This application claims priority from Japanese Patent Application No. 2015-192742 filed Sep. 30, 2015. The entire content of the priority application is incorporated herein by reference.
The present disclosure relates to a liquid ejecting head configured to eject liquid.
As a liquid ejecting head, Japanese Patent Application Publication No. 2014-184660 discloses a recording head for an inkjet printer having a plurality of head units (unit heads) aligned in a width direction (width dimension) of a recording sheet.
The conventional liquid ejecting head described above has a circuit board (transmission substrate) electrically connected to the plurality of head units. The circuit board is mounted upright in a case that accommodates the plurality of head units. The head units are arranged on opposing sides of the circuit board with respect to a direction orthogonal to a surface of the circuit board. A wiring member (flexible cable) extends from each head unit toward the circuit board, and a distal end of each wiring member is connected to the circuit board.
Two metal plates are disposed one on either side of the circuit board so as to be separated from the circuit board. The two metal plates serve to reinforce the overall rigidity of the liquid ejecting head. These plates can suppress deformation in the head caused by heat when the wiring members are fixed to the circuit board by thermocompression bonding, for example.
Since gaps are formed between the circuit board and each metal plate in the conventional liquid ejecting head described above, it is conceivable that the circuit board would deflect toward the side opposite the wiring member when the wiring member is being bonded to the circuit board with pressure. This deflection of the circuit board could result in a defective connection if the wiring member cannot be pressed against the circuit board with sufficient pressure.
In view of the foregoing, it is an object of the present disclosure to provide a liquid ejecting head having a plurality of head units that is capable of improving reliability of electrical connections between wiring members and a circuit board.
In order to attain the above and other objects, the disclosure provides a liquid ejecting head including a circuit board, a main body, a plurality of wiring members, a plurality of contacts, a first support member and a second support member. The circuit board extends in a first direction and has a first surface and a second surface opposite the first surface in a second direction perpendicular to the first direction. The main body includes a plurality of head units, the plurality of head units including a first head unit and a second head unit, the circuit board being interposed between the first head unit and the second head unit in the second direction, the first head unit being arranged offset from the second head unit in the first direction. The plurality of wiring members includes a first wiring member and a second wiring member, the first wiring member extending from the first head unit toward the first surface circuit board and the second wiring member extending from the second head unit toward the second surface of the circuit board. The plurality of contacts is provided in one-to-one correspondence with the plurality of head units, the plurality of contacts including a first contact disposed on the first surface of the circuit board and a second contact disposed on the second surface of the circuit board, the first contact being connected to the first wiring member and the second contact being connected to the second wiring member. The first support member is arranged to face the first surface of the circuit board in the second direction and extends along the first surface, the first support member having a first protrusion protruding toward the first surface in the second direction, the first protrusion being arranged at a position aligned with the second contact in the second direction. The second support member is arranged to face the second surface of the circuit board in the second direction and extends along the second surface, the second support member having a second protrusion protruding toward the second surface in the second direction, the second protrusion being arranged at a position aligned with the first contact in the second direction.
The particular features and advantages of the disclosure as well as other objects will become apparent from the following description taken in connection with the accompanying drawings, in which:
Next, a printer 1 according to an embodiment will be described while referring to
In the printer 1, a sheet 100 is configured to be conveyed in a conveying direction, as shown in
<Overall Structure of the Printer>
As shown in
When conveyed through the printer 1, the sheet 100 is supported on a top surface of the platen 3. The four inkjet heads 4 (4c, 4m, 4y, and 4k) are arranged in order in the conveying direction above the platen 3. The inkjet heads 4 (4c, 4m, 4y, and 4k) serve to eject ink in their respective colors cyan (C), magenta (M), yellow (Y), and black (K). Ink tanks (not shown) are provided for supplying ink in the corresponding colors to the four inkjet heads 4. Note that the inkjet heads 4 are line-type inkjet heads having a plurality of nozzles 16 (described later with reference to
The conveying roller 5 is disposed on the rear side of the platen 3 (upstream side in the conveying direction), while the conveying roller 6 is disposed on the front side of the platen 3 (downstream side). A motor (not shown) is provided for driving the conveying rollers 5 and 6 to rotate in order to convey the sheet 100 forward over the platen 3.
