several Figures.











The structure, operation, and advantages of the present preferred embodiment of the invention will become further apparent upon consideration of the following description taken in conjunction with the accompanying figures, wherein:





FIG. 1

is a partial side elevation of a stand pipe assembly including a flush valve connected thereto and seated on a flush valve seat, according to the prior art;





FIG. 1A

is a top plan view of the flush valve seat of

FIG. 1

, according to the prior art;





FIG. 1B

is a side view the flush valve flapper of

FIG. 1

disconnected from the stand pipe assembly, according to the prior art;





FIG. 1C

is a top plan view of the flush valve flapper of

FIG. 1B

, according to the prior art;





FIG. 1D

is a partial vertical section of a portion the flush valve flapper of

FIG. 1B

, according to the prior art;





FIG. 2

is a view of the portion of the flush valve flapper of

FIG. 1D

seated on the flush valve seat of

FIG. 1A

, according to the prior art;





FIG. 3

is a partial perspective view of a flush valve flapper showing the valve seal removed and showing a float-portion backing plate including a plurality of pairs of ridges depending therefrom, according to the invention;





FIG. 4

is a bottom plan view of the flush valve flapper of

FIG. 3

, taken substantially along the line


4





4


of

FIG. 5

, according to the invention;





FIG. 5

is a vertical section of the portion of the flush valve flapper shown in

FIG. 3

, showing the valve seal attached the float portion thereof, according to the invention;





FIG. 6

is a view of the flush valve flapper of

FIG. 5

seated on a flush valve seat, according to the invention;





FIG. 7

is a partial perspective view of flush valve flapper according to a preferred embodiment of the invention, showing the valve seal removed and showing a float-portion backing plate including a plurality channels formed therein, according to the invention;





FIG. 8

is a bottom plan view of the flush valve flapper of

FIG. 7

, taken substantially along the line


8





8


of

FIG. 9

, according to the invention;





FIG. 9

is a vertical section of the portion of the flush valve flapper shown in

FIG. 7

, showing the valve seal attached the float portion thereof, according to the invention;





FIG. 10

is a view of the flush valve flapper of

FIG. 9

seated on a flush valve seat, according to the invention.











DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

illustrates a prior art construction of flush valve flapper


10


connected in a conventional manner to a standpipe assembly


11


in a toilet tank


13


.

FIGS. 1A

,


1


B,


1


C,


1


D and


2


are more detailed views of various elements shown in FIG.


1


.




As best viewed in

FIGS. 1 and 1A

, the standpipe assembly


11


includes an upright standpipe portion


11




a


, and also includes a depending drainpipe portion


11




b


, having an upper end


11




c


and a lower end


11




d


. The drainpipe portion


11




b


has a conventional flush valve seat


12


at the upper end


11




c


thereof and an externally threaded portion


12




a


at the lower end


11




d


thereof. Preferably, flush valve flapper


10


is suitably removably attached to the stand pipe portion


11




a


for pivotal movement into and out of sealing engagement with the valve seat


12


. The stand pipe assembly


11


is suitably mounted in a water tank


13


that includes a base portion


13




a


and an upright wall portion


13




b


, for receiving and containing water


13




c


. To that end, the water tank


13


has an outlet aperture


13




d


formed in the base portion


13




a


thereof, into which the lower end


11




d


of the drainpipe portion


11




b


is inserted and secured in place to the water tank


13


by means of an internally threaded nut


13




e


that is threadably connected to the externally threaded portion


12




a


of the drain pipe portion


11




b


so as to urge a waterproof gasket


13




f


mounted thereabout into sealing engagement with the water tank base portion


13




a.






As best viewed in

FIGS. 1B and 1C

, the flush valve flapper


10


generally includes a centrally located, domed, circularly shaped, float portion


14


, having a backing plate


16


that radially extends outwardly therefrom. The backing plate


16


has an outer, or tank-water, side


18


and an inner side


20


. In addition, the flapper


10


includes a pair of elongate, oppositely spaced, arm portions


21




a


and


21




b


, extending in a given direction, as shown by the arrow


21




c


, substantially parallel, to one another from the outer, or tank water, side


18


of the backing plate


16


. The arm portions,


21




a


and


21




b


, respectively include a conventional slot


21




d


formed therein, for removable attachment of the flush valve flapper


10


(

FIG. 1

) to the standpipe portion


11




a.






As best viewed in

FIGS. 1B and 1C

, the flapper


10


includes a centrally located, substantially conically shaped, seat guide portion


22


. The conically shaped portion


22


depends from the float portion


14


and has a lower end


24


.




