The present invention relates to a method of filling a bag with an alcohol beverage and in particular, relates to a method of filling a bag contained in a container such as a keg with beer. The present invention further relates to a valve assembly and a valve and spear unit assembly both adapted for filling a bag with an alcohol beverage when the bag is contained in a container.
It is known to contain alcohol, such as wine in bags contained in a cardboard type container. Further, it is known to use a bag inserted into a keg for storing beer in the bag. In the case of a beer keg, pressure is applied to the bag to dispense the beer from the bag and out of the keg. Further, the bag is inserted into the keg container prior to the beer being filled into the bag.
The filling of beer into the bag, has two potential problems. One problem is that the bag still may contain air that mixes with the beer and spoils the beer. Another problem is that the filling of the beer directly into the bag has been known to rupture the bag.
It is an object of the present invention to provide a method for filling a bag with an alcohol beverage or beer that reduces the risk of the bag retaining air when the beverage is filled into the bag.
It is another object of the present invention to provide a method for filling a bag with an alcohol beverage or beer that reduces the chances of bag rupture during filing of the bag with the beverage.
It is an object of the present invention to provide a valve assembly for use with an alcohol beverage or beer dispensing apparatus that reduces the risk of the bag retaining air when filled with beer.
It is another object of the present invention to provide a single valve assembly that fits through a single opening for the container of an alcohol beverage or beer dispensing apparatus.
It is another object of the present invention to provide a valve assembly for an alcohol beverage or beer dispensing apparatus which assembly is adapted to fill the bag with an alcohol beverage or beer and is adapted to supply a pressure in the container against the bag for dispensing the alcohol from the bag, and reduces the chances of the bag rupture during filing of the bag.
It is another object of the present invention to provide a valve and spear unit assembly for use with an alcohol beverage or beer dispensing apparatus that reduces the risk of the bag retaining air when filled with beer, which assembly is a separate component part of the alcohol dispensing apparatus that may be cleaned and recycled.
It is yet another object of the present invention to provide a valve and spear assembly for an alcohol beverage or beer dispensing apparatus that is adapted to fill the bag with an alcohol beverage and is adapted to supply a pressure in the container against the bag for dispensing the alcohol from the bag, and reduces the chances of the bag rupture during filing of the bag.
In one aspect, the present invention provides a method for filling a bag with an alcohol beverage wherein the bag is inflated with an inert gas prior to filing the bag with the beverage and the inert gas is vented from the bag, preferably as the bag is filled with the beverage.
By initially inflating the bag with the inert gas, the bag does not have to be inflated during the step of filling the bag with the beverage and hence the bag is less susceptible to rupture during beverage filling. Further the inert gas does not adversely react with the beverage to spoil the beverage. Also, inflating the bag with inert gas acts to purge or mix any air trapped against in the bag with the inert gas and during the venting step, the air is vented from the bag with the inert gas. As a consequence, there is less chance for air to be trapped in the bag and spoil the beverage in the bag. Preferably, the inert gas is vented from the bag during the step of filling the inflated bag with the beverage.
In another aspect, the present invention provides a method for filling a bag contained in a container with an alcohol beverage wherein air located between the bag and container is evacuated from the container. The bag is then inflated with an inert gas prior to filling the bag with the beverage and the inert gas is vented from the bag as the bag is filled with the beverage.
By initially evacuating air from the container prior to bag inflation, the present invention reduces the occurrence of air pockets being trapped between the bag and container during bag inflation. Further, the inflation of the bag requires less pressure thereby reducing stress placed on the bag during inflation and hence reducing risk of bag rupture. Alternatively, if the gas is inserted into the bag under at a non-lessened pressure, the fill rate of the bag is not slowed down by venting of air from the container because the air has already been evacuated. These advantages may be further enhanced by continuing the evacuating step during the bag inflation step.
It should be understood that by evacuating air from the container it is meant to reduce the volume of air in the container outside of the bag and in effect create a vacuum in the container that facilitates the inflation of the bag with the inert gas.
By inert or charging gas, it is meant a gas that has an inert chemical reaction when mixed with the alcohol beverage so as not to spoil or adversely affect the quality of the beverage. Preferably the inert gas is CO2 or nitrogen when the beverage is beer.
In accordance with another aspect of the present invention there is provided a valve assembly adapted for filling a bag with an alcohol beverage where the bag is contained in a container having an aperture. The valve assembly comprises a valve body adapted to be secured in the aperture. In one embodiment, the valve body has a first passageway extending through the center of the valve body. The valve body has at least one second passageway extending through the valve body radially spaced from the first passageway. The assembly has a first valve centrally seated in the valve body in releasable sealing engagement with the first passageway for controlling the flow of one of charging gas and beverage through the first passageway into and out of the bag. The assembly has a second valve seated in the valve body concentrically of the first valve in releasable sealing engagement with the at least one second passageway for controlling the flow of one of charging gas and beverage through the at least one second passageway into and out of the bag.
