This claims the benefit of Canadian Application No. 3,094,866, filed Sep. 30, 2020, the contents of which is incorporated by reference herein.
This invention is directed generally to the field of ventilation products and more particularly to roof vents of the type that provide for the ventilation of enclosed building spaces such as attics such as may be found in low rise residential or commercial buildings. Most particularly this invention is directed to a type of roof vent which can be used to permit air to vent from attic spaces for temperature and moisture control as may required by building codes or the like.
Roof vents have been known and have been used extensively in residential and other types of building construction to provide for air flow exchange from inside unheated spaces such as attics, for example. Ventilation is required under most building codes to prevent the build up of moisture in such an unheated attic space, as well as in some cases to help with temperature control in the occupied portion of the building below the attic. For example, exchanging hot air that has built up during the day with cooler night air can reduce the cooling load on a building cooling system used to cool the building below the attic. In an active roof vent a fan is used to cause the air to be vented. In a passive vent system, the ventilating air typically enters the attic space at the eaves, through eave vents, and then may drift upwardly and out of the attic space through a roof vent located towards a top of the roof. This sets up a gentle air circulation system.
Many forms of roof ventilation devices have been made and used in the past, including stand alone passive roof vents, ridge vents, vents with power fans, passive vents with rotating tops that may help to draw out the air and even devices that include electrically powered fans which may have a source of power from solar energy and/or grid energy.
The capacity of a passive ventilation device to provide ventilation is determined by the amount of the net free flow area formed through the body of the ventilation device. The net free flow area is defined as the total cross-sectional area of the narrowest passage through the vent which defines the smallest free-flowing cross-section area through which the air can flow. The smallest area is the limiting factor for the volume of passive air flow and this is why this measure is used. Typically, a vent structure is positioned over a hole in the roof, and the air flow area through the vent is about the same as the flow area of the hole in the roof. In this way the vent design is optimized for maximum net free flow area for a certain sized roof opening.
A well-designed roof vent lets the air out, but it also prevents pests, vermin and the like from entering the vented space through the net free flow area. This is done through the use of various designs of grills, screens, baffles and the like. The air can get out, but the pests cannot get in. Well designed vents also limit the ability of inclement weather, such as rain and/or snow, from entering the attic through the vent body, again through the use of screens, baffles or the like. Typically air flow passageways are designed to restrict weather from penetrating from the outside through the roof vent to the inside. The solid areas of the grills which block the pests and weather, to the extent that they also block the air flow, must be deducted from the total air flow opening area when calculating the true size of the net free flow area for any given ventilation device. The number of vents required for any installation is a function of the volume of the space being ventilated and the amount of the net free flow area of the device. The larger the net free flow area, the fewer devices are required to vent the same inside air volume being ventilated.
Active vents, which include a fan, may not have the same design restriction of having a predetermined net free flow area, as the forced flow of air from the fan can increase the air flow rate to a rate well above the passive air flow rate through a passive venting device. For vent designs with fans, efficient aerodynamic design requires closely housing the fan impeller within a tubular housing which acts as an air foil to allow the fan to develop some positive air pressure to push the air out of the attic or other closed space through the vent body. Alternatively negative air pressure may be created by an externally mounted fan to draw the air up out of the space to be vented, again through the vent body and the use of an air foil arrangement which extends down into the inside volume to be vented. Prior art designs have used fans mounted at locations that are above, at or below the level of the roof. In an active vent the fan housing is typically the only air flow path through the vent. Further the fan is typically mounted with the impeller directly across the flow path, closely within the housing. The blades of the fan impeller then occupy a significant percentage of the cross-sectional area of the tubular housing or air foil which defines the air flow passageway. This design permits the fan to develop proper air flow force when the fan is turned on.
Having the air flow passageway substantially blocked by the impeller blades would be an issue for a passive vent but it is not an issue for an active vent because when the fan is turned on, the air is pushed out at a rate defined by the fan capacity. The fan capacity is a function of the size and shape of the impeller, the size and shape of the fan housing, the size of the electric motor and the amount of the electrical power being provided. When the fan is not energized however, the hot air and moisture can build up in the space to be ventilated as there is not enough passive air flow otherwise past the impeller through the vent body.