The controller 7 includes a central processing unit (CPU), a read-only memory (ROM), a random access memory (RAM), a nonvolatile memory such as electrically erasable programmable read-only memory (EEPROM), and an application-specific integrated circuit (ASIC) that includes various control circuits. The controller 7 is also connected to a personal computer or other external device 9 and is capable of performing data communications with the same. The controller 7 is configured to control components of the printer 1 based on print data transmitted from the external device 9.
More specifically, the controller 7 is configured to control the motor such that the conveying rollers 5 and 6 convey the sheet 100 in the conveying direction, and control the inkjet heads 4 to eject ink on the sheet 100 as the sheet 100 is conveyed. Through this operation, the printer 1 can print an image on the sheet 100.
<Structure of the Inkjet Heads>
Next, the structure of the inkjet heads 4 will be described. Since the four inkjet heads 4 all have the same construction, the following description will focus on a single inkjet head 4. As shown in
(Main Body)
The main body 10 includes a case member 14, and a plurality (nine in the embodiment) of head units 15 provided in the case member 14.
The case member 14 is elongated in the left-right direction coincident with the width direction of the sheet 100. The nine head units 15 are mounted in a bottom portion of the case member 14. As shown in
The head units 15 have a rectangular planar shape that is elongated in the left-right direction. As shown in
(Circuit Board)
The circuit board 11 is a rectangular-shaped substrate. The circuit board 11 is mounted in the case member 14 of the main body 10 in an upright state, with its longitudinal direction aligned in the left-right direction. That is, the circuit board 11 extends in the left-right direction. The left-right direction is an example of a first direction. The circuit board 11 extends upward from the case member 14 between the two rows of head units 15. To rephrase that, the nine head units 15 described earlier are divided into two groups arranged on opposite sides of the circuit board 11 with respect to the front-rear direction, which is orthogonal to the longitudinal direction (left-right direction) of the circuit board 11, as shown in
The circuit board 11 is connected to the controller 7 of the printer 1 by a flexible cable (not shown).
Various circuit elements are incorporated in the circuit board 11 for controlling each of the head units 15. As shown in
As shown in
(Wiring Members)
The wiring members 12 are connected to the corresponding head units 15. As shown in
As described above, the circuit board 11 is connected to the controller 7 of the printer 1 by a flexible cable. The circuit board 11 is also connected to each of the head units 15 by the wiring members 12 having the corresponding driver ICs 20 mounted thereon. The circuit board 11 can transmit signals to the driver IC 20 of each wiring member 12 for controlling the corresponding head unit 15 based on signals received from the controller 7. The driver IC 20 can output a drive signal to the corresponding head unit 15 for driving the actuator based on the signals received from the circuit board 11.
(Support Members)
The two support members 13 (13A, 13B) are both metal plates formed of aluminum, copper, or the like. The support members 13 are arranged alongside the circuit board 11, with the front support member 13A disposed on the front side of the circuit board 11 and the rear support member 13B disposed on the rear side. Bottom ends of the support members 13 are mounted in the case member 14. Each support member 13 extends upward from the case member 14 and parallel to the circuit board 11. The vertical direction is an example of a third direction. The front support member 13A is an example of a first support member, while the second support member 13B is an example of a second support member.
Openings 23 are formed in a lower half of each support member 13 for exposing the contacts 17 of the circuit board 11 in the support member 13. Four openings 23 are formed in the front support member 13A at positions corresponding to the four contacts 17 on the front surface of the circuit board 11, and five openings 23 are formed in the rear support member 13B at positions corresponding to the five contacts 17 on the rear surface of the circuit board 11. Each opening 23 has a greater left-right width than a width of the corresponding contact 17. A top edge defining each opening 23 is positioned higher than a top edge of the corresponding contact 17. Thus, outlines of the contacts 17 viewed in the front-rear direction, orthogonal to the surface of the circuit board 11, fit entirely within outlines of the corresponding openings 23. The distal end portions of the wiring members 12 extending upward from the corresponding head units 15 are connected to the contacts 17 exposed in the corresponding openings 23.
The distal end portion of each wiring member 12 is connected to the circuit board 11 by thermocompression bonding while a conductive adhesive is interposed between the distal end portion of the wiring member 12 and the circuit board 11. Here, the support member 13 disposed on the opposite side of the circuit board 11 from the contact 17 to which the wiring member 12 is being bonded can support the circuit board 11 on its back side as the wiring member 12 is pressed against the circuit board 11.