It is envisaged that the valve body has at least one and third passageway spaced radially out from the first passageway and the assembly has a third valve seated in the valve body concentrically of the first valve for controlling the flow of gas through the at least one third passageway into and out of the container exterior of the bag. The third valve permits air to be removed from the keg container as the bag is inflated and permits for pressurized air to be forced into the container and act against the bag to facilitate beverage dispensing. This embodiment has three valves utilized in one valve body.
Preferably, the second and third valves are ring valves that are concentrically spaced to provide valve actuators for opening and closing the valve that are radially spaced from each other and axially moveable independent of each other.
In a second embodiment, the valve body has first, second and third spaced apart passageways extending through the valve body. The valve assembly has first, second and third valves. The first valve is seated in the first passageway for controlling the flow of one of charging gas, preferably CO2, and beverage through the first passageway, into and out of the bag. The second valve is seated in the second passageway for controlling the flow of one of charging gas and beverage through the second passageway, into and out of the bag. The third valve is seated in the third passageway for controlling the flow of gas through the third passageway, into and out of the container exterior of the bag.
By providing an extra valve, i.e. two valves that permit for charging gas, the bag may be inflated with the charging gas prior to filling with beer. The use of the charging gas reduces the risk of bag rupture when the beverage is filled into the bag. When the alcohol beverage is filled into the inflated bag, the inert charging gas and any air mixed therewith, is forced out the valve not used to fill the bag with the beverage.
Preferably, the first valve is used to fill and dispense the alcohol beverage from the bag. Preferably, the second valve is used to inflate the bag with charging gas and permit the charging gas to exit the bag as the bag is filled through the first valve with the alcohol beverage.
Each valve may have a valve actuator for opening and closing the valve. Preferably, the valve actuator of each valve extends away from the valve body by a different predetermined distance. This permits for selective activation of the valves either one at a time or in set combinations during inert gas filling, alcohol filling and alcohol dispense mode of operation. Preferably, the first passageway is centrally disposed of the valve body and the other two passageways are spaced radial thereof.
Therefore, in accordance with another aspect of the present invention there is provided a valve assembly adapted for filling a bag with an alcohol beverage where the bag is contained in a container having an aperture. The valve assembly comprises a valve body adapted to be secured in the aperture. The valve body has a first passageway extending through the center of the valve body and at least one second passageway extending through the valve body radially spaced from the first passageway. The valve assembly has a first valve centrally seated in the valve body in releasable sealing engagement with the first passageway for controlling the flow of one of charging gas and beverage through the first passageway into and out of the bag. The valve assembly has a second valve seated in the valve body concentrically of the first valve in releasable sealing engagement with the at least one second passageway for controlling the flow of one of charging gas and beverage through the at least one second passageway into and out of the bag.
In accordance with a further aspect of the present invention there is provided a valve and spear assembly or unit for use with a container housing a bag adapted to be filled with an alcohol beverage. The valve and spear assembly comprises a valve body having first, second and third spaced apart passageways extending through the valve body. The assembly has a first valve seated in the first passageway for controlling the flow of one of charging gas and beverage through the second passageway. The assembly has a second valve seated in the second passageway for controlling the flow of one of charging gas and beverage through the first passageway. The assembly has a third valve seated in the third passageway for controlling the flow of pressurizing gas through the third passageway. The assembly has an elongated hollow spear extending from and connected in fluid flow communication with the first passageway. The hollow spear has an open end portion spaced from the first passageway. By providing a separate component part comprising the valve and spear unit assembly, there is provided a part that may be removed from the container, cleaned and re-used.
Preferably, the first passageway has a tubular extension extending from the valve body that is adapted to extend into the bag, and the hollow spear is secured to the tubular extension.
Preferably, the spear has an outside diameter and the hollow tube extension has an inside diameter corresponding to the outside diameter of the spear whereby the spear is inserted into the hollow tubular extension by interference fit.