Although the fan can be energized on demand with grid power, more recently designs for solar powered fans have been proposed. While energy efficient, as not requiring any grid power, such designs can suffer from not having an on-demand power source. For example, although they can force air out during the day with an adequate amount of light to create enough photovoltaic electricity, in the event there is not enough light then there may be no power. For example, at night there is not enough light to create photovoltaic energy and there may not be enough light if the solar panel is covered with snow. However, the need to continually and adequately ventilate the attic space still exists both at night and in snowy weather. Consequently, some of the prior art suggests adding a grid power source to the solar power source. However, this is more expensive and awkward requiring a building wiring connection to the roof vent itself. In this case the fan could be considered an electrical appliance which could require a separate electrical circuit, which is also expensive. Further, even with a backup of grid power the fan still needs to be energized to achieve the desired venting. In the event the building operator forgets to turn on the fan, when solar power is not available, then there is essentially no ventilation happening. What is desired is a simpler and more foolproof venting system.
Some examples of prior active ventilation devices, including both solar powered and grid powered devices for venting attics or the like include:
What is desired is a ventilation device design which includes a fan for active venting or forced air turnover in the ventilated space and a source of power for the fan. A preferred source of power is a solar power source such has an associated solar panel. What is also desired is a ventilation device design which can allow for passive airflow when the fan is not energized, and which includes the same net free flow area of a passive vent of the same or equivalent size. In particular what is desired is an energy efficient ventilation device which has a fan powered by an intermittent power source, such as a solar panel or an electrical storage device associated with a solar panel and which can provide a predetermined and rated passive ventilation capacity when the fan is not energized, such as at night.
What is desired is a vent design where notwithstanding the presence of an impeller in a fan housing substantially blocking the net free flow area through the fan housing, there is enough net free flow area that the vent functions as a passive vent with a predetermined net free flow area when the fan is turned off or not energized. What is also desired is a vent design which provides a fan housing and a functional aerodynamic design to permit the fan to blow air out of the space to be vented to the outside when the fan is energized.
What is also desired is a ventilation device that provides for passive air flow through a predetermined net free flow area in case the fan is not energized regardless of the reason for the fan not being energized. So, even if there is power such as grid power available, in the event the building operator simply omits to turn the fan on to force out the air from the enclosed space there is a desire for a rated passive ventilation flow capacity. What is desired therefore is a ventilation device that includes the features of both powered or active ventilation devices and passive ventilation devices. In this disclosure the term hybrid roof vent refers to a roof vent which includes the positive functional ventilation characteristics of both a passive vent and an active vent device.
Therefore, according to one aspect of the present invention there is provided a hybrid roof vent comprising:
wherein a collar air inflow area, including the air inflow gaps, is within about 5% of the vent net free flow area.
Reference will now be made by way of example only to preferred embodiments of the invention by reference to the following drawing in which:
A roof vent 10 according to the present invention is shown in
A solar panel 22 may be positioned on a top side of the central portion 18. The solar panel can be of any readily available type, and the one shown has four photovoltaic sections 23, set within a frame 25. The solar panel can be of any suitable make and should be sized to fit onto the top of the central portion of the vent. In other words, different sized vents may have different sized solar panels.
The inner baffle 28 defines a continuous wall around a central opening 30. According to a preferred embodiment of the present invention, below the central opening 30 is positioned a collar 32 which extends down through the roof opening 33 when the vent is placed in position on a roof. The collar 32 includes support columns 34, louvers 36 and a fan 38 in housing 40, all as described in more detail below. A power supply wire 39 connects the fan 38 to the solar panel 22.
Most preferably the collar 32 and fan housing 40 are integrally formed from molded plastic material such as the plastic used to form the above roof portion of the vent. The present invention also comprehends forming the collar 32 as a separate element which can be added as needed in the field. Reasonable results have been achieved with polypropylene but other injection moldable plastic compositions may also be used. This plastic needs to be strong enough to reliably retain the weight of the fan 38, but with a reasonably light-weight electric fan 38, this can be readily accomplished. However, enough support columns 34 are required of enough thickness to achieve the required load bearing of the fan mount as will be understood by those skilled in the art. By being molded from plastic the collar 32 can be easily and quickly mass produced for a reasonable cost.
