This application claims priority under 35 U.S.C. §119 from Japanese Patent Application No. P 2013-069956, filed on Mar. 28, 2013, the disclosure of which is incorporated herein by reference.
1. Technical Field
This application relates to a fuser control device and an image forming apparatus.
2. Description of Related Art
Electrophotographic printers conventionally transfer toner corresponding to printing images onto a paper and fix the toner that is transferred to the paper with application of heat and pressure. Japanese patent publication 2008-249763 describes a fuser control device and an image forming apparatus used in such an electrophotographic printer that are arranged with plural heaters and plural temperature detectors, which are disposed at different places in a longitudinal direction of a fuser device.
However, in other conventional devices, the fuser control device and the image forming apparatus have problems described hereafter. When a printing is started in a situation that a temperature of the fuser control device and the image forming apparatus is the same as a room temperature, edges of the fuser device that are closer to the fuser device underheat and it is difficult to properly fuse the toner image to the sheet, because a temperature of a holding member that holds the fuser device is low and a heat capacity of the holding member is large. Further, there is a way to set a high temperature of the fuser device preliminarily to improve the aforementioned problem, but the consumed power substantially increases.
In view of the above, an image forming apparatus is disclosed.
In particular, a fuser control device, according to an embodiment, includes a fuser device that a holding member holds and is configured to fuse a developing image to a printing medium, a fuser heater that is installed at the holding member and is configured to generate heat for at least a central part and side parts of a heat application roller, a first temperature detection part configured to detect a temperature of the fuser device and configured to transmit the temperature of the fuser device as a first detecting temperature, a second temperature detection part configured to detect a temperature of the holding member and configured to transmit the temperature of the holding member as a second detecting temperature and a heat application control unit configured to control the temperature of the fuser device by changing a targeting temperature for the fuser device based on a controlling condition, wherein an amount of heat generation and a second detecting temperature.
Exemplary embodiments of an image forming apparatus will be described with reference to
An image forming apparatus according to an exemplary embodiment is described below. The image forming apparatus is an apparatus that forms image on a sheet by using a developer in an electrographic system, whereby the apparatus can be a printer. The image forming apparatus, as illustrated in
The image forming apparatus includes a printing control unit 10 that controls general operations of the printing, and the printing control unit 10 includes a heat application control unit 11 that controls temperature of the fuser device 6.
The printing control unit 10 connects the LED print head 4, a power supply 12, and motor power supply 13. The power supply 12 supplies power to the toner image developing unit 5.
The heat application control unit 11 controls a heater power supply 15 to increase or decrease a temperature based on a result of a detected temperature of the fuser device 6. Besides, the heat application control unit 11 controls temperature of the fuser device 6 based on a controlling condition for controlling the temperature of the fuser device 6. The controlling condition is described in
The fuser control device may include the heat application control unit 11, the heater power supply 15, a fuser heater 6a, the fuser device 6, the contactless thermistor 16, and the compensating thermistor 17. A heat application control device may be comprised of the heat application control unit 11 and the heater power supply 15.
As shown in
The contactless thermistor 16 and the compensating thermistor 17 output the first detecting temperature Tnc and the second detecting temperature Tamb to the heat application control unit 11. The heat application control unit 11 outputs a control signal to the heater power supply 15. The heat application control unit 11 calculates a temperature of the heat application roller 19 based on the first detecting temperature Tnc and the second detecting temperature Tamb, and outputs a control signal so as to keep a set or predetermined temperature of the heat application roller 19. The heater power supply 15 controls a power supply for the halogen heater 18 based on the control signal.
The heat application control unit 11 contactlessly detects a surface temperature of the heat application roller 19 based on the first detecting temperature Tnc and the second detecting temperature Tamb. The surface temperature Tc is described below in expression (1).
Tc=α*(Tnc−Tamb)+Tamb (1)
In the expression (1), Tc is a surface temperature of the heat application roller 19, and α is a coefficient that is calculated by an experiment. For example, α can be 1.2.
When Tnc is 150 degrees C., Tamb is 30 degrees C., and α is 1.2, the surface temperature Tc is calculated below.
Tc=1.2*(150−30)+30=174 degrees C.