As best viewed in

FIG. 1D

, the flush valve flapper


10


includes a circumferentially extending groove


26


, which is formed in the float portion


14


, a selected distance “d” beneath the backing plate


16


. Further, the flapper


10


includes a removably mounted, flexible, disc-shaped valve seal


28


having an inner side


30


and an outer, or drainpipe, side


32


. The valve seal


28


has an inner circularly extending edge


32




a


that defines a central aperture


33


thereof and has an outer circularly extending edge


33




a


. The valve seal


28


is sufficiently flexible to permit coaxially inserting the lower end


24


of the conically shaped guide portion


22


into the valve seal aperture


33


, moving the valve seal


28


upwardly around the guide portion


22


and inserting the inner edge


32




a


of the valve seal


28


into the groove


26


. As thus constructed and arranged, the disc-shaped valve seal


28


is connected to the float portion


14


so as to radially extend outwardly therefrom.




Referring to

FIG. 2

, when the flapper


10


is seated on the flush valve seat


12


, the outer, drainpipe, side


32


of the valve seal


28


is peripherally urged into sealing engagement with the flush valve seat


12


for closing off the flow of water


13




c


(

FIG. 1

) from the water tank


13


. In addition, the inner, water tank, side


30


(

FIG. 2

) of the disc-shaped valve seal


28


is peripherally urged into sealing engagement with the inner side


20


of the backing plate


16


and forms therewith an annularly-extending cavity


37


.




A more detailed description of the prior art subject matter discussed hereinabove with reference to

FIGS. 1

,


1


A,


1


B,


1


C,


1


D and


2


may be found in the aforementioned U.S. Pat. No. 4,841,579. As discussed in that patent, “for reasons that are not fully understood”, but which are attributable to the existence of the cavity


37


, leakage “eventually” occurs between the valve seat


12


and the valve seal


28


. And, providing one or more vent ports


38


in the backing plate


16


to equalize the tank water pressure gradient across the backing plate


10


purportedly cures such tendency for leakage.




Notwithstanding the proposals of U.S. Pat. No. 4,841,579, Applicant believes that the valve leakage is more properly attributable to air which is trapped in the cavity


37


(see

FIG. 2

) providing sufficient buoyancy to the flush valve flapper


10


to gradually lift the disc-shaped valve seal


28


(see

FIG. 1 and 1A

) out of intimate sealing engagement with the flush valve seat


12


. Moreover, Applicant notes that the prior art vent ports


38


(see

FIGS. 1D and 2

) do not “prevent” the formation of the cavity


37


, since they extend through the backing plate


16


from the outer, water tank, side


18


thereof to the inner side


20


thereof. Thus, when the water tank


13


is flushed, the vent ports


38


allow the tank water pressure gradient across the backing plate


16


to be equalized after the flapper


10


is seated on the valve seat


12


, and when the backing plate


16


is partially immersed in the water


13




c


(

FIG. 1

) flowing into the water tank


13


. Moreover, it is noted that, if the flow of water


13




c


into the water tank


13


is sufficiently rapid, the vent ports


38


may well not allow water to flow therethrough quickly enough to prevent the buoyancy of the flush valve flapper


10


from raising the valve seal


28


out of sealing engagement with the flush valve seat


12


.




To remedy this potential problem, Applicant has provided an improvement in the prior art flush valve flapper


10


, including structure for preventing the disc-shaped valve seal


28


from being urged into sealing engagement with the backing plate


16


when the valve seal


28


is seated on the flush valve seat


12


and the backing plate


16


is urged downward by water pressure, thereby preventing the formation of the cavity


37


.




Providing Ridges On The Backing Plate





FIGS. 3-6

illustrate an embodiment of a flush valve flapper


40


which is similar to the prior art flush valve flapper


10


of FIG.


1


. However, unlike the backing plate


16


of the prior art, there are no apertures


38


formed therein. Rather, the flush valve flapper


40


(

FIGS. 3-6

) includes a generally circular, substantially rigid backing plate


42


that has at least one and preferably a plurality of pairs


43


of elongate, radially extending, ridges,


44




a


and


44




b


. Each of the ridges of a given pair


43


of ridges is laterally spaced apart from the other ridge, and generally parallel thereto. And, each of the ridges,


44




a


and


44




b


, extends (depends) a distance (has a height) “d


1


” from the inner side (surface)


46


of the backing plate


42


toward an inner side (surface)


30


′ of the flexible valve seal


28


′, thereby forming with the inner side


46


of the backing plate


42


an elongate channel


48


that radially extends between the backing plate outer edge


49


and the seat guide portion


22


′.




