Method for improving the aqueous solubility of poorly-soluble substances

Information

  • Patent Grant
  • 9023398
  • Patent Number
    9,023,398
  • Date Filed
    Friday, September 10, 2010
    14 years ago
  • Date Issued
    Tuesday, May 5, 2015
    9 years ago
Abstract
Provided is a method for increasing the solubility of a poorly-soluble substance used in pharmaceutical products, veterinary pharmaceutical products, quasi-drugs, cosmetic products, food products, agricultural chemicals, and the like, without using large amounts of additives. This is a method for improving aqueous solubility, which comprises coating the surface of the particle of a poorly-soluble substance used in pharmaceutical products, veterinary pharmaceutical products, quasi-drugs, cosmetic products, food products, agricultural chemicals, and the like, with microparticles of a calcium compound such as calcium phosphate or calcium carbonate.
Description
TECHNICAL FIELD

The present invention relates to a method for improving the aqueous solubility of a poorly-soluble substance used in pharmaceutical products, veterinary pharmaceutical products, quasi-drugs, cosmetic products, food products, agricultural chemicals, and the like.


BACKGROUND ART

Useful substances have often poor solubility in water in the fields of pharmaceutical products, veterinary pharmaceutical products, quasi-drugs, cosmetic products, food products, agricultural chemicals, and the like. This restricts the use of useful substances. In general, as methods for increasing the solubility of poorly-soluble drugs or increasing the dissolution rate thereof, a method involving mechanical microparticulation, a method in which such a poorly-soluble drug is included with cyclodextrin or the like, a method in which the solubility of such a poorly-soluble drug is increased using a surfactant or a solubilizer, and the like have been adopted.


There are various types of methods for administering pharmaceutical products, such as oral administration, intravenous administration, intramuscular administration, subcutaneous administration, transdermal administration, transnasal administration, and pulmonary administration. In the case of oral administration, for example, in order that an orally administered drug effectively acts on a living body, first of all, the drug must be disintegrated, dissolved and absorbed into the body. When the drug used has extremely low solubility in water, the blood concentration of the drug becomes low, and as a result, an entire amount of the drug is not absorbed and a portion of the drug is eliminated from the body in the undissolved form. Thus, expected drug effects may not be obtained in some cases. In addition, in the case of cutaneous administration, a drug cannot be sufficiently absorbed transdermally when poorly-soluble powder is merely incorporated into an ointment or a patch base such as a poultice. Thus, such a poorly-soluble drug in a dissolved state must be mixed into the base. In many cases, such a poorly-soluble drug must be mixed into alcohols at a high concentration, and thus, it is unfavorable in terms of skin safety. Moreover, in the case of intravenous administration, when a drug to be administered has low solubility, it is difficult to administer the drug by intravenous administration. In all of these administration methods, the solubility of a drug to be administered is associated with retardation of the time at which an effective blood concentration is achieved or a decrease in biological availability. Hence, the solubility of a drug has great influence on the effects of the drug.


Furthermore, in the case of a whitening ingredient used in cosmetic products, its effect is expressed as a result of penetration into the skin. Accordingly, it is important to improve the transdermal absorbency of the whitening ingredient. Thus, it is necessary that the solubility of a poorly-soluble substance be increased and that the transdermal absorbency thereof be improved.


Further, in the case of an agricultural chemical that is poorly soluble in water, it is slowly dissolved, and sufficient drug effects cannot be achieved in some cases. Accordingly, in the case of a granular agricultural chemical containing a poorly water-soluble ingredient as an active ingredient, promotion of dissolution of the active ingredient is important. As insecticidal ingredients, there are many poorly water-soluble drugs. When a pharmaceutical preparation such as a liquid preparation is produced, a kerosene-type solvent is often used because of usability such as odor or stimulation, low toxicity, high safety due to a high flash point, as well as compatibility with insecticidal ingredients. The solubility of such insecticidal ingredients is generally low. On the other hand, these ingredients have high solubility in solvents such as acetone, toluene, xylene and chloroform. However, these solvents have a low flash point, high toxicity, and strong odor. Thus, they are generally impractical.


Hence, the improvement of the solubility of a poorly-soluble drug is extremely important in the fields of pharmaceutical products, veterinary pharmaceutical products, quasi-drugs, cosmetic products, food products, agricultural chemicals, and the like.


Under the aforementioned circumstances, a large number of methods have been proposed, such as a method in which the surface area of a poorly-soluble drug is increased by microparticulation, a method in which such a poorly-soluble drug is included in cyclodextrin or the like, a method in which such a poorly-soluble drug is converted into an amorphous form, a method in which pH is adjusted, and a method in which the solubility of such a poorly-soluble drug is increased using a solubilizer or an organic solvent. Moreover, at present, nano-level microparticulation technology has attracted attention. This is a micellisation technology or a technology using surfactants. The technology using surfactants is a most commonly used technique.


For example, the following methods have been disclosed: a method, which comprises mixing a poorly-soluble drug with sugar or sugar alcohol, and then subjecting the mixture to high-speed stirring grinding or impact grinding to obtain ultrafine particles, so as to increase the surface area of drug particles and to enhance the dissolution rate of the drug due to water solubility and dispersibility of the sugars (see Patent Document 1); a method, which comprises dissolving or suspending a poorly-soluble drug and a polymeric carrier such as hydroxylpropyl methyl cellulose or polyvinyl pyrrolidone in a mixed solution of water and an organic solvent such as alcohol, and then grinding and drying it by pulse combustion drying to obtain spherical fine particles of the poorly-soluble drug and the polymeric carrier, so as to increase the surface area of the drug particles and to thereby enhance the dissolution rate of the drug (see Patent Document 2); a method in which a poorly-soluble drug is included in cyclodextrin, a derivative thereof or the like to improve the solubility of the drug (see Patent Document 3); a method in which a poorly-soluble drug is grinded together with crystalline cellulose to convert it into an amorphous form, so as to increase the solubility of the drug (see Patent Document 4); a method, which comprises melting a poorly-soluble acidic drug or a salt thereof, and then mixing the resultant with a basic magnesium-containing compound to convert the acidic drug or the salt thereof to an amorphous form, so as to increase the solubility of the drug (see Patent Document 5); a method in which a fatty acid ester of 2-ethyl-2-butyl-1,3-propanediol is used as a solubilizer for a poorly-soluble drug (see Patent Document 6); a method, which comprises dissolving glycyrrhizinic acid and a poorly-soluble drug in an organic solvent or the like, and then distilling away the solvent, so as to increase the solubility of the drug and the dissolution rate thereof (Patent Document 7); a method of improving the solubility of a pharmaceutical preparation, which comprises dissolving a poorly-soluble drug having micelle formation ability in water to form a micelle, and then fixing the micellar structure formed in the poorly-soluble drug, using a compound for fixing such a micellar structure (Patent Document 8); and a method, which comprises dissolving a poorly water-soluble drug and one or two or more types of nonionic surfactants in a solvent, then mixing an inorganic carrier into the resultant, so that the poorly water-soluble drug and the nonionic surfactant(s) are adsorbed on the carrier, and then removing the solvent (see Patent Document 9).


The method involving the microparticulation of a drug is a most commonly used technique of improving the solubility of the drug. In reality, such a microparticulation range is up to approximately several micrometers, and thus, microparticulation does not contribute to an increase in the solubility so much. On the contrary, there may be a case in which the cohesiveness or adhesiveness of a drug is increased by microparticulation, a drug is consolidated, or the dissolution rate is decreased. In addition, in the method in which a drug is included in cyclodextrin or the like, a freeze-drying method or the like is generally used. This method includes a long production time and a large number of steps, and thus, it cannot be said that this method is advantageous in terms of industrialization. Moreover, in order to include a drug in cyclodextrin or the like, it is generally necessary to use cyclodextrin in the same amount as that of the drug. Hence, as the amount of such an additive increases, the amount of the drug also increases. Furthermore, in the case of the method in which a drug is converted into an amorphous form, such an amorphous form is inherently an unstable state, and it is easily converted to a crystalline state that is a stable form by an external stimulation such as light, heat or humidity, or with time. Hence, it is difficult to maintain an amorphous form. Further, in the case of the method of increasing the solubility of a poorly-soluble drug using a solubilizer, an organic solvent is generally used. Thus, there is a possibility that such an organic solvent remains in a pharmaceutical preparation, and it causes safety problem. Since a large amount of organic solvent should be recovered safely from the viewpoint of environmental preservation, it leads to high production costs, and this method is also problematic in terms of the health maintenance and safety of workers. Still further, in the case of the method using a surfactant, the amount of a surfactant that can be used in a pharmaceutical preparation is generally approximately several hundreds of milligrams, taking into consideration the toxicity of the surfactant. However, this amount is not sufficient for increasing solubility. On the other hand, if a sufficient amount of surfactant is used to increase solubility, such a large amount of surfactant causes great damage on the intestinal mucosa (see Non-Patent Document 1).


PRIOR ART DOCUMENTS
Patent Documents



  • Patent Document 1: Japanese Patent No. 2642486

  • Patent Document 2: Japanese unexamined Patent Application Publication No. 2007-176869

  • Patent Document 3: Japanese unexamined Patent Application Publication No. 5-178765

  • Patent Document 4: Japanese unexamined Patent Application Publication No. 51-32719

  • Patent Document 5: Japanese unexamined Patent Application Publication No. 5-271066

  • Patent Document 6: Japanese unexamined Patent Application Publication No. 2003-104911

  • Patent Document 7: Japanese unexamined Patent Application Publication No. 10-25255

  • Patent Document 8: WO2005/018607

  • Patent Document 9: Japanese unexamined Patent Application Publication No. 8-301763



Non-Patent Documents



  • Non-patent Document 1: Colloid oyobi Kaimen Kagaku Bukai (Division of Colloid and Surface Chemistry), Dai 23-kai Gendai Colloid Kaimen Kagaku Kiso Koza Youshi (The 23rd Modern Colloid and Surface Chemistry Basic Course, Abstract), “Iyaku Kaihatsu ni okeru Kaimenkassei-zai no Jyuyousei (Importance of surfactants in development of pharmaceutical products)”



SUMMARY OF THE INVENTION
Object to be Solved by the Invention

As described above, it is not easy to dissolve a poorly-soluble substance in water. If the solubility of a poorly-soluble substance that has not previously been dissolved can be increased, the types of usable substances are increased, and the range of use is also extended. It is an object of the present invention to provide a method for increasing the solubility of a poorly-soluble substance used in pharmaceutical products, veterinary pharmaceutical products, quasi-drugs, cosmetic products, food products, agricultural chemicals, and the like, without using large amounts of additives.


Means to Solve the Object

In order to improve the solubility of a poorly-soluble substance, the present inventors have searched various additives and have conducted studies regarding modification of the particles of such a poorly-soluble substance, etc. As a result, the present inventors have found that the solubility of the poorly-soluble substance can be improved by coating the surface of the poorly-soluble substance particle with the microparticles of a calcium compound such as calcium phosphate or calcium carbonate, thereby completing the present invention. With regard to a mechanism of improving the solubility of a poorly-soluble substance by coating the surface of the poorly-soluble substance particle with the calcium compound microparticles, it is considered that the coating calcium compound microparticles give a wetting effect on the poorly-soluble substance, and that, when the microparticles are removed from the poorly-soluble substance and are then dispersed, they are removed in a state in which a portion of the poorly-soluble substance remains attached thereto, and that the dispersibility of the poorly-soluble substance is thereby improved, and the solubility thereof is also improved. Hereinafter, the surface of a poorly-soluble substance particle, which is coated with microparticles of calcium compound, is referred to as a substance with improved aqueous solubility.


Specifically, the present invention relates to: (1) a method for producing a substance with improved aqueous solubility, which comprises coating a surface of a poorly-soluble substance particle with calcium compound microparticles; (2) the method for producing a substance with improved aqueous solubility according to (1) above, wherein the calcium compound is calcium phosphate or calcium carbonate; (3) the method for producing a substance with improved aqueous solubility according to (2) above, wherein the calcium phosphate is hydroxyapatite or tricalcium phosphate; and (4) the method for producing a substance with improved aqueous solubility according to any one of (1) to (3) above, wherein at least 5% of the surface of the poorly-soluble substance particle is coated with the calcium compound microparticles.