As shown in
The heat application roller 19 includes a cored bar as a substrate. The cored bar can be an aluminum tube, and an external diameter, i.e., an outer circumference, of the heat application roller 19 may be 30 mm. The heat application roller 19 is connected to a drive motor (not shown) via a gear (not shown), and rotates via drive power generated by the drive motor. The pressure application roller 20 is pressed by a spring (not shown) in a direction towards the heat application roller 19 that the pressure application roller 20 contacts and presses. The pressure application pad 20e is pressed by a spring 20c in a direction towards the heat application roller 19 that the pressure application pad 20e contacts and presses. The pressure application roller 20 contacts the heat application roller 19, and nipping parts Na and Nb are generated by the contact (
The contactless thermistor 16 and the compensating thermistor 17 constitute a unit as a detecting temperature unit. The contactless thermistor 16 and the compensating thermistor 17 are held with a screw b1 at a projecting part Br1, and the contactless thermistor 16 can be spaced from the heat application roller 19.
The compensating thermistor 17 detects a temperature of the projecting part Br1. The heat application control unit 11 calculates an amount of heat transfer as the surface temperature of the heat application roller 19 based on the first detecting temperature Tnc and the second detecting temperature Tamb.
The contactless thermistor 16 and the compensating thermistor 17 are a device whose resistance value changes depending on a temperature. The heat application control unit 11 detects the temperature of the contactless thermistor 16 and the compensating thermistor 17 when the heat application control unit 11 detects the resistance value. The character of the device is that the resistance value decreases with increasing of the temperature.
The pressure application roller 20 and the pressure application pad 20e are arranged inside the fuser belt 20a so as to press towards the heat application roller 19 via the fuser belt 20a. If the element (contactless thermistor 16 to separator plate 25) locates relatively in a right side, the element locates in an upstream side (
The pressure application pad 20e moves along a pressure application pad guide 20d that is arranged in the holding member 21. The pressure application pad 20e presses the heat application roller 19 with the spring 20c whose one edge is installed at the pressure application pad guide 20d.
The fuser belt 20a is made of a film that has a base layer and a release layer on the base layer. The base layer is formed of a polyimide. The heat application roller 19 and the pressure application roller 20 nip the fuser belt 20a, and the nipping part Na is formed. Also, the heat application roller 19 and the pressure application pad 20e nip the fuser belt 20a, and the nipping part Nb is formed.
When the nipping parts Na, Nb are formed, the sheet 1 carried through the fuser device 6 obtains more heat compared with one nipping part. As a result, a temperature of the fuser device 6 may decrease more quickly.
A pressure by the pressure application roller 20 to the heat application roller 19 at the nipping part Nb is constitutionally larger than a pressure by the pressure application pad 20e to the heat application roller 19 at the nipping part Na. The pressure to a toner as the developer at the nipping part Nb where is an exit side of the sheet 1 is larger than the pressure at the nipping part Na on an entrance side.
Toner has a characteristic that a melting rate depends on a temperature. If a temperature is high, the melting rate is fast. The toner on the sheet 1 when it passes through at the nipping part Na is not fully heated. Thus, the melting of the toner comes short at the nipping part Na. On the other hand, the toner on the sheet 1 when it passes through at the nipping part Nb is fully heated. Thus, the melting of the toner lasts at the nipping part Nb.
As shown in
As shown in
The pressure application roller 20 has a cored bar and an elastic layer. The cored bar may be a metal, for example, iron, and the cored bar may be a hollow pipe. The elastic layer formed on the cored bar, has a character of heat-resisting, and is made from a silicone rubber. A part of a radiant heat to the heat application roller 19 from the halogen heater 18 transfers to the case via the holding member 21. The case needs to be robust to ensure strength of it, so a heat capacity of the case is much larger than the heat application roller 19.
As shown in
The halogen heater 18 supplies and stops power to the filament 18a repeatedly, so the gas in the glass tube 18b is heated and is cooled over and over again periodically. The period is a halogen-cycle between a halogen and a tungsten here. The halogen heater 18 heats in a way to generate the halogen-cycle until the end in a life of the fuser device 6.
The halogen heater 18 connects the heater power supply 15 with heater lines 18d1, 18d2, and the heater power supply 15 has a switch 15a built-in. The switch 15a switches supplying and stopping an alternate power to the filament 18a.
The switch 15a switches ON or OFF states of an electrical conduction based on a control signal from the heat application control unit 11. The switch 15a consists of a semiconducting switch that applies a high current. The semiconducting switch is, for example, triac-driven switch. When the switch 15a has the ON state, the filament 18a generates heat with the current that the heater power supply 15 supplies. On the other hand, when the switch 15a has the OFF state, the filament 18a stops generating heat.