As in the prior art, the flush valve flapper


40


includes a pair of arms,


21




a


′ and


21




b


′, extending in a given direction


21




c


from the outer side (surface)


42


of the backing plate


42


. For the purpose of this disclosure the “given” direction


21




c


is the direction that extends “rearward” or “rearwardly” of the float portion


14


′, and a direction that extends substantially (approximately) 180 degrees opposite thereto, as shown by the arrow


49




a


, is the direction that extends “forward” or “forwardly” of the float portion


14


′. Moreover, the opposite directions that respectively extend opposite to one another and substantially (approximately) at right angles to the both the rearward and forward directions,


21




c


′ and


49




a


, as shown by the arrows,


49




b


and


49




c


, are each directions that extend opposite to one another and “laterally” from the float portion


14


′.




If there is only one channel


48


provided on the backing plate, it is preferred that the one channel is disposed so as to extend in the forward direction


49




a


. If there are a plurality of channels


48


provided on the backing plate, it is preferred that one of the channels


48


extends in the forward direction


49




a


, another of the channels


48


extends in the lateral direction


49




b


and yet another of the channels


48


extends in the lateral direction


49




c


. The channels preferably extend to an outer edge


45


of the backing plate


42


.




The valve seal


28


′ is offset from the backing plate


42


by a distance “d′”. Preferably, the distance d


1


(the height of the ridges) is substantially (approximately) equal to one-half of the distance d′ between the backing plate


42


and the valve seal


28


′. Moreover, it has been experimentally determined to be preferable to provide three channels


48


, each having a width “w”, as measured between the adjacent ridges,


44




a


and


44




b


, thereof, of not less than substantially (approximately) one (1) millimeter. As thus constructed and arranged, when the flush valve flapper


40


is seated on the flush valve seat


12


′, the outer side


32


′ of the disc-shaped valve seal


28


′ is still peripherally urged into sealing engagement with the flush valve seat


12


′, but the inner side


30


′ of the disc shaped valve seal


28


′ is prevented from sealingly engaging the inner side


46


of the backing plate


42


and, therefore, does not form a cavity


37


(see

FIG. 2

) therebetween. Rather, the seated seal


28


′ (

FIG. 6

) and the backing plate


42


are spaced apart from one another by the radially extending elongate ridges,


44




a


and


44




b


, forming the respective channels


48


. And the channels


48


provide respective passageways for the flow of water


13




c


between the seal


28


′ and backing plate


42


. In this embodiment of the invention, the preferred channel width w has been found to be more than sufficient to permit all of the water flow that my be needed beneath the inner surface


46


of the backing plate


42


, to avoid even a possibility of the float portion


16


′ providing sufficient buoyancy to the flush valve flapper


40


to raise the flush valve seal


28


′ out of sealing engagement with the flush valve seat


12


′ before the float portion


16


′ is completely submerged in tank water


13




c


(FIG.


1


).




In summary, the backing plate


42


has a surface


46


facing a surface


30


′ of the valve seal


28


′. The valve seal is spaced a distance d′ from the backing plate. Ridges


44




a


and


44




b


are disposed on the surface


46


of the backing plate


42


, and preferably extend radially from an inner (e.g., central) position on the backing plate to the periphery (an outer edge


45


) thereof. The ridges


44




a


and


44




b


are preferably arranged in pairs, and a pair of ridges forms a channel


48


. The ridges have a height d


1


, which is preferably one half the distance d′ (d


1


=d′/2). The two ridges of a pair of ridges are preferably parallel with one another and are preferably spaced at least one millimeter apart from one another. Preferably, at least one pair of ridges is disposed to form a channel in the forward direction


49




a


of the backing plate. Subsequent two pairs of ridges are preferably disposed in the lateral directions


49




b


and


49




c


. The ridges substantially prevent the formation of a cavity trapping air and causing buoyancy between the valve seal and the backing plate, thereby obviating the need for vents (


38


) through the backing plate and improving the overall effectiveness of the flush valve.




It is within the scope of the invention that the ridges


44




a


,


44




b


are provided on the surface


30


′ of the valve seal


28


′ rather than on the surface


46


of the backing plate


42


.




It is within the scope of the invention that the ridges


44




a


,


44




b


are not arranged in pairs, and that selected ones of the ridges are not continuous from the inner portion of the backing plate to the periphery thereof.




It is within the scope of the invention that a plurality of raised “dots”, rather than ridges, are provided on the surface


46


of the backing plate


42


, or alternatively on the surface


30


′ of the valve seal


28


′.




