The present application claims the benefit of Chinese Patent Application No. 202210914443.6 filed on Aug. 1, 2022, the contents of which are incorporated herein by reference in their entirety.
The present disclosure belongs to the field of brushless motors, and more particularly relates to a high-speed hairdryer brushless motor.
A motor is a device that uses the principle of electromagnetic induction to convert electrical energy into mechanical energy, it is widely used in industrial production and various electrical devices needed in life. In the field of high-speed motors, especially above 100000 rpm, high-speed hairdryer brushless motors are especially suitable for household appliances and personal care industry because the motors have advantages such as high efficiency and small size.
Referring to
In terms of technology, anaerobic adhesive is often used on the market to fix an impeller on a shaft, since the process is too simple, the anaerobic adhesive that is not completely dried flows to the bearings and causes abnormal noise or jamming of the motor, and under the circumstance that the motor is running at high speed, the centrifugal force is great, the reinforcement of the anaerobic adhesive is not enough to have the impeller tightly fixed on the rotating shaft, so that the impeller can easily fall off and fly out, which causes property or personal safety.
In view of the above defects or the needs of improvement of the prior art, the present disclosure provides a high-speed hairdryer brushless motor, which can reduce the size of the high-speed hairdryer brushless motor, improve the efficiency of the high-speed hairdryer brushless motor, reduce the noise of the high-speed hairdryer brushless motor, increase the pull-out force of an impeller, improve the operation safety of the present disclosure.
In order to achieve the above objects, according to one aspect of the present disclosure, there is provided a high-speed hairdryer brushless motor, including an outer housing, a stator assembly and a rotor assembly, wherein:
Preferably, the coil assembly is connected to a PCB assembly through a plurality of pins, the PCB assembly includes a PCB board and a connector mounted on the PCB board, the PCB board is respectively provided with a pinhole in a position that corresponds to each of the plurality of pins, each pin is respectively inserted into the pinhole in the corresponding position and then connected to the PCB board.
Preferably, the inner wall of the yoke portion is evenly arranged with a plurality of engaging grooves in a circumferential direction, each outer tooth of the teeth portion is respectively engaged within one of the engaging grooves.
Preferably, a width of one end of the outer tooth far away from the inner cylinder body is enlarged relative to a width of one end of the outer tooth proximate to the inner cylinder body, thereby forming a positioning protrusion, the positioning protrusion engages within the engaging groove.
Preferably, any two adjacent outer teeth are symmetrically located on two sides of the magnetic insulating groove between the two adjacent outer teeth.
Preferably, the rotor magnet is an annular integral structure.
Preferably, it further includes a silicone sleeve sleeved on the rotating shaft, two bearings are provided on the rotating shaft, the silicone sleeve is located between the two bearings so as to reduce vibration generated by the rotor assembly when rotating.
Preferably, each of the outer teeth is provided with a wire winding groove, and the coil assembly is wound on the wire winding grooves.
Preferably, the rotor magnet is mounted on a rotor magnet mounting section of the rotating shaft, the rotor magnet mounting section includes an A section and a B section, the A section is provided with knurls, the A and B sections are provided with a UV anaerobic adhesive, a diameter of the B section is less than a diameter of the A section, thereby forming a step at an end portion of the A section proximate to the B section, so that storage capacity of the UV anaerobic adhesive on the rotor magnet mounting section is increased, the UV anaerobic adhesive is solidified by UV lamp irradiation, so that an inner wall of the rotor magnet is securely bonded to the rotor magnet mounting section, thereby improving pull-out force of the rotor magnet.
Preferably, the rotating shaft has an impeller mounting section for contacting with an inner wall of an impeller and fixedly mounting the inner wall of the impeller, the impeller mounting section includes a first section and a second section, the first section is provided with knurls, the first and second sections are provided with a UV anaerobic adhesive, a diameter of the second section is less than a diameter of the first section, thereby forming a step at an end portion of the first section proximate to the second section, so that storage capacity of the UV anaerobic adhesive on the impeller mounting section is increased, the UV anaerobic adhesive is solidified by UV lamp irradiation, so that the inner wall of the impeller is securely mounted on the impeller mounting section, thereby improving pull-out force of the impeller.