As described above, the power from the heater power supply 15 transfers to the filament 18a, and the filament 18a generates heat with the power. The glass tube 18b is transparent, it transfers and radiates the generated heat to the inside of the cored bar of the heat application roller 19. An output voltage of the heater power supply 15 is, for example, AC 100V, and a consumed power is, for example, 1200 W.
A relation between the ON/OFF situation of the switch 15a and the amount of heat generation of the filament 18a is described in
The heat application roller 19 needs to hold and carry the sheet 1 with the pressure application roller 20. Both side edges of the heat application roller 19 and the pressure application roller 20 include ball bearings 21a and ball bearings 21b so as to rotate for the heat application roller 19 and the pressure application roller 20. A part of the heat that is radiated from the halogen heater 18 to the heat application roller 19 transfers to the house 8 via the ball bearings 21a and the holding member 21. The house 8 needs to be robust to be required strong. Thus, the heat capacity of the house 8 is greater than the heat application roller 19.
For example, the heat application roller 19 begins heating from a situation that the temperature of the fuser device 6 is same to a temperature of a room. Next, when the temperature of a center part of the heat application roller 19 increases very much, the temperature of both side edges of the heat application roller 19 may not increase as high as the temperature of the center part due to the transferring heat to the house 8. As a result, a deficiency in fusing may happen. To curb the deficiency in fusing, a resistance value of the filament 18a in the side edge parts in the heat application roller 19 is changed to increase the amount of heat generation. For example, the resistance value of the filament 18a1, 18a-4 is larger than the filament 18a2, 18a3 (
Operations in the image forming apparatus and fuser control device are described below (1) to (3).
(1) Operations in the image forming apparatus are described at first.
As shown in
Next, the printing control unit 10 drives the sheet carrying motor 14a, and the hopping roller 2 and the sheet carrying paths 3a, 3b carry the sheet 1 to the toner image developing unit 5 according to timings for the image forming. The LED print head 4 emits a light to the toner image developing unit 5 based on a printing information, and the toner image developing unit 5 forms the toner image on the sheet 1 based on the emitted light by the LED print head 4 (
(2) Operations in the fuser control device of comparative example are described at first.
Presently, it is typical to utilize a heat application roller 19 that has a small heat capacity because an energy to heat a surface of the heat application roller 19 for the printing needs to be small in order to reduce energy usage.
When the heat capacity of the heat application roller 19 is large, the amount of heat that is generated by the fuser heater 6a accumulates once inside the heat application roller 19 (
As shown in
On the other hand, as shown in
There is a way to improve the problem of the control operation, for example, the way is to change the situation of the switch 15a more frequently. But, the way has an adverse effect that the other electrical parts obtain noise, for example the flicker noise. On the other hand, there is a way to set a target temperature (Tprn) to a high temperature that a deficiency in fusing does not happen. But, the consumed power required is greater.
(3) To improve the problem in the comparative example, a control operation by a fuser control device in the first embodiment is described below.
When an order for printing is accepted, the heat application roller 19 rotates. Next, the heat application control unit 11 determines whether a surface temperature of the heat application roller 19 is within limits of a set temperature for printing based on the results of detecting for the contactless thermistor 16 and the compensating thermistor 17. When the surface temperature of the heat application roller 19 is within limits of a set temperature, the sheet 1 starts being carried to the fuser device 6. The limits of a set temperature is a range of temperature to normally fix a toner to the sheet 1, and has a temperature of the lower limit (Tlimit) and a temperature of the upper limit (T2). The Tlimit is, for example, 160 degrees C., and the T2 is, for example, 200 degrees C.
When the surface temperature of the heat application roller 19 is higher than the T2, the heat application control unit 11 stops supplying the power for the fuser heater 6a to decrease the surface temperature (cool-down). On the other hand, when the surface temperature of the heat application roller 19 is lower than the Tlimit, the heat application control unit 11 starts supplying power for the fuser heater 6a to increase the surface temperature (warm-up).
The control operation for the temperature of the fuser device 6 is described below with reference to
The printing control unit 10 monitors whether there is an order for the printing (S1). When the order for the printing is detected (S1, Y), the printing control unit 10 informs a starting control for the temperature of the fuser device 6 to the heat application control unit 11. Next, the heat application control unit 11 detects the second detecting temperature Tamb from the contactless thermistor 16 (S2). The printing control unit 10 transfers the order for the printing to the heat application control unit 11. The heat application control unit 11 determines and sets a temperature for the printing (Tprn) based on the order for the printing (S2).