Moreover, the present invention relates to: (5) the method for producing a substance with improved aqueous solubility according to any one of (1) to (4) above, wherein the surface of the poorly-soluble substance particle is coated by applying mechanical energy to allow the calcium compound microparticles to penetrate into the poorly-soluble substance particle; (6) the method for producing a substance with improved aqueous solubility according to (5) above, wherein the method of applying mechanical energy is a method involving mechanical fusion; (7) the method for producing a substance with improved aqueous solubility according to (5) above, wherein the method of applying mechanical energy is a method involving hybridization; (8) the method for producing a substance with improved aqueous solubility according to any one of (1) to (7) above, wherein a mean particle size of the calcium compound microparticles is 100 μm or less; (9) the method for producing a substance with improved aqueous solubility according to any one of (1) to (8) above, wherein the specific surface area of the calcium compound microparticles is 20 m2/g or more; (10) the method for producing a substance with improved aqueous solubility according to any one of (1) to (9) above, wherein the calcium compound microparticles are microparticles coated with a dispersing agent; (11) the method for producing a substance with improved aqueous solubility according to (10) above, wherein the dispersing agent is at least one selected from among citric acid, citrate, pyrophosphoric acid, and chondroitin sulfate; and (12) the method for producing a substance with improved aqueous solubility according to any one of (1) to (11) above, wherein the poorly-soluble substance is a substance acting as an active ingredient of any one of a pharmaceutical product, a veterinary pharmaceutical product, a quasi-drug, a cosmetic product and an agricultural chemical, or a food additive.


Furthermore, the present invention relates to: (13) a substance with improved aqueous solubility obtained by the method according to any one of (1) to (12) above; (14) a pharmaceutical product, a veterinary pharmaceutical product, a quasi-drug, a cosmetic product, an agricultural chemical or a food product, formulated with the substance with improved aqueous solubility according to (13) above; and (15) the pharmaceutical product, veterinary pharmaceutical product, quasi-drug, cosmetic product, agricultural chemical or food product according to (14) above, which is an aqueous liquid composition.


Effect of the Invention

According to the present invention, a poorly-soluble substance used in pharmaceutical products, veterinary pharmaceutical products, quasi-drugs, cosmetic products, food products, agricultural chemicals, and the like, can be dissolved in water at a solubility that is higher than the original solubility of the poorly-soluble substance, without using large amounts of additives. In addition, the present invention is advantageous in terms of productivity and cost performance, it is excellent in terms of safety for workers, and it is highly useful in industrial application.





BRIEF DESCRIPTION OF DRAWINGS


FIG. 1 shows an electron micrograph (10000-fold) of the aspirin of Example 1-1 that is 100% coated with hydroxyapatite.



FIG. 2 shows an electron micrograph (10000-fold) of the aspirin of Example 1-2 that is 5% coated with hydroxyapatite.



FIG. 3 shows an electron micrograph (10000-fold) of the aspirin of Example 1-3 that is 100% coated with tricalcium phosphate.



FIG. 4 shows an electron micrograph (10000-fold) of the aspirin of Example 1-4 that is 100% coated with calcium carbonate.



FIG. 5 shows an electron micrograph (3000-fold) of the aspirin of Comparative Example 1-3.



FIG. 6 shows an electron micrograph (1000-fold) of the bezafibrate of Example 2-2 that is 80% coated with hydroxyapatite.



FIG. 7 shows an electron micrograph (1500-fold) of the bezafibrate of Example 2-3 that is 60% coated with hydroxyapatite.



FIG. 8 shows an electron micrograph (8000-fold) of the bezafibrate that is 30% coated with hydroxyapatite.



FIG. 9 shows an electron micrograph (8000-fold) of the bezafibrate of Example 2-4 that is 10% coated with hydroxyapatite.



FIG. 10 shows an electron micrograph (500-fold) of the bezafibrate of Comparative Example 2-3.



FIG. 11 shows an electron micrograph (10000-fold) of the chlormadinone acetate of Example 3-1 that is 100% coated with hydroxyapatite.



FIG. 12 shows an electron micrograph (30000-fold) of the chlormadinone acetate of Example 3-3 that is 30% coated with hydroxyapatite.



FIG. 13 shows an electron micrograph (20000-fold) of the chlormadinone acetate of Comparative Example 3-2.



FIG. 14 shows an electron micrograph (1000-fold) of the probucol of Example 5-2 that is 70% coated with hydroxyapatite.



FIG. 15 shows an electron micrograph (1000-fold) of the probucol of Example 5-3 that is 50% coated with hydroxyapatite.



FIG. 16 shows an electron micrograph (5000-fold) of the probucol of Comparative Example 5-3.



FIG. 17 shows an electron micrograph (1000-fold) of the tolbutamide of Example 7-1 that is 100% coated with hydroxyapatite.



FIG. 18 shows an electron micrograph (1000-fold) of the tolbutamide that is 100% coated with tricalcium phosphate.



FIG. 19 shows an electron micrograph (1000-fold) of the tolbutamide that is 100% coated with calcium carbonate.



FIG. 20 shows an electron micrograph (500-fold) of the tolbutamide of Comparative Example 7-5.





MODE FOR CARRYING OUT THE INVENTION

The method of the present invention for producing a substance with improved aqueous solubility is not particularly limited, as long as it is a method in which the surface of a poorly-soluble substance particle is coated with microparticles of calcium compound. The term “dissolution” is used in the present invention to not only include a state in which a substance is completely dissolved in water, but also include a state in which a substance is uniformly dispersed in an aqueous medium and it seems a transparent liquid by visual observation, such as a solubilized state as a result of micelle formation or the like. It means a state in which the amount of a substance dissolved can be measured by a test method generally used in the measurement of the dissolved amount of such a substance.


The calcium compound is preferably a poorly-soluble calcium compound that is hardly dissolved in water. Examples of such a compound include calcium phosphate, calcium carbonate, calcium sulfate, and calcium hydroxide. Of these, calcium phosphate and calcium carbonate are preferable. These calcium compounds may be used singly or in the form of a mixture of two or more types.


An example of the calcium phosphate is a calcium phosphate having a Ca/P ratio of 0.8 to 2.0, and preferably having a Ca/P ratio of 1.0 to 2.0. Specific examples of such calcium phosphate include hydroxyapatite, tricalcium phosphate, tetracalcium phosphate, octacalcium phosphate, calcium hydrogen phosphate, calcium pyrophosphate, and calcium metaphosphate. Of these, hydroxyapatite and tricalcium phosphate are preferable. Moreover, the calcium phosphate may be obtained from the nature, or may also be synthesized by a known method such as a wet method or a dry method.


The hydroxyapatite is one type of calcium phosphate, which is a main ingredient of the bone. In general, it is shown as a stoichiometric composition represented by Ca10(PO4)6(OH)2. The hydroxyapatite is characterized in that it can exhibit properties as hydroxyapatite and can adopt an apatite structure even if it is a non-stoichiometric composition whose Ca/P molar ratio is not 1.67. In the present invention, both hydroxyapatite as a stoichiometric composition and hydroxyapatite as a non-stoichiometric composition can be used. Hydroxyapatite having a Ca/P molar ratio of 1.4 to 1.8 is preferably used.


In general, as methods for synthesizing hydroxyapatite, there are various types of synthetic methods such as dry synthesis and wet synthesis. In the case of the wet synthesis for example, hydroxyapatite can be obtained by allowing a calcium salt to react with phosphate in an aqueous solution. The Ca/P molar ratio of hydroxyapatite can be controlled by regulating the mixing ratio of a salt as a raw material or synthetic conditions. In the wet synthetic method for example, if an aqueous solution is adjusted to be basic using an ammonia water or the like during the synthesis, the Ca/P molar ratio can be controlled to be high. On the other hand, if the aqueous solution is adjusted to be neutral or weakly acidic using dilute acid, the Ca/P molar ratio can be controlled to be low.


The tricalcium phosphate may be either α-Ca3(PO4)2 or β-Ca3(PO4)2. Of these, α-Ca3(PO4)2 is preferable because this is a more bioactive material. As a method for producing tricalcium phosphate, in general, a calcium source is mixed with a phosphoric acid source at a molar ratio of 3:2, and the mixture is then heated at 1200° C. or higher, so as to obtain an α-type tricalcium phosphate. On the other hand, the aforementioned mixture is heated at 1000° C. or lower, so as to obtain β-type tricalcium phosphate. A specific example of the tricalcium phosphate that can be used herein is the tricalcium phosphate described in the Japanese Standards of Food Additives, which contains 98.0% to 103.0% of tricalcium phosphate [Ca3(PO4)2] when it is dried. This tricalcium phosphate described in the Japanese Standards of Food Additives is used as an anticaking agent for instant coffee, powdery milk products, condiments, powdered preparations, and the like, or as a calcium source for various types of food products.


The calcium carbonate may be derived from the natural products such as coral, or may also be derived from synthetic products such as calcium oxide, calcium chloride, calcium peroxide, calcium acetate, etc. There can be used the precipitated calcium carbonate described in the Japanese Pharmacopoeia, such as calcium carbonate containing 98.5% or more of calcium carbonate [CaCO3] when it is dried, or the calcium carbonate described in the Japanese Standards of Food Additives, such as calcium carbonate which contains 98.0% to 102.0% of calcium carbonate [CaCO3] when it is dried. These calcium carbonates are used as agents for improving antacid action in gastroduodenal ulcer or gastritis, calcium fortifiers for various types of food products, and the like.


The size of the calcium compound microparticle used in the present invention is preferably smaller than the particle size of a poorly-soluble substance. The smaller the particle size of the calcium compound microparticle, the larger the specific surface area that can be obtained, and as a result, the rate of coating the poorly-soluble substance can be enhanced. Thus, the size of the calcium compound microparticle is preferably as small as possible. Specifically, the present calcium compound microparticles are, for example, particles having a mean particle size of preferably 100 μm or less, more preferably 50 μm or less, further preferably 10 μm or less, and particularly preferably 1 μm or less. The lower limit of the particle size is not particularly limited. It is generally approximately 0.05 μm for production reasons. The mean particle size is measured using a Laser Diffraction/Scattering Particle Size Distribution Analyzer. Moreover, the specific surface area of the calcium compound microparticles is preferably 20 m2/g or more, and more preferably 30 m2/g or more. The upper limit thereof is not particularly limited, and it is, for example, approximately 200 m2/g or more. It is to be noted that, when the calcium compound microparticles are coated with a dispersing agent, the aforementioned size means the size or specific surface area of the particles, which have been coated with the dispersing agent. Furthermore, the form of the calcium compound microparticle may be any one of a spherical form, a platy form, an acicular form, and other forms.


In a case in which the after-mentioned method of applying mechanical energy to the calcium compound microparticles, so as to allow them to penetrate into a poorly-soluble substance particle, is used as a method of coating the poorly-soluble substance particle with the calcium compound microparticles, since the calcium compound microparticles are destructed by physical collision, the size of the calcium compound to be used may be greater than that of the poorly-soluble substance particle. If taking into consideration a collision rate for destruction and a collision rate for penetration, the same mean particle size as described above is preferable. Moreover, the size of the calcium compound microparticle to be penetrated into the poorly-soluble substance particle serving as a core is more preferably ⅕ or less, and further preferably 1/10 or less, of the size of the poorly-soluble substance particle because the state of the penetrated calcium compound microparticle can be more stably retained, when the microparticle has the aforementioned size.


The method of finely grinding the calcium compound is not particularly limited. A dry method, a wet method or the like can be applied, and a general dry mill or wet mill, etc. can be used, for example. For instance, a bead mill, a sand mill, a high-speed impact mill, a high-pressure wet atomizing unit, and the like can be used. Specific examples of the bead mill and sand mill include: Visco Mill manufactured by Aimex Co., Ltd.; Grain Mill manufactured by Asada Iron Works Co., Ltd.; Dyno-Mill manufactured by Sinmaru Enterprises Corp.; Anealler Mill manufactured by Mitsui Kozan K. K.; Sand Mill manufactured by Inoue Manufacturing Co., Ltd.; and Sand Mill manufactured by Kotobuki Engineering & Manufacturing Co., Ltd. An example of the high-speed impact mill is Ultra-High-Pressure Homogenizer manufactured by MIZUHO Industrial CO., LTD. Examples of the high-pressure wet atomizing unit include: Nanomizer manufactured by Yoshida Kikai Co., Ltd.; Atomization Apparatus manufactured by Sugino Machine Ltd.; and Atomization Apparatus manufactured by Microfluidics.


In the present invention, the calcium compound microparticles are preferably coated with a dispersing agent because the solubility of the poorly-soluble substance is thereby improved more effectively. Such coating with a dispersing agent can be carried out by adding the dispersing agent when the calcium compound is ground. Examples of such a dispersing agent include citric acid, citrate, and chondroitin sulfate. The amounts of the calcium compound microparticles coated with the dispersing agent are preferably 5% or more, more preferably 60% or more, further preferably 90% or more, and particularly preferably 100%.