In general, compared with the prior art, the above technical solutions conceived by the present disclosure can achieve the following beneficial effects:
In order to make the objectives, technical solutions and advantages of the present disclosure clearer, the present disclosure will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present disclosure, but not to limit the present disclosure. In addition, the technical features involved in the various embodiments of the present disclosure described below can be combined with each other as long as they do not conflict with each other.
Referring to
Each of the magnetic insulating grooves 221 is a V-shaped groove and opens toward the exterior of the inner cylinder body, the advantage of the magnetic insulating grooves 221 being V-shaped is that the magnetic insulating grooves 221 can be thinner, with high magnetic resistance and better magnetic insulation results. The dimension of the magnetic insulating grooves 221 needs to ensure that the inner cylinder body (or the stator core) has a suitable overall strength, and the V-shaped grooves have a small impact on strength reduction of the teeth portion 22, so that the stator core will not be deformed during operation. If the magnetic insulating grooves 221 are not V-shaped grooves but have other shapes such as rectangle or trapezoid, then the strength of the inner cylinder body (or the stator core) will be relatively weakened, so that after long-term interaction of the rotor assembly 3 and the stator assembly 2, the stator core will be deformed, and the air gap between the stator assembly and the rotor assembly will become smaller, eventually touching and rubbing of the stator assembly 2 and the rotor assembly 3 will occur, thereby reducing the service life of the brushless motor.
The rotor assembly 3 includes a rotating shaft 32 and a rotor magnet 31 mounted on the rotating shaft 32, the rotating shaft 32 is mounted on the inner wall of the outer housing 1 through bearings 33, there is an air gap 225 between the rotor magnet 31 and the cylindrical surface 222, an impeller 4 is mounted on the rotating shaft 32. The rotor magnet 31 is an annular integral structure, not a structure formed by splicing arc-shaped tiles together. The rotor magnet 31 of the present disclosure is fixed on the rotating shaft 32 by a UV anaerobic adhesive, the UV anaerobic adhesive is irradiated by an ultraviolet lamp in a process, so that the UV anaerobic adhesive can be quickly solidified, this prevents the UV anaerobic adhesive from flowing to the bearings 33 due to being not dried, and causing jamming problem of the motor. The rotor magnet 31 is mounted on a rotor magnet mounting section of the rotating shaft 32, the rotor magnet mounting section includes an A section and a B section, the A and B sections are in contact with an inner wall of the rotor magnet 31, the section A is provided with knurls 321, the UV anaerobic adhesive is provided on both the A section and the B section, the diameter of the B section is smaller than the diameter of the A section, so that a step is formed at an end portion of the A section proximate to the B section, this increases the storage capacity of the UV anaerobic adhesive on the rotor magnet mounting section, the UV anaerobic adhesive is solidified by UV lamp irradiation, so that the inner wall of the rotor magnet 31 is securely bonded to the rotor magnet mounting section, thereby improving pull-out force of the rotor magnet 31.