For a better understanding of the nature and objects of the present invention reference may be had to the accompanying diagrammatic drawings in which:
Referring to
The home beer dispensing apparatus 10 has a front wall 12 and a dispensing tap 14 protruding forward of the front wall 12. A drip tray 16 also protrudes forward of the front wall 12 and is adapted to support an open glass container 18 below the dispensing tap 14. The home beer dispensing apparatus 10 further has a base 21 adapted to rest on a counter top. The front wall 12 is an extension of two pivoting side walls 20 which may be moved between closed and open positions to allow the keg 22 (see
The housing of the home beer dispensing apparatus 10 further includes a top wall 24 and a rear wall 26. The rear wall 26 has a grill 30 that permits for air circulation within the home beer dispensing apparatus 10. An electrical cord 32 extends through the rear wall 26 of the apparatus 10 to provide a connection into a main electrical supply to supply electrical power to the electrical components housed within the unit 10. Alternatively, a 12 Volt DC supply input may be used.
The dispensing apparatus 10 has a cooling system 34 located behind and below keg 22 that is adapted to cool beer in keg 22 when keg 22 is placed into dispensing apparatus 10
Referring now to
The valve assembly 40 is adapted to fit into a raised collar aperture 42 of keg 22. The valve assembly 40 has an annular shaped body 46 that is secured in the aperture 42. The valve body 46 has an annular groove 47 and flange 49 that is adapted to extend above the keg 22 for mating with a tap dispensing adapter (not shown) connected to tap 14 (see FIGS. 1 and 2).
The valve body 46 has a first passageway 48, a second passageway 50, and a third passageway 52 spaced apart from each other and extending through the valve body 46. As best seen in
The valve assembly includes a first valve 54, a second valve 56 and a third valve 58. The first valve 54 is seated in the first passageway 48 for controlling the flow of the beverage or beer through the first passageway 48 into and out of the bag 44.
The second valve 56 is seated in the second passageway 50 for controlling the flow of gas such as carbon dioxide through the second passageway 50 into and out of the bag.
The third valve 58 is seated in the third passageway 52 and controls the flow of gas through the third passageway 52 into and out of the keg 22 exterior to the bag 44.
Each valve, 54, 56, and 58 has a valve actuator or stem 60 that effectively opens and closes the valve. The valve stem 60 extends away from the valve body 46 by a different predetermined distance for each of valves 54, 56 and 58. Each of the valves 54, 56 and 58 further includes a valve head 70 connected to the valve stem 68. The valve head 70 carries an O-ring 72 which is adapted to seal the valve head within the respective passageway. A spring 74 urges the valve head 70 into sealing engagement with its corresponding passageway. The valve stems 68 are accessible from outside the keg 22 for moving each valve head 70 into an open and closed position to respectively enable and inhibit fluid flow through passageways 48, 50 and 52.
The valve body 46 has an annular recessed groove 62 recessed in an inner wall 64 of the valve body 46. The inner wall 64 is positioned within the keg 22. The recessed groove 62 is adapted for receiving the neck 66 of bag 44 in press fit relation therewith. The annular recessed groove 62 has a diameter that surrounds the first and second passageways 48 and 50. The third passageway 52 is located outside of the diameter of the recessed groove 62 and as a result, the third passageway 52 is located outside of the bag 44.
The keg 22 has a collar flange 82 which defines the raised collar aperture 42, the valve body 46 has an outer peripheral wall 63 with a recessed groove 61 extending around the outer wall 63. An intermediate ring or bung 80 is adapted to seat the valve body 46 within the raised collar aperture 42. The intermediate ring 80 has inner and outer walls 84, 86. The inner wall 84 has flange 88 extending inwardly thereof that is adapted to fit into the recessed groove 61 of the outer wall 63 of the valve body 46. The outer wall 86 of the intermediate ring 80 has a resilient barb 90 and a locking flange 92 spaced from the barb 90 so as to define an outer locating groove 94 into which the collar flange 82 of the keg 22 is held. The barb 90 is adapted to pass through the aperture 42 and spring back into locking engagement with the collar flange 82 so as to lock the valve assembly 40 in place. Special tools are required to remove the valve assembly 40 and the intermediate ring 80 from the collar flange 82 of the keg 22 once the keg 22 is returned to the brewery for refilling.
In order to ensure that the contents of the keg 22 have not been tampered with, the keg 22 has an anti-tamper ring 96 that overlays the intermediate ring 80, a portion of the keg 22 and a portion of the valve body 46. The intermediate ring 80 has an aperture 98 that passes completely through the intermediate ring 80 to provide a vent passageway. The anti-tamper ring 96 has a flange part 100 that is inserted into the vent aperture 98 of the intermediate ring 80. In the event the anti-tamper ring 96 is removed from the keg 22, vent aperture 98 is open and the contents or any pressure within the keg 22 exterior of the bag is released. Further, as a pressure relief feature, the anti-tamper ring 96 is designed to release from aperture 98 when pressure in keg 22 exceeds a predetermined valve to vent pressurized air through aperture 98.