As methods of coating the poorly-soluble substance with these calcium compound microparticles, conventionally known methods such as a wet granulation method, a dry granulation method, a spray granulation method, a fluidized-bed granulation method, a dipping method and a spray coating method can be used. A preferred coating method is a method comprising applying mechanical energy to the calcium compound microparticles by a mechanical fusion method or a hybridization method, so as to allow the calcium compound microparticles to penetrate into the poorly-soluble substance particle by physical compression, shearing force or impact force. Specific examples of such a coating method include: Mechanofusion System (Hosokawa Micron Group), Hybridization System (Nara Machinery Co., Ltd.), and Theta Composer (Tokuju Corp.). It is to be noted that, with regard to penetration of the calcium compound microparticles into the poorly-soluble substance particle, the calcium compound microparticle does not necessarily reach the center of the poorly-soluble substance particle, but it is sufficient if a part of the calcium compound microparticle penetrates into the poorly-soluble substance particle.


Moreover, the poorly-soluble substance may be coated with a single layer. Furthermore, even if the poorly-soluble substance is slightly coated, it exhibits the effect of improving the solubility of the substance. However, the surface of the particle of the poorly-soluble substance is coated at a percentage of preferably at least 5%, more preferably 60% or more, further preferably 90% or more, and particularly preferably 100%. Coating with a single layer provides sufficient effects, although the poorly-soluble substance may also be coated with two or more layers.


The type of the poorly-soluble substance used in the present invention is not particularly limited, as long as it is a substance having a property that it is hardly dissolved in water. It is a substance having a solubility (25° C.) of, for example, 10000 ppm or less, 5000 ppm or less, 3000 ppm or less, and 1000 ppm or less. Examples of such a poorly-soluble substance include: a substance acting as an active ingredient for pharmaceutical products, veterinary pharmaceutical products, quasi-drugs, cosmetic products and agricultural chemicals; and a food additive. Synthetic or natural polymeric substances, which are generally referred to as resins or rubbers, are not included in the present poorly-soluble substance. The size of the poorly-soluble substance is not particularly limited. Its mean particle size is preferably 0.5 to 2000 μm, more preferably 1 to 200 μm, and further preferably 5 to 50 μm. The mean particle size means a value measured using a Laser Diffraction/Scattering Particle Size Distribution Analyzer.


The poorly-soluble drug used in the present invention is a drug that is “sparingly soluble,” “slightly soluble,” “very slightly soluble,” and “practically insoluble,” which are defined in the Japanese Pharmacopoeia. The present poorly-soluble drug may have any dosage form of an oral preparation for internal application, an injection, a preparation for local administration, etc. Examples of such a poorly-soluble drug include an antitumor agent, an antibiotic, an antipyretic analgesic, an antihyperlipidemic agent, an antibacterial agent, a sedative hypnotic, a tranquilizer, an antiepileptic agent, an antidepressant, a gastrointestinal agent, an allergic disease therapeutic agent, an antihypertensive agent, a drug for arteriosclerosis, a blood circulation promoting agent, an antidiabetic agent, a hormonal agent, a fat-soluble vitamin, an antiandrogen agent, a cardiotonic drug, a drug for arrhythmia, a drug for diuresis, a local anesthetic, an anthelminthic, an antiarrhythmic agent, an anticoagulant, an antihistamic agent, an antimuscarinic agent, an antimycobacterial agent, an immunosuppressive agent, an antithyroid agent, an antiviral agent, an anxiolytic agent, an astringent, a β-adrenoreceptor blocker, an agent exerting inotropic action on cardiac muscle, a contrast medium, corticosteroid, a cough suppressing agent, a diagnostic agent, a diagnostic imaging agent, a diuretic, a dopamine agonist, a hemostatic agent, a lipid adjuster, a muscle relaxer, a parasympathetic drug, thyrocalcitonin and biphosphonate, prostaglandin, a radiopharmaceutical agent, sex hormone, a stimulant, an appetite suppressing agent, a sympathetic agent, a thyroid drug, a vasodilator, and xanthene.


Specific examples of the antitumor agent include HER2 inhibitors (heterocyclic compounds described in WO01/77107 and the like), melphalan, taxol, dacarbazine, doxorubicin hydrochloride, Neomycin hydrochloride, carmofur, methotrexate, enocitabine, etoposide, 5-fluorouracil, mitoxantrone, meson, dimesna, aminoglutethimide, tamoxifen, acrolein, cisplatin, carboplatin, cyclophosphamide, lomustine, carmustine, busulphan, para-aminosalicylic acid, mercaptopurine, tegafur, azathioprine, vinblastine sulfate, mitomycin C, ciclosporin, L-asparaginase, and ubenimex.


Examples of the antibiotic include amikacin, dibekacin, gentamycin, bacitracin, cephalexin, tetracycline, streptomycin, nystatin, erythromycin, fradiomycin sulfate, chloramphenicol, cefmetazole, and tolnaftate.


Examples of the antipyretic analgesic include aspirin, aspirin aluminum, aminopyrine, phenacetin, mefenamic acid, flufenamic acid, flufenamic acid aluminum, tolfenamic acid, acemetacin, indomethacin, alclofenac, diclofenac, ibuprofen, ibuprofenpiconol, oxyphenbutazone, phenylbutazone, ketophenylbutazone, clofezone, tiaramide hydrochloride, ketoprofen, diclofenac sodium, sulindac, naproxen, fenbufen, flurbiprofen, fenprofen, bufexamac, mepirizole, perisoxal citrate, glafenine, bucolome, pentazocine, metiazinic acid, protizinic acid, pranoprofen, fenoprofen calcium, piroxicam, feprazone, fentiazac, bendazac, dimethylisopropylazulene, glycyrrhetic acid, bufexamac, salicylic acid, acetaminophen, methyl salicylate, glycol salicylate, benzydamine, tialamide, tinoridine, ethenzamide, tenoxicam, chlortenoxicam, clidanac, naproxen, glycyrrhizin, glycyrrhetic acid, azulene, camphor, thymol, 1-menthol, sasapyrine, alclofenac, diclofenac, suprofen, loxoprofen, diflusinal, tiaprofenic acid, oxaprozin, and felbinac.


Examples of the antihyperlipidemic agent include clinofibrate, clofibrate, fenofibrate, bezafibrate, cholestyramine, soysterol, tocopherol nicotinate, nicomol, niceritrol, probucol, simvastatin, colestimide, and elastase.


Examples of the antibacterial agent include ofloxacin, ciprofloxacin hydrochloride, tosufloxacin tosilate, norfloxacin, lomefloxacin hydrochloride, pazufloxacin, rokitamycin, cefpodoxime proxetil, roxithromycin, midecamycin acetate, cefatrizine, josamycin propionate, and fosfomycin or a salt thereof.


Examples of the sedative hypnotic include barbital, amobarbital, amobarbital sodium, phenobarbital, phenobarbital sodium, secobarbital sodium, pentobarbital calcium, hexobarbital, triclofos, bromovalerylurea, glutethimide, methaqualone, perlapine, nitrazepam, flurazepam hydrochloride, flunitrazepam, and estazolam.


Examples of the tranquilizer include diazepam, lorazepam, and oxazolam.


Examples of the antiepileptic agent include phenytoin, phenobarbital, carbamazepine, primidone, phenacemide, ethylphenacemide, ethotoin, phensuximide, nitrazepam, and clonazepam.


Examples of the antidepressant include imipramine, noxiptiline, and phenelzine.


Examples of the gastrointestinal agent include aldioxa, irsogladine maleate, metoclopramide, cimetidine, famotidine, omeprazole, lansoprazole, enprostil, gefarnate, teprenone, sulpiride, trepibutone, oxethazain, and sucralfate.


Examples of the allergic disease therapeutic agent include clemastine fumarate, cyproheptadine hydrochloride, fexofenadine hydrochloride, ebastine, mequitazine, diphenhydramine, methdilazine, clemizole, and methoxyphenamine.


Examples of the antihypertensive agent include alacepril, nicardipine hydrochloride, delapril hydrochloride, captopril, cilnidipine, felodipine, barnidipine hydrochloride, efonidipine hydrochloride, amlodipine besylate, benidipine hydrochloride, nisoldipine, manidipine hydrochloride, nitrendipine, nilvadipine, trandolapril, valsartan, candesartan cilexetil, urapidil, carvedilol, prazosin hydrochloride, bunazosin hydrochloride, doxazosin mesilate, reserpine, methyldopa, guanabenz acetate, deserpidine, meptame, and meptamate.


Examples of the drug for arteriosclerosis include clofibrate, simfibrate, elastase, soysterol, and nicomol.


Examples of the blood circulation promoting agent include tocopherol acetate, benzyl nicotinate, tolazoline, verapamil, caffeine, cyclandelate, acetylcholine, and tocopherol nicotinate.


Examples of the antidiabetic agent include tolbutamide, glibenclamide, gliclazide, troglitazone, epalrestat, buformin, and metformin.


Examples of the hormonal agent include dexamethasone, dexamethasone acetate, betamethasone, betamethasone valerate, betamethasone dipropionate, beclometasone dipropionate, prednisolone, prednisolone valerate, prednisolone acetate, methylprednisolone, methylprednisolone acetate, hydrocortisone, hydrocortisone acetate, hydrocortisone acetate propionate, amcinonide, triamcinolone, triamcinolone acetonide, fluocinolone acetonide, hexestrol, methimazole, estriol, estriol tripropionate, clobetasone acetate, clobetasol propionate, fluocinonide, testosterone propionate, testosterone enanthate, fluoxymesterone, drostanolone propionate, estradiol benzoate, estradiol propionate, estradiol valerate, ethinylestradiol, mestranol, estriol benzoate diacetate, fluorometholone, fludroxycortide, diflucortolone valerate, halcinonide, progesterone, hydroxyprogesterone caproate, pregnanediol, medroxyprogesterone acetate, dimethisterone, norethisterone, allylestrenol, gestonorone caproate, and oxendolone.


Examples of the antiandrogen agent include oxendolone, allylestrenol, chlormadinone acetate, gestonorone caproate, osaterone acetate, flutamide, and bicalutamide.


Examples of the cardiotonic drug include digoxin, digotoxin, and ubidecarenone.


Examples of the drug for arrhythmia include pindolol, nadolol, bopindolol malonate, arotinolol hydrochloride, atenolol, lidocaine, propafenone hydrochloride, amiodarone hydrochloride, disopyramide, and carteolol hydrochloride.


Examples of the drug for diuresis include polythiazid, spironolactone, chlortalidone, triamteren, hydrochlorothiazide, and furosemide.


Examples of the local anesthetic include dibucaine hydrochloride, ethyl aminobenzoate, procaine hydrochloride, lidocaine, tetracaine hydrochloride, lidocaine hydrochloride, T-Cain, benzocaine, benzyl alcohol, pramoxine hydrochloride, quatacaine hydrochloride, butanicaine hydrochloride, piperocaine hydrochloride, and chlorobutanol.


Examples of the substance used in cosmetic products or quasi-drugs include methyl cinnamate, ethyl cinnamate, dl-α-tocopherol acetate, α-tocopherol (vitamin E), trichlorocarbanilide, eugenol, isoeugenol, ethyl methyl phenylglycidate, geranyl acetate, piperonal, hexyl laurate, ionone, cinnamyl acetate, decyl oleate, terpinyl acetate, triazine, anilide, benzophenone, triazole, cinnamide, sulfonated benzoimidazole, carotene, piroctone olamine, minoxidil, phytosteside, tocopherol nicotinate, ethinyl estradiol, polyporusterone, ecdysteroids, and various types of perfumes.


Examples of the substance used in food and drink products include L-ascorbyl stearate, benzoic acid, ionone, isoeugenol, ergocalciferol (vitamin D2), eugenol, butyl parahydroxybenzoate, isopropyl parahydroxybenzoate, β-carotene, citronellyl formate, cholecalciferol (vitamin D3), cinnamyl acetate, phenethyl acetate, ethyl cinnamate, dibutylhydroxytoluene, allyl hexanoate, propyl gallate, methyl β-methyl ketone, folic acid, riboflavine tetrabutyrate, lecithin, and dl-α-tocopherol.


Examples of the agricultural chemical include poorly-soluble agricultural chemical active ingredients having insecticidal action, germicidal action, herbicidal action, plant growth regulatory and other actions, such as a substance having a solubility in water (25° C.) of 1000 ppm or less.