Since the support members 13 are configured of metal plates in the embodiment, heat generated when the wiring member 12 is connected to the circuit board 11 by thermocompression bonding is partially transmitted through and dissipated from the metal plates. In addition, the support members 13 arranged on both sides of the circuit board 11 function as electromagnetic shields covering the circuit board 11. That is, the metal support members 13 can block external electromagnetic interference (noise) to prevent such noise from reaching the circuit board 11.
However, if the support members 13 are spaced apart from the circuit board 11, the circuit board 11 is deflected when the wiring member 12 is pressed against the circuit board 11. In such cases, it may not be possible to press the wiring member 12 against the circuit board 11 with sufficient force, potentially resulting in a defective connection. On the other hand, if the support members 13 are arranged to closely contact the entire side surfaces of the circuit board 11, wiring and the like formed on the circuit board 11 will be in contact with the support members 13, potentially leading to short-circuiting among wiring on the circuit board 11, particularly when the support members 13 are formed of metal plates.
Accordingly, in the present embodiment, the support members 13 are provided with protruding parts (first protrusions 21 and second protrusions 22) for partially supporting the circuit board 11.
(1) First Protrusions
The first protrusions 21 are provided in areas of the support members 13 aligned with contacts 17 positioned on the opposite side of the circuit board 11 in the front-rear direction and protrude toward the circuit board 11. More specifically, five first protrusions 21 are provided on the front support member 13A at positions corresponding to the five contacts 17 provided on the rear surface of the circuit board 11 in the front-rear direction. Similarly, four first protrusions 21 are provided on the rear support member 13B at positions corresponding to the four contacts 17 provided on the front surface of the circuit board 11 in the front-rear direction. The five first protrusions 21 formed in the front support member 13A are an example of a first protrusion. The four first protrusions 21 formed in the rear support member 13B are an example of a second protrusion.
The first protrusions 21 have vertical and left-right dimensions greater than those of the contacts 17. Hence, the outlines of the contacts 17 viewed in the front-rear direction, orthogonal to the longitudinal direction of the circuit board 11, fit entirely within outlines of the first protrusions 21. As shown in
The first protrusions 21 are formed in the support member 13 by performing a metalworking process called press drawing on sheet metal. Through this process, localized portions of the support member 13 are drawn into a die to form the first protrusions 21 that protrude toward the circuit board 11.
When connecting the wiring members 12 to the corresponding contacts 17 in the inkjet head 4 having the above construction, the first protrusions 21 positioned on the opposite side of the circuit board 11 from the contacts 17 support the back side of the circuit board 11. Here, the first protrusions 21 are in contact with the circuit board 11 and, therefore, can reliably support the circuit board 11. Since the first protrusions 21 prevent the circuit board 11 from bending, the wiring members 12 can be reliably pressed against and connected to the corresponding contacts 17.
Note that there is no particular restriction on the method of forming the first protrusions 21, but the first protrusions 21 in the embodiment are formed by locally drawing portions of sheet metal configuring the support member 13. With this method, the first protrusions 21 can be formed simply. Alternatively, protrusions serving as the first protrusions 21 may be formed by affixing separate members formed of resin or the like to the support member 13. However, this method is less cost-effective than the method used in the embodiment.
Further, the ground wirings 18 are formed on the front and rear surfaces of the circuit board 11 in areas aligned with the contacts 17 provided on the opposite surface of the circuit board 11 in the front-rear direction, as shown in
(2) Second Protrusions
As shown in
The second protrusions 22 are formed by bending the top edges of the support members 13 toward the circuit board 11 so that the top edges are doubled over across the entire left-right dimension of the support members 13.
Since the second protrusions 22 are provided on the support members 13 separately from the first protrusions 21, the circuit board 11 is supported not only by the first protrusions 21, but also by the second protrusions 22 positioned apart from the first protrusions 21 when the wiring members 12 are being bonded. Accordingly, this construction can better suppress deflection of the circuit board 11 in order to achieve more reliable connections. Note that a protruding length h1 of the first protrusions 21 is preferably equivalent to a protruding length h2 of the second protrusions 22 in order that the support members 13 can be more easily maintained in an orientation substantially parallel to the circuit board 11 to suppress deflection of the same.
Further, while there is no particular restriction on the method of forming the second protrusions 22, in the embodiment the second protrusions 22 are formed by bending the top edge of each support member 13 so that the top edge is folded down on each support member 13 itself. In this way, the second protrusions 22 can be formed simply by bending the top edges of sheet metal. Further, bending the edges of the support members 13 enhances their stiffness or rigidity, improving their function for supporting the circuit board 11.