Furthermore, as set forth in the following description of an alternate embodiment of the invention, rather than ridges, grooves or channels can be formed in the seal-facing surface of the backing plate (alternatively, in the backing plate facing surface of the valve seal) to prevent cavity formation.




Alternate Embodiment





FIGS. 7-10

illustrate another embodiment of the invention—a flush valve flapper


50


, which is also similar to the prior art flush valve flapper


10


(FIGS.


1


and


1


A). However, unlike the backing plate


16


of the prior art, there are no apertures


38


(

FIGS. 1D and 2

) formed therein. Rather, the flush valve flapper


50


includes a generally circular, substantially rigid backing plate


52


having an outer edge


53


. In addition the backing plate


52


includes an outer side


54


and includes an inner side (surface)


56


having a plurality of elongate, radially extending, grooves or channels


60


formed therein. Each of the channels


60


includes a pair of laterally spaced, radially extending sidewalls,


60




a


and


60




b


, and a base wall


60




c


. The respective sidewalls,


60




a


and


60




b


, preferably converge toward one another as they extend from the backing plate outer edge


53


to the float portion


14


″. As in the prior art, the flush valve flapper


50


includes a pair of arms


21




a


′ and


21




b


′ extending in a given direction


21




c


from the outer side


52


of the backing plate


52


. And, as noted above, for the purpose of this disclosure the “given” direction


21




c


′ is the direction that extends “rearward” or “rearwardly” of the float portion


14


″, and a direction that extends substantially (approximately) 180 degrees opposite thereto, as shown by the arrow


49




a


′, is the direction that extends “forward” or “forwardly” of the float portion


14


″. Moreover, as noted above the opposite directions that respectively extend opposite to one another and substantially (approximately) at right angles to the both the rearward and forward directions,


21




c


′ and


49




a


, as shown by the arrows,


49




b


′ and


49




c


′, are each directions that extend opposite to one another and “laterally” from the float portion


14


″. Assuming the provision of one channel


60


, the one channel


60


preferably extends in the forward direction


49




a


′. And, assuming the provision of a plurality of channels


60


, one of the channels


60


extends in the forward direction


49




a


′, another of the channels


60


extends in the lateral direction


49




b


′, yet another of the channels


60


extends in the lateral direction


49




c


′, and a further channel


60


extend in the rearward direction


21




c







Preferably, each of the channel side walls,


60




a


and


60




b


, laterally extends a distance (has a depth) “d


2


” from the inner side


54


of the backing plate


60


to the channel base wall


60




c


and forms therewith an elongate, substantially wedge-shaped, channel


60


in the backing plate


50


. And, the channel


60


radially extends between the backing plate outer edge


53


and the float portion


14


″. Preferably, the distance d


2


is substantially (approximately) equal to one-half of the distance d″ between the backing plate


50


and the valve seal


28


″. Moreover, it has been experimentally found preferable to provide four channels


60


, each having an arcuately extending width “w


1


” as measured at the outer end thereof along the backing plate outer edge


53


, of twice the arcuately extending width “w


2


” thereof as measured at the inner end thereof along the float portion, wherein the width w


2


is substantially (approximately) two (2) millimeters. As thus constructed and arranged, when the flush valve flapper


50


is seated on the flush valve seat


12


″, the outer side


32


″ of the disc-shaped valve seal


28


″ is still peripherally urged into sealing engagement with the flush valve seat


12


″. However, the inner side


30


″ of the disc shaped valve seal


28


″ is not peripherally urged into “sealing” engagement with the inner side


54


of the backing plate


52


. Rather, the seated seal


28


′ (

FIG. 6

) and the backing plate


42


are spaced apart from one another by the radially extending elongate channels


60


formed in the backing plate


52


. And the channels


60


provide respective passageways for the flow of water


13




c


(

FIG. 1

) between the seal


28




a


″ and backing plate


52


. In this embodiment of the invention, the preferred channel width dimensions, w


1


and w


2


, have been found to be more than sufficient to permit all of the water flow that may be needed beneath the inner surface


54


of the backing plate


52


, to avoid even a possibility of the float portion


16


″ providing sufficient buoyancy to the flush valve flapper


50


to raise the flush valve seal


28


″ out of sealing engagement with the flush valve seat


12


″ before the float portion


16


″ is completely submerged in tank water


13




c


(

FIG. 1

)




As thus constructed and arranged, when the flapper


50


is seated on the flush valve seat


12


″, the periphery of the disc-shaped seal


28


″ may still be urged into sealing engagement with the flush valve seat


12


″. On the other hand, the inner side


54


of the backing plate


52


is not urged into sealing engagement with the inner side


30


″ of the disc-shaped seal


28


″ and does not form therewith the air-trapping, buoyancy-causing cavity


38


of the prior art (FIGS.