Specifically, examples of the poorly-soluble insecticidal substance include abamectin, acrinathrin, amitraz, azadirachtin, azamethiphos, azinphos-methyl, azocyclotin, ethofenprox, ethylthiometon, chlorpyrifos methyl, bensultap, bifenthrin, bromopropylate, buprofezin, carbaryl, chlorfenapyr, chlorfenson, chlorfluazuron, clofentezine, coumaphos, diazinon, cycroprothrin, cyfluthrin, β-cyfluthrin, cypermethrin, α-cypermethrin, θ-cypermethrin, deltamethrin, diafenthiuron, dicofol, diflubenzuron, carbosulfan, endosulfan, esfenvalerate, etoxazole, fenazaquin, fenbutatin oxide, fenoxycarb, fenpyroximate, fipronil, fluazuron, flucycloxuron, flufenoxuron, flubendiamide, fenthion, halofenozide, hexaflumuron, hexythiazox, hydramethylnon, metaflumizone, lufenuron, methiocarb, methoxychlor, milbemycin, novaluron, pentachlorophenol, pyridaben, rotenone, sulfluramid, tebufenozide, tebufenpyrad, tebupirimfos, teflubenzuron, tetrachlorvinphos, tetradifon, thiodicarb, benfuracarb, tralomethrin, tolfenpyrad, triflumuron, trimethacarb, furathiocarb, and bendiocarb.


Examples of the poorly-soluble germicidal substance include azoxystrobin, isoprothiolane, benalaxyl, benomyl, bitertanol, bromuconazole, captafol, captan, carpropamide, carbendazim, chinomethionate, chlorothalonil, chlozolinate, cyprodinil, dichlofluanid, diclofen, diclomezine, dicloran, diclocymet, diethofencarb, dimethomorph, diniconazole, dithianon, tiadinil, epoxiconazole, famoxadone, fenarimol, fenbuconazole, fenfuram, fenpiclonil, fentin, fluazinam, fludioxonil, fluoroimide, fluquinconazole, flusulfamide, flutolanil, folpet, hexachlorobenzene, hexaconazole, imibenconazole, ipconazole, iprodione, kresoxim-methyl, manzeb, maneb, mepanipyrim, mepronil, metconazole, metiram, nickel bis(dimethyldithiocarbamate), nuarimol, oxine copper, oxolinic acid, pencycuron, phthalide, procymidone, propineb, quintozene, sulfur, tebuconazole, tecloftalam, tecnazene, thifluzamide, thiophanete-methyl, thiram, tolclofos-methyl, tolylfluanide, triadimefon, triadimenol, triazoxide, triforine, triticonazole, vinclozolin, zineb, and ziram.


Examples of the poorly-soluble herbicidal substance include azafenidin, thenylchlor, bifenox, sulfentrazone, pyraflufen-ethyl, flumiclorac-pentyl, flumioxazin, aclonifen, atrazine, indanofan, bensulfuron methyl, benzofenap, bromobutide, bromofenoxim, chlomethoxyfen, chlorbromuron, chlorimuron ethyl, chlornitrofen, chlortoluron, chlorthal-dimethyl, clomeprop, dymron, desmedipham, dichlobenil, diflufenican, dimefuron, dinitramine, diuron, ethametsulfuron methyl, traiziflam, fenoxaprop-ethyl, flamprop-methyl, flazasulfuron, flumetsulam, fluthiacet-methyl, flupoxam, fluridone, flurtamone, oxaziclomefone, isoproturon, isoxaben, isoxapyrifop, lactofen, lenacil, linuron, mefenacet, methabenzthiazuron, metobenzuron, naproanilide, neburon, norflurazon, oryzalin, oxadiazon, oxyfluorfen, phenmedipham, prodiamine, prometryn, propazine, propyzamide, pyrazolynate, pyrazosulfuron-ethyl, pyributicarb, quinclorac, quizalofop ethyl, rimsulfuron, siduron, simazine, terbuthylazine, terbutryn, thiazopyr, tralkoxydim, and trietazine.


Examples of the poorly-soluble plant growth regulatory substance include 6-benzylaminopurine, cyclanilide, flumetralin, forchlorfenuron, inabenfide, 2-(1-naphtyl)acetamide, paclobutrazol, n-phenylphthalamidic acid, thidiazuron, and uniconazole.


The substance with improved aqueous solubility obtained by the production method of the present invention can be used by mixing it into pharmaceutical products, veterinary pharmaceutical products, quasi-drugs, cosmetic products, agricultural chemicals, food products, and the like. The forms of the pharmaceutical products, veterinary pharmaceutical products, quasi-drugs, cosmetic products, agricultural chemicals, and food products are not particularly limited. The forms may be either solid compositions such as a tablet, granule or powder, or aqueous liquid compositions containing water. As a result of the improvement of solubility according to the present invention, a substance, which has not sufficiently exhibited effects due to its poor solubility, can exhibit the effects.


EXAMPLES
1. Preparation of Coating Agent

A. [Preparation of Hydroxyapatite]


A phosphoric acid aqueous solution in a 30 wt % concentration was added dropwise to a calcium hydroxide suspension under stirring, until the Ca/P ratio became 1.67. The thus generated gelatinous substance was left at a room temperature for 1 day, so as to age it. Thereafter, this gelatinous substance was filtrated with a glass filter, and the remaining substance was then dried in the air at 100° C. The resultant was ground with a mixer, so as to obtain hydroxyapatite.


B. [Preparation of Hydroxyapatite Microparticles by Dry Method]


The hydroxyapatite obtained in the above section [Preparation of hydroxyapatite] (hereinafter simply referred to as “hydroxyapatite”) was finely ground using a jet mill (Co-Jet System α-mkII, manufactured by Seishin Enterprise Co., Ltd.), so as to obtain hydroxyapatite microparticles according to a dry method.


C. [Preparation of Microparticles by Wet Method]


Hydroxyapatite, tricalcium phosphate, and calcium carbonate were suspended in water to obtain a 20% suspension. This was then ground employing a Dyno-Mill (ECM-PILOT, manufactured by Willy A. Baechofen AG Machinenfabrik Basel) using 0.3-mm zirconia beads. The particle size distribution was measured every 30 minutes, and grinding was terminated at the time point in which almost no change was found in the particle size, so as to produce by a wet method, (1) hydroxyapatite microparticles, (2) tricalcium phosphate microparticles, and (3) calcium carbonate microparticles. It is to be noted that a food additive (Wako Pure Chemical Industries, Ltd.) was used as tricalcium phosphate, and that a guaranteed reagent (Wako Pure Chemical Industries, Ltd.) was used as calcium carbonate (the same applies below).


D. [Preparation of Microparticles with Surface Coated with Dispersing Agent (Sodium Citrate)]


Hydroxyapatite, tricalcium phosphate, and calcium carbonate were added to a 200 mM sodium citrate solution, so that they each become a 20% suspension. The obtained suspension was ground employing a Dyno-Mill using 0.3-mm zirconia beads. The particle size distribution was measured every 30 minutes, and grinding was terminated at the time point in which almost no change was found in the particle size. Thereafter, sodium citrate and the like contained in the solution were removed, and the residue was then dried, so as to obtain (1) hydroxyapatite microparticles, (2) tricalcium phosphate microparticles, and (3) calcium carbonate microparticles, each surface of which was coated with the dispersing agent (sodium citrate).


E. [Preparation of Moderately Ground Hydroxyapatite Microparticles with Surface Coated with Dispersing Agent (Sodium Citrate)]


Hydroxyapatite was added to a 200 mM sodium citrate solution to obtain a 20% suspension. The obtained suspension was ground for 30 minutes employing a Dyno-Mill using 1.0-mm zirconia beads. Thereafter, sodium citrate and the like contained in the solution were removed, and the residue was then dried, so as to obtain moderately ground hydroxyapatite microparticles, each surface of which was coated with the dispersing agent (sodium citrate).


F. [Preparation of Hydroxyapatite Particles with Surface Coated with Dispersing Agent (Sodium Citrate)]


Hydroxyapatite was added to a 200 mM sodium citrate solution to obtain a 20% suspension. The obtained suspension was moderately stirred for 60 minutes. Thereafter, sodium citrate and the like contained in the solution were removed, and the residue was then dried, so as to obtain hydroxyapatite particles, each surface of which was coated with the dispersing agent (sodium citrate).


G. [Preparation of Hydroxyapatite Microparticles with Surface Coated with Dispersing Agent (Pyrophosphoric Acid)]


Hydroxyapatite was added to a 200 mM sodium citrate solution to obtain a 20% suspension. The obtained suspension was ground for 60 minutes employing a Dyno-Mill using 0.3-mm zirconia beads. Thereafter, pyrophosphoric acid and the like contained in the solution were removed, and the residue was then dried, so as to obtain hydroxyapatite microparticles, each surface of which was coated with the dispersing agent (pyrophosphoric acid).


2. Measurement of Particle Sizes of Coating Agents

The particle sizes of various types of coating particles obtained in the above described preparation methods were measured using a Laser Diffraction/Scattering Particle Size Distribution Analyzer (manufactured by Horiba, Ltd.). The results are shown in Table 1.









TABLE 1







Particle diameters of coating agents









Particle



diameter


Composition
(μm)











A. Hydroxyapatite particles
9.499


B. Hydroxyapatite microparticles prepared by dry method
0.839


C. (1) Hydroxyapatite microparticles prepared by wet
0.516


method


C. (2) Tricalcium phosphate microparticles prepared by
11.565


wet method


C. (3) Calcium carbonate microparticles prepared by wet
13.426


method


D. (1) Hydroxyapatite microparticles with surface coated
0.102


with disperser


Disperser: sodium citrate


D. (2) Tricalcium phosphate microparticles with surface
1.631


coated with disperser


Disperser: sodium citrate


D. (3) Calcium carbonate microparticles with surface
0.426


coated with disperser


Disperser: sodium citrate


E. Moderately ground hydroxyapatite particles with
1.13


surface coated with disperser


Disperser: sodium citrate


F. Hydroxyapatite particles with surface coated with
3.62


disperser


Disperser: sodium citrate


G. Hydroxyapatite microparticles with surface coated with
2.36


disperser


Disperser: pyrophosphoric acid









3. Measurement of Specific Surface Areas of Coating Agents

The specific surface areas of various types of coating particles obtained in the above described preparation methods were measured (Specific Surface Area Measurement Device SA3100, manufactured by COULTER). The measurement was carried out by a nitrogen gas adsorption method under degassing conditions at 150° C. for 20 minutes. The results are shown in Table 2.









TABLE 2







Specific surface areas of coating agents









Specific



surface area


Composition
(m2/g)











A. Hydroxyapatite particles
33.0


B. Hydroxyapatite microparticles prepared by dry method
34.0


C. (1) Hydroxyapatite microparticles prepared by wet
62.8


method


C. (2) Tricalcium phosphate microparticles prepared by
35.2


wet method


C. (3) Calcium carbonate microparticles prepared by wet
20.4


method


D. (1) Hydroxyapatite microparticles with surface coated
122.9


with disperser


Disperser: sodium citrate


D. (2) Tricalcium phosphate microparticles with surface
68.1


coated with disperser


Disperser: sodium citrate


D. (3) Calcium carbonate microparticles with surface
33.4


coated with disperser


Disperser: sodium citrate


E. Moderately ground hydroxyapatite particles with
31.8


surface coated with disperser


Disperser: sodium citrate


F. Hydroxyapatite particles with surface coated with
24.8


disperser


Disperser: sodium citrate


G. Hydroxyapatite microparticles with surface coated with
80.7


disperser


Disperser: pyrophosphoric acid









4. Preparation of Hydroxyapatite for Use in Comparative Tests

[Hydroxyapatite Used as Mother Nucleus]


A phosphoric acid aqueous solution in a 30 wt % concentration was added dropwise to a calcium hydroxide suspension under stirring, until the Ca/P ratio became 1.67. The thus generated gelatinous substance was left at a room temperature for 1 day, so as to age it. Thereafter, this gelatinous substance was filtrated with a glass filter, and the remaining substance was then dried in the air at 100° C., so as to obtain hydroxyapatite used as a mother nucleus. The mean particle size was 20 to 30 μm.