The heat application control unit 11 controls the driving for the fuser device 6 so that the surface temperature of the heat application roller 19 could meet the Tprn. The Tprn may be appropriate temperatures depending on printing conditions, and the information about the Tprn may be stored in the memory (not shown) that is included in the printing control unit 10. The information about the Tprn may be calculated in advance.
The heat application control unit 11 compares the second detecting temperature Tamb with the switching temperature Tcold1 (S3). The switching temperature Tcold1 is elaborated afterward. When the Tamb is equal to or higher than the Tcold1 (S3, N), a targeting temperature (Tsp) as the temperature for the printing Tprn is not corrected. Because, the temperature of the fuser device 6 approaches to a high enough level to fuse a toner. When the Tamb is lower than the Tcold1 (S3, Y), the heat application control unit 11 corrects the Tsp (S4). Because, the temperature of the fuser device 6 is too low to fuse a toner. The correction is to calculate a formula “Tsp=Tprn+delta T.” (S4) For example, when the Tprn is 180 degree C. and the delta T is 20 degree C., the Tsp is 200 degree C. as a result of the correction.
The targeting temperature Tsp is corrected based on the second detecting temperature Tamb. Because, when the Tamp is low, the temperature of the holding member 21 is determined low. And, when the temperature of the holding member 21 is low, the amount of heat that in the both side edge of the heat application roller 19 transfers to the house 8. Thus, the temperature of the both side edge decreases. To prevent the decreasing of the temperature of the both side edge, the Tsp is set to a high targeting temperature Tsp.
In
As shown in
As shown in
The switching temperature Tcold1 is decided when the difference of the temperature between the central part and the side edge parts in the heat application roller 19 is as small as the difference needs to be.
When the Tamb is lower than the Tcold1, the temperature of the heat application roller 19 as a whole is not uniform, in other words, an amount of heat from the side edge parts in the heat application roller 19 lacks. When the Q is lower than the Qhot1, the same goes for the amount of heat from the side edge parts in the heat application roller 19 that lacks.
The switching temperature Tcold1 and the amount of heat Qhot1 may be calculated as a result of an experiment. The Tcold1 may be, for example, 80 degree C., and the amount of heat Qhot1 is, for example, 18 kJ.
Also, the amount of heat Qhot1 may be calculated depending on a number of printed sheet or a time of the printing. For example, when a number of printed sheet is over 30 sheets, the value of the Tamb is decided as the Qhot1 at the time. And, when a time of the printing is over 30 seconds, the value of the Tamb is decided as the Qhot1 at the time.
Next, as shown in
The controlling of the fuser heater 6a is to generate heat at 100% rate or to generate no heat (0%) (
Next, the heat application control unit 11 compares the current amount of heat Q that has been calculated with the amount of heat Qhot1 (S8). When the Q is larger than the Qhot1 (Y, S8), next S10 is processed (S10). When the Q is equal to or smaller than the Qhot1 (N, S8), next S9 is processed (S9). The heat application control unit 11 compares the second detecting temperature (Tamb) with the switching temperature (Tcold1) (S9). When the Tamb is equal to or larger than the Tcold1 (N, S9), next S10 is processed (S10). When the Tamb is smaller than the Tcold1 (Y, S9), next S11 is processed (S11).
In S10, the correcting process for the targeting temperature (Tsp) is released, and the Tprn is set to the Tsp.
When the printing control unit 10 does not receive a notification that the printing process has finished (N, S11), next S6 is processed. When the printing control unit 10 receives a notification that the printing process has finished (Y, S11), the control operation for the temperature is over.
All of the temperatures are same as a room temperature at time t0 (
The heat application control unit 11 corrects the targeting temperature (Tsp) when the Tamb is smaller than the Tcold1. The heat application control unit 11 corrects the Tsp to a targeting temperature (Tprn+delta T) that is higher than the temperature for the printing (Tprn). When the surface temperature (Tc) of the heat application roller 19 approaches to the targeting temperature, the printing control unit 10 starts the printing process at time t1 (
The heat application control unit 11 controls the heater power supply 15 for the driving of the heat application roller 19, and controls the temperature of the central part in the heat application roller 19 to approach to the targeting temperature. Besides, the heat application control unit 11 calculates the amount of heat (Q). When the Q is larger than the Qhot1 and the Tamb is equal to or larger than the Tcold1, the correcting process for the targeting temperature (Tsp) is released, and the Tprn is set to the Tsp. Thus, the temperature of the heat application roller 19 keeps the range of the temperature that is ready to print.