The valve assembly 40 and the spear assembly 102 provide a combination that may be removed for the purposes of recycling of the valve assembly 40 and the spear assembly 102. The bag neck 66 can be removed from the valve assembly 40 so that this valve 40 and spear 102 assembly may be cleaned and reused with a new bag 44 and bag neck 66. The valve and spear assembly is shown as an independent assembly in
Referring to
Referring to
As the bag 44 expands within the container 22 air trapped between the bag 44 and the keg 22 exits through the third passageway 52 because the third valve 58 is open.
In an alternative embodiment prior to the carbon dioxide being blown through passageway 48, third valve 58 is opened and third passageway 52 is connected to a vacuum pump (not shown) which draws a vacuum through third passageway 52 to evacuate air trapped in the keg 22 outside of the bag and creates a partial vacuum in the keg 22. Then, as before, the engagement ring 110 opens first valve 54 and carbon dioxide is blown under pressure in through the first valve passageway 48. The carbon dioxide inflates the bag 44 such that the bag is inflated to fill the volume of the keg 22. Further, the carbon dioxide mixes with air trapped in bag 10. Due to the previous evacuation of air from the keg 22, the bag 44 readily expands within the keg 22. Alternatively, the step of evacuating the air from keg 22 may continue during the step of filling the bag 44 with carbon dioxide.
Referring to
Referring to
The next step is the dispensing step which is shown in
The different predetermined heights or extensions of the valve actuator 60 of each of the first, second and third valves 54, 56 and 58 permits for different valves to be actuated or opened by the dispenser ring in a selective manner.
Referring now to the embodiment of
The valve body 146 has a first centrally disposed passageway 148. The first centrally disposed passageway 148 contains a first valve 154 in the form of a ball that is movable within the passageway 148. The ball valve 154 is held in normally sealing engagement by spring 155. The first passageway 48 is connected and forms part of the hollow spear 102. The spear has a central passageway 103 along which beverage or charging gas may be moved to a remote end 105 positioned adjacent the bottom of keg 22.
The valve body 146 has a second passageway 150 that is shown readily spaced outwardly of the first passageway 148. It should be understood from
The valve body 146 further includes at least one third passageway 152. The passageway 152 is shown to be readily spaced and disposed relative to the central passageway 103. The radial passageway 152 is closed by a third ring valve 158. The third ring valve 158 is held in its closed position by a spring 163 that acts against an intermediate wall between the second passageway 150 and the third passageway 152 to maintain the valve 58 in a sealing closed position. The valve 58 has a ring shaped actuator surface 161 that is spaced concentrically and radially of the first and second valves 154 and 156 so as to be independently moveable relative to these valves parallel to axis 101.
The first valve or ball valve 154 is moveable to control the flow of a charging gas or the beer beverage into and out of the bag 44. The second valve 156 also controls the flow of either the charging gas or beverage into or out of the bag 44. In the preferred embodiment, the charging gas is controlled by the second valve 156 and the flow of beverage is controlled by the first valve 154.
The third valve 158 is seated in the third passageway 152 and is open to permit air as shown by arrows 63 to be forced into the keg 22 exterior to the bag 44.
The valve body 146 in effect acts as the bag neck for bag 44 and comprises two parts 146a and 146b that are snap fitted together to securely locate flap valves 156 and 158 therebetween. To support the bag 44, neck or valve body part 46b has an out turned annular flange 170 having a diameter that is greater than the diameter of the second passageway 150. The bag 44 is welded to the out turned annular flange 170 whereby the bag 44, valve assembly 40, and spear 102 become a disposable assembly.
Referring to
Referring to
After the bag 44 has been filled with carbon dioxide gas, any air trapped within the bag should be mixed with the carbon dioxide gas. The next step is to insert beer into the inflated bag 44 along spear 102. This is accomplished by connecting a hose to the first valve 154 so as to open the valve 54 and then insert beer in through valve 154 and spear 102 into the bag 44. The hose also effectively opens valve 156 and allow gas to escape out through valve 156 as the beer fills the contents or the volume of the bag 44.
During beer dispensing, an adapter tap (not shown) is secured to the valve assembly 40 in a manner that will interconnect the spear 102 with the tap 14 whereby when the tap 14
| Number | Date | Country | Kind |
|---|---|---|---|
| 0227932.1 | Nov 2002 | GB | national |
| 0227933.9 | Nov 2002 | GB | national |
| 0227939.6 | Nov 2002 | GB | national |
| 0227945.3 | Nov 2002 | GB | national |
| 0324901.8 | Oct 2003 | GB | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/IB03/05405 | 11/25/2003 | WO | 2/1/2006 |