[Porous Hydroxyapatite]


Hydroxyapatite, and the powder of Methyl Cellulose 4000 (Wako Pure Chemical Industries, Ltd.) that was in almost an equal amount of the hydroxyapatite, were placed in a beaker, and they were then fully blended. Then, ion exchange water was gradually added to the mixture, so as to make the hydroxyapatite and the methyl cellulose into balls. Thereafter, ion exchange water was added to the mixed powders that were in a state of balls, such that the balls could be fully immersed in the ion exchange water, and they were then treated with an ultrasonic cleaner for 5 hours. During the treatment, the methyl cellulose was gradually swollen, and the entire volume was thereby increased. Thus, ion exchange water was added. After completion of the ultrasonic treatment, the mixture was slowly dried with a constant-temperature dryer in which the temperature was kept at 70° C. Thereafter, the mixture was ground into an appropriate size, and was then sintered at 1200° C. for 5 hours, so as to obtain porous hydroxyapatite. This porous hydroxyapatite had a particle size of 9.242 μm and a specific surface area of 56.1 m2/g.


5. Measurement of Particle Sizes of Poorly-Soluble Substances

The particle sizes of poorly-soluble substances were measured using a Laser Diffraction/Scattering Particle Size Distribution Analyzer (manufactured by Horiba, Ltd.). The results are shown in Table 3.









TABLE 3







Particle diameters of poorly-soluble substances










Poorly-soluble
Particle



substances
diameter(μm)













1
Aspirin
1987.653


2
Bezafibrate
114.319


3
Chlormadinone acetate
4.775


4
Omeprazole
9.896


5
Probucol
12.544


6
Triamterene
19.937


7
Tolbutamide
125.714


8
Amoxicillin
5.591


9
Cisplatin
45.732


10
Trichlorocarbanilide
8.410


11
Glibenclamide
27.129


12
Atenolol
30.746


13
Trimethoprim
154.208


14
Primidone
15.182









6. Preparation of Substances with Improved Aqueous Solubility

6-1. For use in Examples


[Coating of Poorly-Soluble Substances with Calcium Compound Microparticles According to Mechanofusion System]


Using Mechanofusion System AMS-MINI-GMP (Hosokawa Micron Group), a poorly-soluble substance was coated with calcium compound microparticles.


A poorly-soluble substance and calcium compound microparticles were placed in a Mechanofusion System Device, while changing the ratio between the poorly-soluble substance and the calcium compound microparticles. They were placed in the device to a total amount of 90 g/once, and thereafter, a coating treatment was carried out. During the coating treatment, the jacket portion of the device was cooled with alcohol, so that the temperature of the portion became 20° C. or lower. Moreover, in order to prevent the rotation load from exceeding 2.0 A, the coating treatment was carried out at a rotation number of 1250 to 4000 rpm for 15 to 60 minutes. In the case of products, which could be subjected to a coating treatment at a rotation number of 4000 rpm, the coating treatment was carried out for 15 minutes. On the other hand, in the case of products whose rotation load exceeded 2.0 A, and consequently, the rotation number became 4000 rpm or less, a coating treatment time was increased due to the rotation number. Thus, a coating treatment at the fewest rotation number (1250 rpm) was carried out for 60 minutes as the longest coating treatment time.


[Coating of Poorly-Soluble Substances with Calcium Compound Microparticles Using Hybridization System]


Using Hybridization System NHS-1 (Nara Machinery Co., Ltd.), a poorly-soluble substance was coated with calcium compound microparticles.


A mixture previously obtained by blending a poorly-soluble substance with calcium compound microparticles was placed in the Hybridization System, while changing the ratio between the poorly-soluble substance and the calcium compound microparticles. They were placed in the system to a total amount of 100 g/once, and thereafter, a coating treatment was carried out at 3000 rpm for 5 minutes.


[Coating of Poorly-Soluble Substances with Calcium Compound Microparticles Using Coating Pan]


Coating of a poorly-soluble substance with calcium compound microparticles was carried out using Coating Pan No. 16D (Kikusui Seisakusho Ltd.). As a binder, Ethyl Cellulose (approximately 49% ethoxy) 10 (Wako Pure Chemical Industries, Ltd.) was used.


Ethyl cellulose was dissolved in a concentration of 1% in acetone, and thereafter, calcium compound microparticles were suspended in the solution. While poorly-soluble substance particles were moderately stirred on a coating pan, the suspension of calcium compound microparticles was sprayed to the poorly-soluble substance particles. Drying and spraying were repeatedly carried out, and as a result, the poorly-soluble substance particles were coated with predetermined amounts of the calcium compound microparticles.


6-2. For Use in Comparative Tests


[Coating of Various Types of Mother Nucleus Particles with Poorly-Soluble Substances Using Hybridization System]


Using Hybridization System NHS-1 (Nara Machinery Co., Ltd.), various types of mother nucleus particles were coated with poorly-soluble substances.


A poorly-soluble substance had previously been mixed with the hydroxyapatite prepared in the above section [Hydroxyapatite used as mother nucleus] in equal weights. The thus obtained mixture was placed in a total amount of 100 g/once in the Hybridization System, and a coating treatment was then carried out at 3000 rpm for 5 minutes.


At the same time, crystalline cellulose was used instead of the hydroxyapatite prepared in the above section [Hydroxyapatite used as mother nucleus], and the same coating treatment as described above was then carried out.


[Impregnation of Porous Hydroxyapatite with Poorly-Soluble Substances]


The porous hydroxyapatite prepared in the above section [Porous hydroxyapatite] was added in an amount of 20 times the weight of poorly-soluble substances into a solution prepared by dissolving the poorly-soluble substances in a solvent, and the mixed solution was then left at an ordinary temperature under a negative pressure until the solvent completely disappeared, so that the porous hydroxyapatite particles were impregnated with the poorly-soluble substances.



FIGS. 1 to 19 show electron micrographs of the above-prepared substances with improved aqueous solubility and poorly-soluble substances of the Examples. Observation through an electron microscope was performed using a Field Emission Scanning Electron Microscope S-4500 (manufactured by Hitachi, Ltd.). The magnification used through the observation was adjusted, as appropriate, so that the coating state became clear.


7. Dissolution Test of Poorly-Soluble Substances

A poorly-soluble substance coated with calcium compound microparticles (a substance with improved aqueous solubility) and a test solution (50 mL) were placed in a 50-mL screw cap centrifuge tube made of glass. From initiation of the test, the mixed solution was stirred with a stirrer having a length of 15 mm. The rotation number of the stirrer was 120 rpm, and all of the tests were conducted in a thermostat at 37±0.5° C. Two types of test solutions, namely, distilled water and 2nd fluid for disintegration test (pH 6.8) of the Japanese Pharmacopoeia were used. As such 2nd fluid for disintegration test of the Japanese Pharmacopoeia, a solution prepared by diluting the 10-fold concentration solution of Kanto Kagaku Co., Ltd. with distilled water was used. With regard to the amount of a substance with improved aqueous solubility used in the dissolution test, a preliminary test was carried out on each substance with improved aqueous solubility several times according to the above described method, and the amount of the substance with improved aqueous solubility used in the dissolution test was defined as an amount approximately two times the amount of the substance with improved aqueous solubility dissolved for 360 minutes.


A comparative test was carried out in the same manner as that described above with the exception that a poorly-soluble substance or the like was used in an amount equal to that of a substance with improved aqueous solubility, instead of the substance with improved aqueous solubility.


1 mL of the solution was sampled in an Eppendorf centrifuge tube, 1, 3, 10, 30, 60, 180 and 360 minutes after initiation of the test. The thus sampled solution was centrifuged at 12,000 rpm for 5 minutes. Thereafter, the substance with improved aqueous solubility and calcium compound microparticles, which had not been dissolved in the solution, were removed. In the case of the comparative test, the poorly-soluble substance or the like, which had not been dissolved in the solution, was removed. An aliquot of this supernatant was immediately frozen. The frozen sample was freeze-dried, and it was then used as a sample in the measurement of the amount of the substance with improved aqueous solubility, which had been dissolved in the test solution. The dissolved poorly-soluble substance was measured mainly using a dual wavelength absorption photometer.


Since the dissolved amount of amoxicillin was hardly measured by an extinction method, it was measured by HPLC, basically in accordance with the method of Abreu et al. (L. R. P. de Abreu, R. A. M. Ortiz, S. C. de Castro and J. Pedrazzoli Jr., HPLC determination of amoxicillin comparative bioavailability in healthy volunteers after a single administration, J. Pharm. Pharmaceut. Sci. (www.ualberta.ca/˜csps): 6(2): 223-230, 2003). In the case of cisplatin, the amount of platinum was measured with ICP, and the amount of cisplatin was then calculated from the obtained value.


8-1. [Dissolved Amounts of Poorly-Soluble Substances after Dissolution Test for 360 Minutes]


1. Aspirin










TABLE 4








Dissolved













Coating
Coating agent
Coating

amount















method
Ingredient
Grinding
Disperser
rate
Dissolution test medium
(μg/ml)

















Example
Mechanofusion
D. (1)
Wet/fine
Sodium
100%
Distilled water
36488.6


1-1
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
45565.4


Example
Mechanofusion
D. (1)
Wet/fine
Sodium
 5%
Distilled water
5810.8


1-2
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
9665.3


Example
Mechanofusion
D. (2) Tricalcium
Wet/fine
Sodium
100%
Distilled water
26048.6


1-3
System
phosphate
grinding
citrate

Second disintegration test medium
21768.2


Example
Mechanofusion
D. (3) Calcium
Wet/fine
Sodium
100%
Distilled water
23302.3


1-4
System
carbonate
grinding
citrate

Second disintegration test medium
16890.2


Example
Mechanofusion
C. (1)
Wet/fine
Not used
100%
Distilled water
33584.4


1-5
System
Hydroxyapatite
grinding


Second disintegration test medium
39907.0


Example
Mechanofusion
C. (2) Tricalcium
Wet/fine
Not used
100%
Distilled water
20844.6


1-6
System
phosphate
grinding


Second disintegration test medium
17861.2


Example
Mechanofusion
C. (3) Calcium
Wet/fine
Not used
100%
Distilled water
21644.1


1-7
System
carbonate
grinding


Second disintegration test medium
14771.7


Example
Hybridization
D. (1)
Wet/fine
Sodium
100%
Distilled water
34073.1


1-8
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
45870.5


Example
Hybridization
G.
Wet/fine
Pyrophosphoric
100%
Distilled water
22474.2


1-9
System
Hydroxyapatite
grinding
acid

Second disintegration test medium
20368.2


Example
Hybridization
E.
Wet/moderate
Sodium
100%
Distilled water
18995.5


1-10
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
19554.0


Example
Hybridization
F.
Wet/not-
Sodium
100%
Distilled water
18045.0


1-11
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
19886.6


Example
Hybridization
D. (2) Tricalcium
Wet/fine
Sodium
100%
Distilled water
25185.0


1-12
System
phosphate
grinding
citrate

Second disintegration test medium
20251.9


Example
Hybridization
D. (3) Calcium
Wet/fine
Sodium
100%
Distilled water
22045.4


1-13
System
carbonate
grinding
citrate

Second disintegration test medium
16752.7


Example
Hybridization
C. (1)
Wet/fine
Not used
100%
Distilled water
32428.2


1-14
System
Hydroxyapatite
grinding


Second disintegration test medium
42584.6


Example
Hybridization
A.
Not-
Not used
100%
Distilled water
16853.5


1-15
System
Hydroxyapatite
grinding


Second disintegration test medium
18346.8


Example
Hybridization
C. (2) Tricalcium
Wet/fine
Not used
100%
Distilled water
22795.7


1-16
System
phosphate
grinding


Second disintegration test medium
17183.8


Example
Hybridization
C. (3) Tricalcium
Wet/fine
Not used
100%
Distilled water
21865.5


1-17
System
phosphate
grinding


Second disintegration test medium
14658.7


Comparative
Coating Pan
D. (1)
Wet/fine
Sodium
100%
Distilled water
19747.2


Example

Hydroxyapatite
grinding
citrate

Second disintegration test medium
20517.4


1-18









Comparative
Coating Pan
D. (2) Tricalcium
Wet/fine
Sodium
100%
Distilled water
13520.8


Example









1-19

phosphate
grinding
citrate

Second disintegration test medium
16674.0


Comparative
Coating Pan
D. (3) Calcium
Wet/fine
Sodium
100%
Distilled water
11481.0


Example









1-20

carbonate
grinding
citrate

Second disintegration test medium
12269.0


Comparative
Coating Pan
C. (1)
Wet/fine
Not used
100%
Distilled water
16189.5


Example









1-21

Hydroxyapatite
grinding


Second disintegration test medium
16712.0


Comparative
Coating Pan
C. (2) Tricalcium
Wet/fine
Not used
100%
Distilled water
10611.5