At time t3, the difference of the temperature between the central part and the side edge parts in the heat application roller 19 is sufficiently small (
As shown in
Referring to
The printing control unit 10A includes a heat application control unit 11A (
As shown in
The heat application control unit 11A has a function described below in addition to the function of the heat application control unit 11 in
Referring to
When the control operation starts, the S1-S5 are processed.
The printing control unit 10A detects a change in state to ON from OFF based on the result that the sheet monitoring sensor 7 transfers (S21). When the printing control unit 10A detects that the ON state (Y, S21), S22 is processed as described further below. When the printing control unit 10A detects the OFF (N, S21), S23 is processed as described further below.
Next, the printing control unit 10A adds 1 to the number of printed sheet (S22).
Next, the heat application control unit 11 compares the number of printed sheet with a set comparing number (Ncold) (S23). When the number of printed sheet is equal to or larger than the Ncold (N, S23), the S10 is proceeded. When the number of printed sheet is smaller than the Ncold (Y, S23), the S9 is proceeded.
The comparing number (Ncold) is a number of printed sheet that is good enough to fuse a toner in accordance with a temperature of the side edge parts in the heat application roller 19 approaches high fully. The Ncold may be predetermined according to an experiment, and the Ncold is, for example, 5.
When a sheet 1 goes through the fuser device 6, the sheet 1 contacts the heat application roller 19. And, a heat that is accumulated in the heat application roller 19 transfers to the sheet 1 that is low temperature. So, the temperature of the heat application roller 19 decreases. The heat application control unit 11A orders the heater power supply 15 to supply a power to the fuser heater 6a to make up for the decreasing temperature of the heat application roller 19. The more the number of sheets that goes through the fuser device 6, the more the heat transfers from the heat application roller 19 to the sheet 1. Thus, the supplying power by the heater power supply 15 for the fuser heater 6a increases, because a relation between the number of the printed sheet and the heat of the fuser heater 6a is proportional. When the number of the printed sheet is found out, the heat application control unit 11A determines whether heat by the fuser heater 6a is good enough or not. In other words, when the number of the printed sheet is larger than the comparing number (Ncold), the heat application control unit 11A determines the temperature of the side edge parts in the heat application roller 19 is high enough. And, a deficiency in fusing does not happen even though the targeting temperature (Tsp) decreases.
When the second detecting temperature (Tamb) is equal to or larger than the Tcold1 (N, S9), the heat application control unit 11A releases the correcting process for the targeting temperature (Tprn+delta T) (S10), and the Tprn is set to the Tsp. When the printing control unit 10 does not receive a notification that the printing process has finished (N, S11), next S21 is processed. When the printing control unit 10 receives a notification that the printing process has finished (Y, S11), the control operation for the temperature is over after the number of the printed sheet is clear (S24).
While the ON signal of the sheet monitoring sensor 7 exists (
One ON signal of the sheet monitoring sensor 7 corresponds to one for the number of printed sheets. For example, when one ON signal of the sheet monitoring sensor 7 is detected at time t31 (
(1) The control operation is controlled based on the targeting temperature (Tsp) that has been corrected when the second detecting temperature (Tamb) is lower than the switching temperature (Tcold1). Thus, the deficiency in fusing due to lack of heat to the heat application roller 19 may be prevented even though the temperature of the fuser device 6 is fully low.
(2) When a temperature of only the side edge parts in the heat application roller 19 is low, the targeting temperature (Tsp) is corrected to the Tsp=Tprn+delta T. Thus, power consumption is reduced.
(3) The contactless thermistor 16 and the compensating thermistor 17 are used to detect a temperature of the heat application roller 19 in the control operation for temperature of the fuser device 6. The contactless thermistor 16 and the compensating thermistor 17 are installed in the image forming apparatus previously, so new parts do not need to be installed and the costs for new parts may save.
(4) In the variation of the first embodiment, the targeting temperature (Tsp) is corrected based on the number of printed sheets. Thus, it may make the control operation for temperature of the fuser device 6 more easy and simple.