The fan housing 40 needs to define a sufficient length of air foil to allow the fan 38 to generate positive pressure across the fan 38 impeller 42 to drive the air upwards, when the fan is powered. However, a reasonably short length of air foil is all that is required according to the present invention as shown at L, for the reasons described below. In the present invention the housing or air foil stops well short of the roof opening, which is contrary to the typical fan installations of the prior art. The fan housing 40 is most preferably circular, to better closely enclose the impeller 42 and the fan housing 40 and thus impeller 42 are most preferably centrally located below the opening 30 in the vent body by being centered in the circular collar 32.
In addition to supporting the weight and position of the fan 38 and fan housing 40, the support columns 34 of the collar 32 also support a plurality of louvers 36. The collar 32 is preferably tapered or angled so that it is of a smaller cross-sectional area and diameter at a lower end, in this embodiment, than at a top end where the column extends through the roof opening 33. The louvers 36 are preferentially sized, shaped and located on the collar 32 to provide a dual function. On the one hand, the louvers 36 are generally transverse to the expanding air flow generated by the fan as the air current is driven up the column towards the roof by the fan 38. Although there are air gaps 44 between the louvers according to the present invention, the gaps 44 are staggered outwardly to encourage any fan 38 generated air current to travel up inside the collar 32 and through the vent opening 30. Preferably the louvers 36 permit air to be drawn into the collar 32 to join the moving air column formed by the fan above the short air foil L formed by the fan housing 40. The consequence of the tapered louvered column 32 including inwardly directed louvers is that a smaller fan can be used to move more air. It will be understood by those skilled in the art that an optional tubular extension 45 of the fan housing (shown in dotted outline) can be provided extending upwardly if desired, without affecting the passive air flow of the device when the fan is not activated as described below.
However, the advantage of the tapered column with louvers 36 as described can now be better understood. When the fan is not energized, the impeller 42 blocks a substantial portion of the air flow that might otherwise pass through the air foil formed by the fan housing 40, thereby blocking passive ventilation through the fan housing 40. It will be noted that according to a preferred embodiment of the present invention each of the louvers 36 is angled with a lower outer edge 50 located further away from a center line of the collar 32 than an upper inner edge 52. As well, the successively higher louvers 36 extend successively further outwardly so that as the collar 32 gets closer to the roof the louvers 36 extend further and further away from a center line of the collar 32. In this way the louvers 36 are stacked above and outside of one another successively, in the upward or air ventilation direction.
The passive air flow can now be understood. As the hot air rises, it will be captured under the louvers 36 and directed inwardly into the collar 32 by each successive louver 36. In a rising passive air flow the upwardly outwardly tapered design allows more of the rising air flow to be captured as each successively higher louver 36 projects further out into the rising air currents. Each louver 36 is spaced from the next adjacent louver 36 by an air gap 44. The air gap 44 allows successive louvers 36 to direct the flow of passive rising air inwardly, and thus up through the central opening 30 in the roof above. The total area of the air gaps 44 for the collar 32 is preferably about as large as the net free area capacity of the roof vent, as defined by the grill 20 in the above raised central roof portion 18 of the vent 10 or the hole in the roof. A larger total air flow area in the gaps than the net free flow area in the grill doesn't add to the capacity of the vent, as the limitation is set by the grill openings on the exit from the top of the vent structure or the hole in the roof. A smaller air flow area through the gaps as compared with the net free flow area as defined by the top grill structure will define a new lower limit for the net free flow area for the passive mode for roof vent device of the present invention and therefore limit the usefulness of the design by requiring more vents per vented volume of air space to achieve the same passive air turnover. As can now be understood the preferred area of the gaps in total is about the same as the net free flow area of the grill section. Preferably the net free flow area is within 5% of the net free flow area of the rest of the vent, more preferably within about 1% and most preferable about the same as the net free flow area of the rest of the vent. This equal sizing of the net free flow areas may also help balance the aerodynamic loads during active venting.