Example









1-22

phosphate
grinding


Second disintegration test medium
13472.3


Comparative
Coating Pan
C. (3) Calcium
Wet/fine
Not used
100%
Distilled water
9429.7


Example









1-23

carbonate
grinding


Second disintegration test medium
11697.1













Comparative
Hybridization
Mother nucleus of HAP
Not used
100%
Distilled water
7159.6


Example
System
coated with aspirin


Second disintegration test medium
7707.0


1-1








Comparative
Hybridization
Mother nucleus of crystalline cellulose
Not used
100%
Distilled water
9571.1


Example
System
coated with aspirin


Second disintegration test medium
9827.7


1-2
















Comparative
Aspirin
Distilled water
3110.4


Example

Second disintegration test medium
6552.7


1-3





Comparative
Mixing aspirin with “C. (1) Hydroxyapatite microparticle prepared by
Distilled water
2512.9


Example
wet method” with weight 2 times heavier than aspirin
Second disintegration test medium
1059.5


1-4










2. Bezafibrate










TABLE 5








Dissolved













Coating
Coating agent
Coating

amount















method
Ingredient
Grinding
Disperser
rate
Dissolution test medium
(μg/ml)

















Example
Mechanofusion
D. (1)
Wet/fine
Sodium
100%
Distilled water
4126.7


2-1
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
7288.8


Example
Mechanofusion
D. (1)
Wet/fine
Sodium
 80%
Distilled water
3440.3


2-2
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
6538.0


Example
Mechanofusion
D. (1)
Wet/fine
Sodium
 60%
Distilled water
1796.6


2-3
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
6001.1


Example
Mechanofusion
D. (1)
Wet/fine
Sodium
 10%
Distilled water
1215.3


2-4
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
4080.2


Example
Mechanofusion
C. (1)
Wet/fine
Not used
100%
Distilled water
4071.8


2-5
System
Hydroxyapatite
grinding


Second disintegration test medium
7177.9


Example
Hybridization
D. (1)
Wet/fine
Sodium
100%
Distilled water
4276.9


2-6
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
7243.5


Example
Hybridization
B.
Dry/fine
Not used
100%
Distilled water
3904.9


2-7
System
Hydroxyapatite
grinding


Second disintegration test medium
6667.1


Comparative
Coating Pan
D. (1)
Wet/fine
Sodium
100%
Distilled water
1045.8


Example

Hydroxyapatite
grinding
citrate

Second disintegration test medium
5015.7


2-8









Comparative
Coating Pan
C. (1)
Wet/fine
Not used
100%
Distilled water
904.9


Example

Hydroxyapatite
grinding


Second disintegration test medium
4267.1


2-9



















Comparative
Impregnation of porous hydroxyapatite
Not used

Distilled water
9.2


Example
with bezafibrate


Second disintegration test medium
972.5


2-1















Comparative
Commercially available bezafibrate agent
Distilled water
287.7


Example

Second disintegration test medium
981.3


2-2





Comparative
Bezafibrate
Distilled water
13.2


Example

Second disintegration test medium
3096.6


2-3










3. Chlormadinone Acetate










TABLE 6








Dissolved













Coating
Coating agent
Coating

amount















method
Ingredient
Grinding
Disperser
rate
Dissolution test medium
(μg/ml)

















Example
Mechanofusion
D. (1)
Wet/fine
Sodium
100%
Distilled water
14.6


3-1
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
70.7


Example
Mechanofusion
D. (1)
Wet/fine
Sodium
 90%
Distilled water
13.7


3-2
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
64.1


Example
Mechanofusion
D. (1)
Wet/fine
Sodium
 30%
Distilled water
10.2


3-3
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
31.6


Example
Mechanofusion
C. (1)
Wet/fine
Not used
100%
Distilled water
10.5


3-4
System
Hydroxyapatite
grinding


Second disintegration test medium
59.4


Example
Mechanofusion
C. (1)
Wet/fine
Not used
 30%
Distilled water
5.6


3-5
System
Hydroxyapatite
grinding


Second disintegration test medium
21.0


Example
Hybridization
D. (1)
Wet/fine
Sodium
100%
Distilled water
14.2


3-6
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
73.0


Example
Hybridization
B.
Dry/fine
Not used
100%
Distilled water
10.3


3-7
System
Hydroxyapatite
grinding


Second disintegration test medium
72.7


Comparative
Coating Pan
D. (1)
Wet/fine
Sodium
100%
Distilled water
6.2


Example

Hydroxyapatite
grinding
citrate

Second disintegration test medium
6.0


3-8









Comparative
Coating Pan
C. (1)
Wet/fine
Not used
100%
Distilled water
5.8


Example

Hydroxyapatite
grinding


Second disintegration test medium
4.1


3-9



















Comparative
Impregnation of porous hydroxyapatite with
Not used

Distilled water
0.8


Example
chlormadinone acetate.


Second disintegration test medium
0.6


3-1















Comparative
Chlormadinone acetate
Distilled water
1.2


Example

Second disintegration test medium
2.8


3-2










4. Omeprazole














TABLE 7












Dissolved



Coating
Coating agent
Coating

amount















method
Ingredient
Grinding
Disperser
rate
Dissolution test medium
(μg/ml)





Example
Mechanofusion
D. (1)
Wet/fine
Sodium
100%
Distilled water
402.3


4-1
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
355.7


Example
Mechanofusion
C. (1)
Wet/fine
Not used
100%
Distilled water
375.0


4-2
System
Hydroxyapatite
grinding


Second disintegration test medium
320.8


Example
Hybridization
D. (1)
Wet/fine
Sodium
100%
Distilled water
395.0


4-3
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
353.2


Example
Hybridization
C. (1)
Wet/fine
Not used
100%
Distilled water
351.7


4-4
System
Hydroxyapatite
grinding


Second disintegration test medium
330.9


Comparative
Coating Pan
D. (1)
Wet/fine
Sodium
100%
Distilled water
303.5


Example

Hydroxyapatite
grinding
citrate

Second disintegration test medium
294.4


4-5









Comparative
Coating Pan
C. (1)
Wet/fine
Not used
100%
Distilled water
297.5


Example

Hydroxyapatite
grinding


Second disintegration test medium
267.9


4-6

















Comparative
Omeprazole
Distilled water
141.6


Example

Second disintegration test medium
169.9


4-1










5. Probucol










TABLE 8








Dissolved













Coating
Coating agent
Coating

amount















method
Ingredient
Grinding
Disperser
rate
Dissolution test medium
(μg/ml)

















Example
Mechanofusion
D. (1)
Wet/fine
Sodium
100% 
Distilled water
339.6


5-1
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
160.2


Example
Mechanofusion
D. (1)
Wet/fine
Sodium
70%
Distilled water
238.0


5-2
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
129.5


Example
Mechanofusion
D. (1)
Wet/fine
Sodium
50%
Distilled water
116.1


5-3
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
108.6


Example
Mechanofusion
D. (1)
Wet/fine
Sodium
10%
Distilled water
52.3


5-4
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
67.4


Example
Mechanofusion
C. (1)
Wet/fine
Not used
100% 
Distilled water
260.5


5-5
System
Hydroxyapatite
grinding


Second disintegration test medium
138.5


Example
Mechanofusion
C. (1)
Wet/fine
Not used
10%
Distilled water
51.5


5-6
System
Hydroxyapatite
grinding


Second disintegration test medium
42.6


Example
Hybridization
D. (1)
Wet/fine
Sodium
100% 
Distilled water
351.4


5-7
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
147.7


Example
Hybridization
D. (1)
Wet/fine
Sodium
50%
Distilled water
115.0


5-8
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
94.8


Example
Hybridization
D. (1)
Wet/fine
Sodium
10%
Distilled water
51.6


5-9
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
61.1


Example
Hybridization
C. (1)
Wet/fine
Not used
100% 
Distilled water
342.9


5-10
System
Hydroxyapatite
grinding


Second disintegration test medium
114.8


Example
Hybridization
C. (1)
Wet/not-
Not used
50%
Distilled water
100.6


5-11
System
Hydroxyapatite
grinding


Second disintegration test medium
88.6


Example
Hybridization
C. (1)
Wet/fine
Not used
10%
Distilled water
45.5


5-12
System
Hydroxyapatite
grinding


Second disintegration test medium
59.9


Comparative
Coating Pan
D. (1)
Wet/fine
Sodium
100% 
Distilled water
207.0


Example









5-13

Hydroxyapatite
grinding
citrate

Second disintegration test medium
112.1


Comparative
Coating Pan
C. (1)
Wet/fine
Not used
100% 
Distilled water
184.6


Example









5-14

Hydroxyapatite
grinding


Second disintegration test medium
104.5












Comparative
Impregnation of porous hydroxyapatite with probucol
Not used

Distilled water
0.6


Example



Second disintegration test medium
0.3


5-1















Comparative
Commercially available probucol agent
Distilled water
13.8


Example

Second disintegration test medium
37.8


5-2





Comparative
Probucol
Distilled water
9.7


Example

Second disintegration test medium
28.0


5-3










6. Triamterene










TABLE 9








Dissolved













Coating
Coating agent
Coating

amount















method
Ingredient
Grinding
Disperser
rate
Dissolution test medium
(μg/ml)

















Example
Mechanofusion
D. (1)
Wet/fine
Sodium
100%
Distilled water
56.6


6-1
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
104.5


Example
Mechanofusion
C. (1)
Wet/fine
Not used
100%
Distilled water
52.8


6-2
System
Hydroxyapatite
grinding


Second disintegration test medium
74.7


Example
Hybridization
D. (1)
Wet/fine
Sodium
100%
Distilled water
60.3


6-3
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
97.6


Example
Hybridization
C. (1)
Wet/fine
Not used
100%
Distilled water
56.3


6-4
System
Hydroxyapatite
grinding


Second disintegration test medium
85.9


Comparative
Coating Pan
D. (1)
Wet/fine
Sodium
100%
Distilled water
46.5


Example

Hydroxyapatite
grinding
citrate

Second disintegration test medium
63.3


6-5









Comparative
Coating Pan
C. (1)
Wet/fine
Not used
100%
Distilled water
42.7


Example

Hydroxyapatite
grinding


Second disintegration test medium
58.0


6-6

















Comparative
Triamterene
Distilled water
21.3


Example

Second disintegration test medium
18.4


6-1










7. Tobutamide










TABLE 10








Dissolved













Coating
Coating agent
Coating

amount















method
Ingredient
Grinding
Disperser
rate
Dissolution test medium
(μg/ml)

















Example
Mechanofusion
D. (1)
Wet/fine
Sodium
100%
Distilled water
2592.4


7-1
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
6913.4


Example
Mechanofusion
C. (1)
Wet/fine
Not used
100%
Distilled water
1822.0


7-2
System
Hydroxyapatite
grinding


Second disintegration test medium
6432.3


Example
Hybridization
D. (1)
Wet/fine
Sodium
100%
Distilled water
2278.3


7-3
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
6781.5


Example
Hybridization
C. (1)
Wet/fine
Not used
100%
Distilled water
1985.2


7-4
System
Hydroxyapatite
grinding


Second disintegration test medium
6569.1


Comparative
Coating Pan
D. (1)
Wet/fine
Sodium
100%
Distilled water



Example

Hydroxyapatite
grinding
citrate

Second disintegration test medium
1472.3


7-5






4989.2


Comparative
Coating Pan
C. (1)
Wet/fine
Not used
100%
Distilled water
1158.9


Example

Hydroxyapatite
grinding


Second disintegration test medium



7-6






4933.1













Comparative
Hybridization
Mother nucleus of HAP coated with
Not used
100%
Distilled water
243.4


Example
System
poorly-soluble ingredient


Second disintegration test medium
2079.3


7-1








Comparative
Hybridization
Mother nucleus of crystalline cellulose
Not used
100%
Distilled water
139.3


Example
System
with poorly-soluble ingredient


Second disintegration test medium
1457.0


7-2


















Comparative
Impregnation of porous hydroxyapatite with tolbutamide
Not used

Distilled water
48.0


Example



Second disintegration test medium
993.3


7-3















Comparative
Commercially available tolbutamide agent
Distilled water
73.3


Example

Second disintegration test medium
2164.8


7-4





Comparative
Tolbutamide
Distilled water
68.6


Example

Second disintegration test medium
2449.4


7-5










8. Amoxicillin










TABLE 11








Dissolved













Coating
Coating agent
Coating

amount















method
Ingredient
Grinding
Disperser
rate
Dissolution test medium
(μg/ml)

