Next, an image forming apparatus in the second embodiment is described below. Common elements of structures between the first embodiment and the second embodiment may be designated by the same reference characters and be described by the same reference numbers.
As shown in
The printing control unit 10B controls the heat application control unit 11B. The printing control unit 10B has a function to control the heat application control unit 11B in addition to the function of the printing control unit 10.
The printing control unit 10 connects the LED print head 4, a power supply 12, and motor power supply 13. The power supply 12 supplies power to the toner image developing unit 5, and the motor power supply 13 supplies power to the sheet carrying motor 14.
The heat application control unit 11B has a function to control the heater power supply 15A based on an order from the printing control unit 10B in addition to the function of the heat application control unit 11. The heater power supply 15A supplies power to a fuser heater 6b that is a main-heater and a fuser heater 6c that is a sub-heater.
The heat application control unit 11B connects the heater power supply 15A, the contactless thermistor 16, and the compensating thermistor 17.
A fuser control device in the second embodiment may include the heat application control unit 11B, the heater power supply 15A, the fuser heater 6b, the fuser heater 6c, the fuser device 6A, the contactless thermistor 16, and the compensating thermistor 17. A heat application control device in the second embodiment may include the heat application control unit 11B and the heater power supply 15A.
As shown in
As shown in
As shown in
The control operation for temperature in the second embodiment has more processes that have a priority in driving the halogen heater 18B and release the priority in addition to the control operation for temperature in the first embodiment (
After the S1 and S2, the heat application control unit 11B compares the second detecting temperature Tamb with the switching temperature Tcold2 (S3A). When the Tamb is lower than the Tcold2 (S3A, Y), next S4A is processed. When the Tamb is equal to or higher than the Tcold2 (S3A, N), S5 is processed.
The heat application control unit 11B corrects the targeting temperature (Tsp) by adding the temperature for the printing (Tprn) to delta T, and drives the halogen heater 18B on a priority basis (S4A).
Referring to
As described above, the amount of heat generation of side edge parts in the halogen heater 18B is larger than a central part. The difference between of the temperature between the central part and the side edge parts in the heat application roller 19 is further small if the halogen heater 18B heats. When the halogen heater 18B heats for a longer time, an amount of heat that needs to print is supplied to the heat application roller 19 in less time. The process to drive the halogen heater 18B (S4A) is described below in more detail.
As shown in
In a case of the halogen heater 18B, when the surface temperature of the heat application roller 19 keeps or increases and the temperature is below a temperature (Tsp+TsubOFF), ON signals of the halogen heater 18B are generated and the halogen heater 18B turns on. When the surface temperature of the heat application roller 19 decreases and the temperature is between the temperature (Tsp+TsubOFF) and a temperature (Tsp+TsubON), the ON signals are not generated and the halogen heater 18B turns off. When the surface temperature of the heat application roller 19 decreases and the temperature is equal to or lower than a temperature (Tsp+TsubON), the ON signals are generated and the halogen heater 18B turns on.
In the process to drive the halogen heater 18B on a priority basis (S4A), the TmainOFF is below the TsubOFF, and the TmainON is below the TsubON. For example, the TmainOFF is 2 degree C., the TsubOFF is 5 degree C., the TmainON is 5 degree C., and the TsubON is 2 degree C.
When the surface temperature Tc of the heat application roller 19 increases from a low temperature, it approaches the temperature (Tsp+TmainOFF) at the time ta1 before the temperature (Tsp+TsubOFF). Thus, the halogen heater 18A turns off before the halogen heater 18B turns off, and the halogen heater 18B continues heating (
Next, when the temperature Tc approaches the temperature (Tsp+TsubOFF) at the time ta2, the halogen heater 18B turns off. While both the halogen heater 18A and 18B turns off, the temperature Tc decreases during the time ta2 to ta3. Because, the sheet(s) 1 obtain the heat from the heat application roller 19 when the sheet(s) 1 pass through the fuser device 6A. Next, when the temperature Tc approaches the temperature (Tsp−TsubON) at the time ta3, the halogen heater 18B turns on again, but the he halogen heater 18A continues being off until the time ta4. Next, when the temperature Tc approaches the temperature (Tsp−TmainON) at the time ta4, the halogen heater 18A turns on (
As described above, a working time of the halogen heater 18B is longer than the halogen heater 18A.
The all temperatures are same to the room temperature at first (t20). The heat application control unit 11B starts the control operation for the temperature after the printing control unit 10B receives an order for the printing, and the halogen heater 18A and halogen heater 18B start heating.