As shown the tapered collar 32 is circular in cross-section. However, the present invention comprehends that other cross-sectional shapes could be used such as rectangular, triangular or multifaceted, but reasonable results have been attained with the circular cross-sectional area as shown. What is preferred, but not essential, regardless of the shape of the cross-sectional area, is to include the taper as part of the collar shape, with the taper going from narrower to wider as the collar 32 gets closer to the underside of the roof as shown. It will also be noted that the individual louvers 36 are preferably, but not necessarily curved, in cross-section, to gently deflect the rising air flow into the central portion or inside of the collar, i.e. below the roof opening 30. While this curved configuration is preferred it will be understood that the present invention comprehends various forms of louvers and air gaps could be used including straight angled louvers. What is preferred is to have a lower edge 50 which projects outwardly and an upper edge 52 which ends closer to the inside of the collar than the lower edge and most preferable below the outer edge of the next adjacent louver above.
Although a tapered column is the most preferred design, other shapes of collars are also comprehended. For example, a cylindrical column with angled air flow slots may also work, as shown at 51 as well as straight slots which are provided with inner airfoils 53 as shown in
It will be appreciated that some aerodynamic resistance may be created by the convoluted air passageway through the upper portion of the roof vent 10 which can potentially create a modest amount of back pressure, but the primary air flow restriction is the grill 20 which defines the net free flow area of the vent. It can now be understood that by sizing the combined gaps 44 between the louvers 36 to be equal to the net free flow area of the grill 20, an approximate balance of aerodynamic forces may be achieved (less the frictional effects noted above). According to the present invention there is the possibility of some additional air flow inwardly through the air gaps 44 between the louvers which may add to the amount of fan driven air flow which can be expelled through the grill 20 on the roof top.
As noted above, the total air flow area of the gaps 44 between the louvers 36 is most preferably about the same as the total net free flow area for the grill 20 on the roof top or outer portion 22 of the vent device. As a result, the total passive air flow rating for the vent is the same as for a standard passive vent of the same size. According to the present invention therefore it can function in an active mode as described above, and when not in active mode it is always providing a predetermined and rated amount of passive ventilation. No extra wiring, switches or attention is required to achieve the required rated passive venting, due to the design for the passive venting air flow. The present invention is therefore a hybrid vent, combing both features of active vents and passive vents in one vent assembly.
While reference has been made to various preferred embodiments of the present invention the scope of the invention is only limited by the enclosed claims. Various alterations have been described above and are comprehended by the claims attached. For example, although the louvers as shown have a particular shape to aid in the aerodynamic performance of the device during passive air flow, the present invention comprehends various other louver shapes provided that the air from the fan is directed largely through the vent body while at the same time the louver configuration permits passive air flow therethrough.
Number | Date | Country | Kind |
---|---|---|---|
CA 3094866 | Sep 2020 | CA | national |
Number | Name | Date | Kind |
---|---|---|---|
2805615 | Rudy | Sep 1957 | A |
4123968 | Malott | Nov 1978 | A |
4432273 | Devitt | Feb 1984 | A |
4608834 | Rummel | Sep 1986 | A |
6155008 | McKee | Dec 2000 | A |
6520852 | McKee et al. | Feb 2003 | B2 |
6612924 | Mantyla et al. | Sep 2003 | B1 |
6767281 | McKee | Jul 2004 | B2 |
7507151 | Parker et al. | Mar 2009 | B1 |
7774999 | McKee | Aug 2010 | B2 |
8915778 | Boehling et al. | Dec 2014 | B2 |
9243813 | Mantyla et al. | Jan 2016 | B2 |
9494330 | Bushey | Nov 2016 | B2 |
9557074 | Mantyla et al. | Jan 2017 | B2 |
20050191957 | Demetry et al. | Sep 2005 | A1 |
20100304660 | Boehling et al. | Dec 2010 | A1 |
20100330898 | Daniels | Dec 2010 | A1 |
20120178357 | Rheaume | Jul 2012 | A1 |
20150253021 | Daniels | Sep 2015 | A1 |
Number | Date | Country |
---|---|---|
2 267 823 | Dec 2001 | CA |
2 309 941 | Jul 2009 | CA |
2 364 672 | Jun 2010 | CA |
2 371 455 | Oct 2010 | CA |
2 536 023 | Feb 2013 | CA |
2 803 775 | Sep 2014 | CA |
2 597 366 | Mar 2015 | CA |
2 766 888 | May 2018 | CA |
102014222965 | May 2015 | DE |
Entry |
---|
Translation, DE-102014222965-A1 (Year: 2015). |
Number | Date | Country | |
---|---|---|---|
20220099317 A1 | Mar 2022 | US |