Example
Mechanofusion
D. (1)
Wet/fine
Sodium
100%
Distilled water
6752.0


8-1
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
15624.3


Example
Mechanofusion
C. (1)
Wet/fine
Not used
100%
Distilled water
5659.8


8-2
System
Hydroxyapatite
grinding


Second disintegration test medium
13691.3


Example
Hybridization
D. (1)
Wet/fine
Sodium
100%
Distilled water
6992.7


8-3
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
16069.0


Example
Hybridization
C. (1)
Wet/fine
Not used
100%
Distilled water
6757.2


8-4
System
Hydroxyapatite
grinding


Second disintegration test medium
14655.8


Comparative
Coating Pan
D. (1)
Wet/fine
Sodium
100%
Distilled water
5719.4


Example

Hydroxyapatite
grinding
citrate

Second disintegration test medium
11294.5


8-5









Comparative
Coating Pan
C. (1)
Wet/fine
Not used
100%
Distilled water
5016.3


Example

Hydroxyapatite
grinding


Second disintegration test medium
10490.7


8-6

















Comparative
Amoxicillin
Distilled water
2851.1


Example

Second disintegration test medium
6570.8


8-1










9. Cisplatin










TABLE 12








Dissolved













Coating
Coating agent
Coating

amount















method
Ingredient
Grinding
Disperser
rate
Dissolution test medium
(μg/ml)

















Example
Mechanofusion
D. (1)
Wet/fine
Sodium
100%
Distilled water
9254.4


9-1
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
14801.3


Example
Mechanofusion
C. (1)
Wet/fine
Not used
100%
Distilled water
8529.7


9-2
System
Hydroxyapatite
grinding


Second disintegration test medium
13757.2


Example
Hybridization
D. (1)
Wet/fine
Sodium
100%
Distilled water
9651.9


9-3
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
14656.2


Example
Hybridization
C. (1)
Wet/fine
Not used
100%
Distilled water
9472.1


9-4
System
Hydroxyapatite
grinding


Second disintegration test medium
13754.6


Comparative
Coating Pan
D. (1)
Wet/fine
Sodium
100%
Distilled water
6378.5


Example

Hydroxyapatite
grinding
citrate

Second disintegration test medium
10145.2


9-5









Comparative
Coating Pan
C. (1)
Wet/fine
Not used
100%
Distilled water
5847.6


Example

Hydroxyapatite
grinding


Second disintegration test medium
9382.1


9-6

















Comparative
Cisplatin
Distilled water
3722.3


Example

Second disintegration test medium
4072.4


9-1










10. Trichlorocarbanilide










TABLE 13








Dissolved













Coating
Coating agent
Coating

amount















method
Ingredient
Grinding
Disperser
rate
Dissolution test medium
(μg/ml)

















Example
Mechanofusion
D. (1)
Wet/fine
Sodium
100%
Distilled water
8.0


10-1
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
15.2


Example
Mechanofusion
D. (2) Tricalcium
Wet/fine
Sodium
100%
Distilled water
2.8


10-2
System
phosphate
grinding
citrate

Second disintegration test medium
9.6


Example
Mechanofusion
D. (3) Calcium
Wet/fine
Sodium
100%
Distilled water
3.7


10-3
System
carbonate
grinding
citrate

Second disintegration test medium
9.1


Example
Mechanofusion
C. (1)
Wet/fine
Not used
100%
Distilled water
7.0


10-4
System
Hydroxyapatite
grinding


Second disintegration test medium
9.8


Example
Mechanofusion
C. (2) Tricalcium
Wet/fine
Not used
100%
Distilled water
2.4


10-5
System
phosphate
grinding


Second disintegration test medium
7.5


Example
Mechanofusion
C. (3) Calcium
Wet/fine
Not used
100%
Distilled water
2.5


10-6
System
carbonate
grinding


Second disintegration test medium
8.4


Example
Hybridization
D. (1)
Wet/fine
Sodium
100%
Distilled water
8.1


10-7
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
14.5


Example
Hybridization
C. (1)
Wet/fine
Not used
100%
Distilled water
6.7


10-8
System
Hydroxyapatite
grinding


Second disintegration test medium
12.9


Comparative
Coating Pan
D. (1)
Wet/fine
Sodium
100%
Distilled water
5.8


Example

Hydroxyapatite
grinding
citrate

Second disintegration test medium
10.5


10-9









Comparative
Coating Pan
D. (2) Tricalcium
Wet/fine
Sodium
100%
Distilled water
1.9


Example

phosphate
grinding
citrate

Second disintegration test medium
5.3


10-10









Comparative
Coating Pan
D. (3) Calcium
Wet/fine
Sodium
100%
Distilled water
1.6


Example

carbonate
grinding
citrate

Second disintegration test medium
6.0


10-11









Comparative
Coating Pan
C. (1)
Wet/fine
Not used
100%
Distilled water
4.4


Example

Hydroxyapatite
grinding


Second disintegration test medium
9.3


10-12









Comparative
Coating Pan
C. (2) Tricalcium
Wet/fine
Not used
100%
Distilled water
1.4


Example

phosphate
grinding


Second disintegration test medium
5.0


10-13









Comparative
Coating Pan
C. (3) Calcium
Wet/fine
Not used
100%
Distilled water
1.5


Example

carbonate
grinding


Second disintegration test medium
5.2


10-14

















Comparative
Trichlorocarbanilide
Distilled water
0.6


Example

Second disintegration test medium
1.5


10-1










11. Glibenclamide










TABLE 14








Dissolved













Coating
Coating agent
Coating

amount















method
Ingredient
Grinding
Disperser
rate
Dissolution test medium
(μg/ml)

















Example
Mechanofusion
D. (1)
Wet/fine
Sodium
100%
Distilled water
18.8


11
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
81.8










Comparative
Glibenclamide
Distilled water
6.4


Example

Second disintegration test medium
8.0


11










12. Atenolol










TABLE 15








Dissolved













Coating
Coating agent
Coating

amount















method
Ingredient
Grinding
Disperser
rate
Dissolution test medium
(μg/ml)





Example
Mechanofusion
D. (1)
Wet/fine
Sodium
100%
Distilled water
50215.5


12
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
55239.4










Comparative
Atenolol
Distilled water
20566.2


Example

Second disintegration test medium
18076.2


12










13. Trimethoprim










TABLE 16








Dissolved













Coating
Coating agent
Coating

amount















method
Ingredient
Grinding
Disperser
rate
Dissolution test medium
(μg/ml)

















Example
Mechanofusion
D. (1)
Wet/fine
Sodium
100%
Distilled water
1712.6


13
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
3532.6










Comparative
Trimethoprim
Distilled water
656.3


Example

Second disintegration test medium
1321.9


13










14. Primidone










TABLE 17








Dissolved













Coating
Coating agent
Coating

amount















method
Ingredient
Grinding
Disperser
rate
Dissolution test medium
(μg/ml)





Example
Mechanofusion
D. (1)
Wet/fine
Sodium
100%
Distilled water
388.9


14
System
Hydroxyapatite
grinding
citrate

Second disintegration test medium
724.3










Comparative
Primidone
Distilled water
180.3


Example

Second disintegration test medium
335.2


14










8-2. [Dissolution Time and Dissolved Amount]


In the case of Examples regarding which no coating methods are described in the coating ingredient column, the coating treatment was carried out according to the Mechanofusion System, using “D. (1) Hydroxyapatite microparticles with surface coated with dispersing agent.” Moreover, in Comparative Examples 15 to 49, poorly-soluble substances themselves (not coated) were used.


1. Aspirin


Dissolution test using water Dissolved amount (μg/ml)











TABLE 18








Coating
Elution time (min)















Example No.
ingredient
1
3
10
30
60
180
360


















Example 1-1
Hydroxyapatite
36215.7
36231.0
36233.5
36236.1
36488.6
36496.2
36531.9


Example 1-3
Tricalcium phosphate
22351.4
23110.5
24206.2
25330.4
25336.5
26473.4
26048.6


Example 1-4
Calcium carbonate
21235.3
22092.3
22300.4
22520.8
23002.3
23302.3
23638.9


Comparative
Mother nucleus of HAP coated with
2168.4
3344.5
4706.9
5058.8
5947.8
6452.2
7159.6


Example 1-1
aspirin









Comparative
Mother nucleus of crystalline
1459.2
3171.9
4995.0
6777.8
8862.2
9326.0
9571.1


Example 1-2
cellulose coated with aspirin









Comparative

1831.9
2934.9
2985.3
3084.0
3105.7
3108.1
3110.4


Example 1-3










Comparative
Mixture of aspirin and
16.6
82.5
250.7
1297.5
2166.7
2441.0
2512.9


Example 1-4
hydroxyapatite microparticle










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 19








Coating




ingredient
Elution time (min)















Example No.
Hydroxyapatite
1
3
10
30
60
180
360


















Example 1-1
Hydroxyapatite
32031.5
36204.8
41955.6
42908.8
44983.4
45186.3
45585.4


Example 1-2
Tricalcium phosphate
15281.8
17854.1
19306.5
19378.6
19904.6
21311.7
21768.2


Example 1-3
Calcium carbonate
15557.9
16011.8
16318.9
16318.9
16332.2
16388.3
16890.2


Comparative
Mother nucleus of HAP coated with
1662.7
2579.1
3788.3
5018.3
6145.0
7121.0
7707.0


Example 1-1
aspirin









Comparative
Mother nucleus of crystalline
5052.7
6199.3
7061.8
8341.7
8853.3
9341.7
9827.7


Example 1-2
cellulose coated with aspirin









Comparative

252.7
1020.4
5352.3
5963.6
6289.8
6458.1
8552.7


Example 1-3










Comparative
Mixture of aspirin and
39.0
98.0
205.9
226.3
328.2
471.9
1059.5


Example 1-4
hydroxyapatite microparticle










2. Bezafibrate


Dissolution test using water Dissolved amount (μg/ml)











TABLE 20








Coating




ingredient
Elution time (min)















Example No.
Hydroxyapatite
1
3
10
30
60
180
360


















Example 2-1
Coating rate · 100%
3079.7
3338.1
3585.4
3708.2
3874.0
3981.4
4120.7


Example 2-2
Coating rate · 80%
2758.5
2941.9
3161.9
3289.5
3336.4
3392.2
3440.3


Example 2-3
Coating rate · 60%
1501.2
1588.0
1663.5
1667.4
1737.1
1766.6
1706.6


Example 2-4
Coating rate · 10%
71.4
182.1
468.3
621.3
825.4
1083.4
1215.3


Comparative
Hydroxyapatite with disperser/100%
74.8
191.5
408.1
530.2
772.5
907.2
1045.8


Example 2-8
coating pan









Comparative
Hydroxyapatite without disperser/100%
0.0
104.4
290.4
480.2
615.7
776.9
904.9


Example 2-9
coating pan









Comparative
Porous hydroxyapatite impregnated with
0.0
0.0
1.6
2.9
4.1
6.1
9.2


Example 2-1
bezafibrate









Comparative
Commercially available agent
0.0
0.0
2.1
28.3
44.0
71.4
287.7


Example 2-2










Comparative

10.4
10.9
11.6
11.9
12.3
12.9
13.2


Example 2-3










Dissolution test using 2nd fluid disintegration test Dissolved amount (μg/ml)











TABLE 21








Coating




ingredient
Elution time (min)















Example No.
Hydroxyapatite
1
3
10
30
60
180
360


















Example 2-1
Coating rate · 100%
5395.2
5840.9
6014.0
6391.4
6509.8
6773.5
7288.8


Example 2-2
Coating rate · 80%
4840.4
5419.9
5773.4
5840.2
5976.7
6107.3
6538.0


Example 2-3
Coating rate · 60%
4345.4
5154.8
5528.5
5584.1
5595.6
5683.8
6001.1


Example 2-4
Coating rate · 10%
2679.7
3164.5
3472.8
3668.8
3857.0
4001.5
4080.2


Comparative
Hydroxyapatite with disperser/100%
2101.8
3271.4
3510.1
3858.4
4244.2
4748.6
5015.7


Example 2-8
coating pan









Comparative
Hydroxyapatite without disperser/100%
2030.3
3331.8
3629.6
3688.8
3851.3
4149.8
4267.1


Example 2-9
coating pan









Comparative
Porous hydroxyapatite impregnated with
0.0
29.5
355.1
450.9
492.6
681.5
972.5