The heat application control unit 11B corrects the targeting temperature (Tsp) when the Tamb is smaller than the Tcold1. The heat application control unit 11B change the temperature for the printing (Tprn) to a targeting temperature (Tprn+delta T) that is higher than the Tprn. The printing control unit 10B starts the printing process at the time t21 when the temperature of the fuser device 6A approaches over the temperature of the lower limit (Tlimit).
The heat application control unit 11B controls the halogen heater 18A and the halogen heater 18B, and controls the temperature of the central part in the heat application roller 19 to achieve the Tsp. The heat application control unit 11B makes each working time of the halogen heater 18B is a little longer than each one of the halogen heater 18A. Also, the each working time of the halogen heater 18B in S4A is a little longer than the each one of the halogen heater 18 in the first embodiment. For example, the time from t212 to t22 in the working time of the halogen heater 18B (
The heat application control unit 11B releases the correcting process for the targeting temperature (Tprn+delta T) when an amount of heat in the halogen heater 18B is over a Qhot2 (
The inputting amount of heat by halogen heater 18A and 18B is good enough at the time 22, and the difference between of the temperature between the central part and the side edge parts in the heat application roller 19 is small. Thus, the deficiency in fusing does not happen. In the second embodiment, the halogen heater 18B works a little long enough rather than the halogen heater 18A and the halogen heater 18 in the first embodiment, so the side edge parts obtain heat fully.
As shown in
As shown in
When it is a time t30, the second detecting temperature (Tamb) is higher than the switching temperature (Tcold2). Thus, the heat application control unit 11B does not correct the targeting temperature (Tsp), and the Tsp is same to the temperature for the printing (Tprn). As described in the first embodiment (
When it is beginning time for printing from a time t40 to t42, the amount of heat of the side edge parts in the heat application roller 19 is insufficient (
In the second embodiment, the halogen heater 18B drives on the priority basis, so the side edge parts in the heat application roller 19 may shortly obtain heat for the printing.
(1) The heat application control unit 11, 11A, and 11B performs the control operation for temperature of the heat application roller 19 based on the second detecting temperature (Tamb) and the inputting amount of heat (Q), or the second detecting temperature (Tamb) and the number of printed sheet(s). However, the heat application control unit 11, 11A, and 11B may perform the control operation based on the second detecting temperature (Tamb) and a printing duration time. The printing duration time may be measured by a timer that is included in the heat application control unit 11, 11A, and 11B.
(2) The fuser heater 6a, 6b, and 6c are the halogen heater 18, 18A, and 18B. However, the fuser heater 6a, 6b, and 6c may be a sheet heater that includes resistive element(s). The heat application roller 19 has the halogen heater 18, 18A, and 18B built-in. However, the halogen heater 18, 18A, and 18B may be arranged around the heat application roller 19 so as to contact the heat application roller 19.
(3) The compensating thermistor 17 is installed integrally at the same area which the contactless thermistor 16 is installed. However, the compensating thermistor 17 may be installed at the different area.
(4) The detecting temperature unit is the thermistor. However, the detecting temperature unit may be the PTC thermistor (Positive Temperature Coefficient thermistor).
(5) The fuser device 6 adopts the belt-type. However, the fuser device 6 may adopt a roller-type that fuses with the heat application roller 19 and the pressure application roller 20 without the fuser belt 20a.
(6) The image forming apparatus is the electrographic system such like a printer. However, the image forming apparatus is not limited to the electrographic system. For example, the image forming apparatus may be a copy device, a fax device, a MFP (Multifunction Printer, Peripheral, or Product).
Number | Date | Country | Kind |
---|---|---|---|
2013-069956 | Mar 2013 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
20040086295 | Peng et al. | May 2004 | A1 |
20060177232 | Ehara et al. | Aug 2006 | A1 |
20070140719 | Sato | Jun 2007 | A1 |
20140369708 | Sato | Dec 2014 | A1 |
Number | Date | Country |
---|---|---|
H03-61978 | Mar 1991 | JP |
2000-347531 | Dec 2000 | JP |
2006-221139 | Aug 2006 | JP |
2008-249763 | Oct 2008 | JP |
2010-102210 | May 2010 | JP |
2013-025045 | Feb 2013 | JP |
Number | Date | Country | |
---|---|---|---|
20140294418 A1 | Oct 2014 | US |