The stiffness of the support members 13 is further enhanced by extending the second protrusions 22 across the entire left-right dimension of the support members 13 (along the longitudinal dimension of the circuit board 11). Further, extending the second protrusions 22 across the entire top edge of the support member 13 in the left-right direction can prevent gaps from being formed between the circuit board 11 and the support members 13, thereby more reliably shielding the circuit board 11 from external noise coming from above.
While the description has been made in detail with reference to specific embodiment thereof, it would be apparent to those skilled in the art that various changes and modifications may be made therein without departing from the scope of the above described embodiment.
[1] In order to reliably prevent the circuit board 11 from deflecting when connecting the wiring members 12, it is preferable that the first protrusions 21 of the support member 13 positioned on the back side of the circuit board 11 (the opposite side of the wiring member 12 being connected) are in contact with the circuit board 11. However, this configuration reduces the flexibility of laying out elements configured of wiring and circuits since such elements cannot be arranged in regions of the circuit board 11 that are contacted by the first protrusions 21. From this perspective, the first protrusions 21 may be spaced apart from the circuit board 11.
[2] The first protrusions 21 provided on each support member 13 may have different protruding lengths. The following points may be considered when determining the positions at which the first protrusions 21 should be given a longer protruding length.
The ease at which the circuit board 11 deflects when a wiring member 12 is pressed against the circuit board 11 differs depending on whether the wiring member 12 is pressed against a longitudinal (left-right) end region of the circuit board 11 or a center region of the circuit board 11. That is, the center region tends to deflect more readily than the end regions. Therefore, if the first protrusions 21 positioned on the end regions are spaced apart from the circuit board 11, the circuit board 11 may break before deflecting far enough to contact the first protrusions 21 formed on the back side of the circuit board 11 when one of the wiring members 12 is pressed firmly against the end region of the circuit board 11.
The side first protrusions 21a have a protruding length ha that is greater than a protruding length hb of the center first protrusions 21b. Since the side first protrusions 21a have a large protruding length ha, the circuit board 11 will contact the side first protrusions 21a after bending a slight amount when pressed by a wiring member 12, thereby preventing damage to the circuit board 11. On the other hand, since the center first protrusions 21b have a smaller protruding length hb, the center first protrusions 21b remain separated from the circuit board 11, except when the circuit board 11 is pressed by a wiring member 12. This configuration facilitates arrangement of wirings 25 and the like in the center region of the circuit board 11, improving the flexibility of the layout design.
Further, the side first protrusions 21a that protrude at the greater length ha are preferably in contact with the circuit board 11 (the ground wirings 18), while the center first protrusions 21b having the smaller protruding length hb are preferably separated from the circuit board 11. Since the side first protrusions 21a are normally in contact with the circuit board 11, the side first protrusions 21a can reliably suppress deflection of the circuit board 11 when connecting wiring members 12.
[3] The first protrusions and second protrusions are not restricted to structures formed by drawing and bending type metalworking processes. For example, the first and second protrusions may be formed by depositing a liquid thermosetting resin on the support members and curing the resin with heat.
[4] In the embodiment described above, the second protrusion 22 is formed on each support member 13 in addition to the first protrusions 21 corresponding to the contacts 17, but the second protrusion is not essential and may be omitted.
[5] In the embodiment described above, one support member 13 is disposed on each of the front and rear sides of the circuit board 11 and extends along the longitudinal dimension of the circuit board 11, but support members may be arranged in divisions around the head units 15. For example, when the head units 15 are arranged as in
[6] The support members are also not limited to metal, but may be formed of a nonmetallic material. However, in order to function as members that support the circuit board, the support members should have at least a certain degree of stiffness or rigidity. Hence, the support members could be formed of a high-strength nonmetallic material such as a rigid plastic.
[7] A plurality of first protrusions (first protrusions 21) is provided on each support member 13 disposed in the embodiment described above, but a single first protrusion may be formed on each support member 13. Even providing a single first protrusion can better suppress deflection of the circuit board 11 when connecting wiring members 12, rather than providing no first protrusion on each support member 13. When providing a single first protrusion, the protrusion should be preferably disposed near a center of each support member 13 in a longitudinal direction thereof.
Number | Date | Country | Kind |
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2015-192742 | Sep 2015 | JP | national |