1


D and


2


). Rather, as thus constructed and arranged, the seated seal


28


″ (

FIG. 10

) and backing plate


52


together form a least one and preferably a plurality of channels


60


that radially extend inwardly thereof to permit the free flow of water


13




c


beneath the backing plate.




It is within the scope of the invention that ridge elements, similar to the embodiments shown in

FIGS. 3-6

or grooves similar to the grooves shown in the embodiment of

FIGS. 7-10

, may be provided on the disc-shaped seal


28


of the flapper valves,


40


and


50


, to prevent the valve seal from being urged into sealing engagement with the associated backing plate and thereby preventing the formation of a cavity forming an air pocket between the valve seal


28


and the corresponding backing plate.




The invention has been illustrated and described in a manner that should be considered as exemplary rather than restrictive in character—it being understood that only preferred embodiments have been shown and described, and that all changes and modifications that come within the spirit of the invention are desired to be protected. Undoubtedly, many other “variations” on the techniques set forth hereinabove will occur to one having ordinary skill in the art to which the present invention most nearly pertains, and such variations are intended to be within the scope of the invention, as disclosed herein.



Claims
  • 1. Flush valve flapper comprising:a generally circular, substantially rigid backing plate having a surface; and at least one channel formed in the surface of the backing plate, the at least one channel extends to an outer edge of the backing plate; and a flexible valve seal spaced a distance from the backing plate; wherein: the at least one channel has a depth; and the depth is substantially one-half of the distance.
  • 2. A flush valve flapper, according to claim 1, further comprising:a pair of oppositely spaced arms extending from the backing plate in a rearward direction; wherein a selected one of the at least one channels extends in a forward direction.
  • 3. Flush valve for a toilet, comprising:a relatively rigid backing plate having a seal-facing surface; a relatively flexible valve seal having a backing plate-facing surface facing the seal-facing surface of the backing plate; means for providing for the flow of water between the valve seal and the backing plate; and the means for providing flow is at least one channel on the seal-facing surface of the backing plate.
  • 4. A flush valve, according to claim 3, wherein:the at least one channel is substantially wedge-shaped.
  • 5. A flush valve, according to claim 3, wherein:the at least one channel is formed by at least one sidewall extending to a depth into the seal-facing surface of the backing plate.
  • 6. A flush valve, according to claim 5, wherein:the valve seat is spaced a distance from the backing plate; and the depth is approximately one half the distance.
  • 7. A flush valve, according to claim 6, wherein:the at least one channel extends to an outer edge of the seal-facing surface.
  • 8. A flush valve, according to claim 6, wherein:the at least one channel extends in a forward direction along the seal-facing surface.
  • 9. A flush valve, according to claim 6, wherein:the at least one channel is formed by at least one ridge having a height.
  • 10. A flush valve, according to claim 9, wherein:the valve seat is spaced a distance from the backing plate; and the height is approximately one half the distance.
  • 11. A flush valve, according to claim 6, wherein:the at least one channel is formed by a pair of ridges; and the ridges are spaced not less than approximately one millimeter apart from one another.
  • 12. Method of ensuring a good seal between a valve seal of a flapper-type flush valve and a valve seat of a discharge pipe of a tank-style toilet, the valve seal being relatively flexible and having a backing plate-facing surface, the flush valve having a relatively rigid backing plate with a valve-seal facing surface, the valve seal being spaced a distance from the backing plate, the method comprising:preventing formation of an air-trapping, buoyancy-causing cavity between the valve seal and the backing plate; and the formation of the cavity is prevented by providing at least one channel on at least one of the seal-facing surface of the backing plate and the backing-plate surface of the valve seal.
  • 13. Method, according to claim 12, wherein:the at least one channel extends to an outer edge of the surface.
  • 14. Method, according to claim 12, wherein:the at least one channel extends in a forward direction along the surface.
  • 15. Method, according to claim 12, wherein:the at least one channel is formed by at least one ridge having a height which is approximately one half a distance that the valve seat is space from the backing plate.
  • 16. Method, according to claim 12, wherein:the at least one channel is formed by at least one sidewall having a depth which is approximately one half a distance that the valve seat is space from the backing plate.
CROSS REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of Provisional Patent Application No. 60/178,019, filed Jan. 24, 2000 by Higgins.

US Referenced Citations (2)
Number Name Date Kind
3368224 Ament Feb 1968 A
4841579 Antunez Jun 1989 A
Provisional Applications (1)
Number Date Country
60/178019 Jan 2000 US