The rotating shaft 32 has an impeller mounting section for contacting with an inner wall of an impeller 4 and fixedly mounting the inner wall of the impeller 4, the impeller mounting section includes a first section and a second section, the first and second sections are both in contact with the inner wall of the impeller. 4, the first section is provided with knurls, the first section and the second section are provided with a UV anaerobic adhesive 322, the diameter of the second section is smaller than the diameter of the first section, thereby forming a step at an end portion of the first section proximate to the second section, this increases the storage capacity of the UV anaerobic adhesive 322 on the impeller mounting section, the UV anaerobic adhesive is solidified by UV lamp irradiation, so that the inner wall of the impeller 4 is securely mounted on the impeller mounting section, thereby improving pull-out force of the impeller 4. Since the diameter of the second section is smaller than the diameter of the first section to form a step, compared with the case where the impeller 4 is mounted on a shaft without a step, more UV anaerobic adhesive 322 can be applied on the second section in order to bond the impeller 4 on the rotating shaft 32. In addition, the first section of the rotating shaft 32 is also provided with knurls 321 to increase the friction between the impeller 4 and the rotating shaft 32. Even if the rotor assembly 3 rotates at a high speed, the impeller 4 will not fall off, the pull-out force of the impeller 4 is increased, the service life and operation safety of the present disclosure can be improved. In addition, the impeller 4 is preferably formed in one piece by injection molding, it can be understood that this embodiment does not further limit the specific structure of the impeller 4, in the present embodiment, a double-layer fan blade impeller as shown in
Further, the stator coil 24 is connected to the PCB assembly 5 through a plurality of pins 25, the PCB assembly 5 includes a PCB board 51 and a connector 52 mounted on the PCB board 51, the PCB board 51 is respectively provided with a pinhole in a position that corresponds to each of the plurality of pins 25, each pin 25 is respectively inserted into the pinhole in the corresponding position and then connected to the PCB board 51. The number of pinholes is consistent with the number of pins 25 in the stator assembly 2, so that the pins 25 can be inserted into the pinholes, and the PCB assembly and the stator assembly 2 can be fixedly mounted together by welding, the connector 52 is welded on the PCB board 51, the connector 52 is used for connecting to an external power supply in order to energize the stator coil 24, so that the motor drives the impeller 4 to rotate.
Further, a plurality of engaging grooves 211 are evenly arranged on the inner wall of the yoke portion 21 in a circumferential direction, each outer tooth of the teeth portion 22 is respectively engaged within one of the engaging grooves 211, thereby facilitating quick mounting of teeth portion 22 in the yoke portion 21. Preferably, the width of one end of the outer tooth far away from the inner cylinder body is enlarged relative to the width of one end of the outer tooth proximate to the inner cylinder body, thereby forming positioning protrusions 223, the positioning protrusions 223 are engaged within the engaging grooves 211, the positioning protrusions 223 can increase the contact area between the outer teeth and the yoke portion 21, thereby improving the strength of connection of the two and reducing the contact stress.
Further, it also includes a silicone sleeve 34 mounted on the rotating shaft 32, there are two bearings 33 on the rotating shaft 32, the silicone sleeve 34 is located between the two bearings 33 in order to reduce vibration generated by the rotor assembly 3 as it rotates.
The operation principle of the present disclosure is as follows: connecting an external power supply through the connector 52, energizing the PCB board 51, then energizing the stator coil 24 wound on the coil frame 23 through the pins 25, driving the magnet mounted in the stator assembly 2 to rotate by electromagnetic effect, the magnet is fixedly mounted on the shaft, and then driving the shaft to rotate, the impeller 4 is fixedly mounted on the shaft, and the rotation of the shaft drives the impeller 4 to rotate.
Comparative Example 1 adopts the existing structure in
In Comparative Example 2, the magnetic insulating grooves of the embodiment are eliminated, other structures are the same as those in the embodiment.
The comparison results of cogging torque peak value of Comparative Example 1 and the present embodiment, and the comparison results of magnetic leakage condition of Comparative Example 2 and the present embodiment are as follows:
Referring to
Referring to
Referring to
In summary, in the embodiment of the present disclosure, the inner wall of the inner cylinder body is provided with a complete cylindrical surface 222, and the outer wall of the inner cylinder body is provided with magnetic insulating grooves, so as to improve efficiency and at the same time lower the cogging torque and reduce vibration and noise.
Those skilled in the art can easily understand that the above are only preferred embodiments of the present disclosure, and are not intended to limit the present disclosure. Any modification, equivalent replacement and improvement, etc. made within the spirit and principle of the present disclosure should all be included within the scope of protection of the present disclosure.
Number | Date | Country | Kind |
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202210914443.6 | Aug 2022 | CN | national |