Example 2-1
bezafibrate









Comparative
Commercially available agent
0.0
14.7
430.4
839.0
701.2
999.5
981.3


Example 2-2










Comparative

805.1
2552.5
2866.5
2942.6
2965.5
3031.4
3096.6


Example 2-3










3. Chlormadinone Acetate


Dissolution test using water Dissolved amount (μg/ml)











TABLE 22








Coating




ingredient
Elution time (min)















Example No.
Hydroxyapatite
1
3
10
30
60
180
360


















Example
Multilayer
5.0
7.4
9.6
12.8
13.1
14.4
14.4


Example 3-1
Coating rate · 100%
2.5
7.5
11.2
13.0
13.6
14.1
14.6


Example 3-2
Coating rate · 90%
3.1
7.3
10.4
12.1
12.8
13.5
13.7


Example 3-3
Coating rate · 30%
1.1
2.9
5.2
7.9
9.3
9.6
10.2


Comparative
Hydroxyapatite with
5.2
5.2
5.2
5.3
5.9
6.0
6.2


Example 3-8
disperser/100%










coating pan









Comparative
Hydroxyapatite with
5.3
5.4
5.6
5.6
5.7
5.7
5.8


Example 3-9
disperser/100%










coating pan









Comparative
Porous hydroxyapatite
0.0
0.0
0.2
0.3
0.4
0.5
0.8


Example 3-1
impregnated with










chlormadinone acetate









Comparative

0.6
0.6
0.7
0.9
1.0
1.1
1.2


Example 3-2










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)










TABLE 23








Coating










ingredient
Elution time (min)















Example No.
Hydroxyapatite
1
3
10
30
60
180
360


















Example 3-1
Coating
36.9
44.4
50.5
55.7
63.9
64.9
70.7



rate · 100%









Example 3-2
Coating
31.3
40.7
45.2
52.6
58.6
62.5
64.1



rate · 90%









Example 3-3
Coating
7.4
12.3
22.5
25.0
29.2
30.7
31.6



rate · 30%









Comparative
With use of
4.1
4.6
4.7
5.1
5.1
5.3
6.0


Example 3-8
disperser/100%










coating pan









Comparative
Without use of
2.2
2.4
2.5
2.7
2.7
3.1
4.1


Example 3-9
disperser/100%










coating pan









Comparative
Porous hydroxyapatite
0
0
0
0
0
0.6
0.6


Example 3-1
impregnated with










chlormadinone acetate









Comparative

1.4
1.4
1.8
1.0
1.0
2.3
2.8


Example 3-2










5. Probucol


Dissolution test using water Dissolved amount (μg/ml)










TABLE 24








Coating










ingredient
Elution time (min)















Example No.
Hydroxyapatite
1
3
10
30
60
180
360


















Example 5-1
Coating
215.4
260.6
283.5
295.1
309.4
330.8
339.6



rate · 100%









Example 5-2
Coating
148.0
171.9
206.4
215.3
232.9
237.7
238.0



rate · 70%









Example 5-3
Coating
78.7
79.2
95.5
102.2
106.2
111.7
116.1



rate · 50%









Example 5-4
Coating
23.7
26.0
33.8
41.7
43.1
47.5
52.3



rate · 10%









Comparative
Porous hydroxyapatite
0.1
0.1
0.2
0.2
0.3
0.4
0.6


Example 5-1
impregnated with










probucol









Comparative
Commercially
2.7
3.5
5.9
7.9
9.8
11.7
13.8


Example 5-2
available agent









Comparative

0.7
2.7
3.7
6.1
7.6
8.3
9.7


Example 5-3










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)










TABLE 25








Coating










ingredient
Elution time (min)















Example No.
Hydroxyapatite
1
3
10
30
60
180
360


















Example 5-1
Coating
104.8
120.3
125.6
135.2
144.6
153.5
160.2



rate · 100%









Example 5-2
Coating
80.0
84.0
96.8
107.2
112.3
123.4
129.5



rate · 70%









Example 5-3
Coating
15.0
49.9
81.2
90.2
95.5
101.8
108.6



rate · 50%









Example 5-4
Coating
10.2
25.8
41.9
53.3
59.8
62.1
67.4



rate · 10%









Comparative
Porous hydroxyapatite
0.1
0.1
0.1
0.2
0.2
0.2
0.3


Example 5-1
impregnated with










probucol









Comparative
Commercially
2.1
12.6
20.0
27.4
31.1
32.0
37.8


Example 5-2
available agent









Comparative

4.7
14.9
19.9
21.2
21.8
26.8
28.0


Example 5-3










7. Tolbutamide


Dissolution test using water Dissolved amount (μg/ml)











TABLE 26








Coating
Elution time (min)















Example No.
ingredient
1
3
10
30
60
180
360


















Example 7-1
Hydroxyapatite
2114.6
2421.2
2559.5
2574.2
2584.0
2591.9
2592.4


Comparative
Mother nucleus
0.0
63.4
98.4
136.2
174.8
204.6
243.4


Example 7-1
of HAP coated










with tolbutamide









Comparative
Mother nucleus
29.0
48.8
63.9
77.2
93.5
126.4
139.3


Example 7-2
of crystalline










cellulose coated










with tolbutamide









Comparative
Porous hydroxyapatite
14.8
17.3
29.4
31.8
38.3
43.4
48.0


Example 7-3
impregnated with










tolbutamide









Comparative
Commercially
0.0
0.0
42.0
65.9
66.0
69.4
73.3


Example 7-4
available agent









Comparative

48.8
49.3
50.5
51.3
52.9
56.6
68.6


Example 7-5










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 27








Coating
Elution time (min)















Example No.
ingredient
1
3
10
30
60
180
360


















Example 7-1
Hydroxyapatite
5803.0
5015.4
6285.2
6428.8
6654.5
6007.2
6013.4


Comparative
Mother nucleus
0.0
37.7
188.5
602.3
858.7
1487.9
2079.3


Example 7-1
of HAP coated










with tolbutamide









Comparative
Mother nucleus
123.8
139.5
246.1
348.3
584.7
1042.0
1457.0


Example 7-2
of crystalline










cellulose coated










with tolbutamide









Comparative
Porous hydroxyapatite
83.9
105.7
402.3
534.4
580.2
733.4
993.3


Example 7-3
impregnated with










tolbutamide









Comparative
Commercially
194.2
539.0
1286.0
1670.5
1914.9
2136.7
2164.8


Example 7-4
available agent









Comparative

637.3
1597.2
2041.9
2141.1
2429.1
2432.9
2449.4


Example 7-5










10. Trichlorocarbanilide


Dissolution test using water Dissolved amount (μg/ml)











TABLE 28







Example
Coating
Elution time (min)















No.
ingredient
1
3
10
30
60
180
360


















Example
Hydroxy-
2.9
3.7
4.7
5.8
6.4
7.0
8.0


10-1
apatite









Example
Tricalcium
1.4
1.8
1.9
2.3
2.5
2.7
2.8


10-2
phosphate









Example
Calcium
1.0
2.4
2.8
3.0
3.4
3.6
3.7


10-3
carbonate









Comparative

0.0
0.1
0.4
0.4
0.4
0.5
0.6


Example










10-1










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 29







Example
Coating
Elution time (min)















No.
ingredient
1
3
10
30
60
180
360


















Example
Hydroxy-
9.7
12.4
13.3
13.7
14.3
14.6
15.2


10-1
apatite









Example
Tricalcium
6.1
6.9
8.0
8.7
9.0
9.4
9.6


10-2
phosphate









Example
Calcium
5.3
6.5
7.2
8.1
8.8
8.9
9.1


10-3
carbonate









Comparative

0.0
0.3
0.6
0.8
1.1
1.3
1.5


Example










10-1










11. Theophylline


Dissolution test using water Dissolved amount (μg/ml)










TABLE 30








Elution time (min)














Example No.
1
3
10
30
60
180
360

















Example 15
10084.1
12873.5
12898.7
12955.0
12968.2
13102.8
13019.8


Comparative Example 15
7082.2
7897.9
8554.7
8621.6
8652.4
8672.3
8691.5










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)










TABLE 31








Elution time (min)














Example No.
1
3
10
30
60
180
360

















Example 15
8141.5
8847.9
8948.2
10580.9
10605.6
10555.5
10475.2


Comparative Example 15
8133.8
8635.7
8596.0
8929.7
9096.5
8906.5
8906.2










12. Ammonium Glycyrrhizinate


Dissolution test using water Dissolved amount (μg/ml)










TABLE 32








Elution time (min)














Example No.
1
3
10
30
60
180
360

















Example 16
15197.9
15201.8
15310.8
15396.5
15567.2
15814.1
15745.9


Comparative Example 16
2668.0
4621.4
5945.2
6792.2
7374.5
8826.1
8948.1










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)










TABLE 33








Elution time (min)














Example No.
1
3
10
30
60
180
360

















Example 16
15314.8
15438.6
15477.1
15647.8
15692.2
15719.9
15692.2


Comparative Example 16
5113.7
7012.3
9096.3
9673.9
10149.0
10469.7
10534.3










13. Famotidine


Dissolution test using water Dissolved amount (μg/ml)










TABLE 34








Elution time (min)














Example No.
1
3
10
30
60
180
360

















Example 17
1080.2
1269.9
1816.6
2034.8
2019.8
1978.1
1921.5


Comparative Example 17
1162.9
1416.8
1502.6
1566.8
1565.8
1509.8
1497.4










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)










TABLE 35








Elution time (min)














Example No.
1
3
10
30
60
180
360

















Example 17
1943.5
2409.8
2648.0
2758.9
2790.2
2857.9
2898.4


Comparative Example 17
1980.2
2286.6
2541.7
2600.9
2667.9
2509.7
2410.4










14. Sulfamethoxazole


Dissolution test using water Dissolved amount (μg/ml)










TABLE 36








Elution time (min)














Example No.
1
3
10
30
60
180
360

















Example 18
2691.3
2890.4
2937.8
3075.1
3037.0
3002.1
2979.4


Comparative Example 18
407.4
431.6
452.6
492.1
490.0
488.1
487.0










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)










TABLE 37








Elution time (min)














Example No.
1
3
10
30
60
180
360

















Example 18
3348.2
3380.4
3497.6
3866.0
3868.1
3468.4
3409.4


Comparative Example 18
2588.4
2860.3
2993.4
3151.6
3212.3
2966.2
2794.8










15. Cimetidine


Dissolution test using water Dissolved amount (μg/ml)











TABLE 38









Elution time (min)












Example No.
3
10
30
120
360















Example 19
10424.3
12636.1
12313.3
11801.0
11579.6


Comparative
6770.2
8160.2
7564.5
7898.3
7166.4


Example 19










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 39









Elution time (min)












Example No.
3
10
30
120
360















Example 19
9107.1
12013.1
12391.0
11666.6
11426.1


Comparative
8676.7
10921.2
11139.3
9475.2
8810.0


Example 19










16. Indomethacin


Dissolution test using water Dissolved amount (μg/ml)











TABLE 40









Elution time (min)












Example No.
3
10
30
120
360















Example 20
2406.7
1754.5
1689.9
1678.3
1664.0


Comparative
7.8
7.9
8.0
8.5
8.2


Example 20










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 41









Elution time (min)












Example No.
3
10
30
120
360















Example 20
4670.4
3698.0
3730.3
3903.0
3572.2


Comparative
627.9
693.7
821.8
928.5
1114.4


Example 20










17. Phenyloin


Dissolution test using water Dissolved amount (μg/ml)











TABLE 42









Elution time (min)














Example No.
3
10
30
120
360


















Example 21
470.7
595.4
598.5
542.6
470.1



Comparative
26.5
23.3
23.7
23.7
24.1



Example 21











Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 43









Elution time (min)














Example No.
3
10
30
120
360


















Example 21
44.4
46.7
113.3
74.7
75.5



Comparative
17.4
42.1
50.7
27.2
32.5



Example 21











18. Carbamazepine


Dissolution test using water Dissolved amount (μg/ml)











TABLE 44









Elution time (min)














Example No.
3
10
30
120
360







Example 22
309.2
396.0
445.3
307.3
322.9



Comparative
291.2
234.8
214.3
159.5
153.0



Example 22











Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 45









Elution time (min)














Example No.
3
10
30
120
360







Example 22
212.8
269.0
346.8
552.1
447.3



Comparative
346.6
352.2
413.9
282.1
199.3



Example 22











19. Acetazolamide


Dissolution test using water Dissolved amount (μg/ml)











TABLE 46









Elution time (min)












Example No.
3
10
30
120
360





Example 23
1922.0
2037.4
2620.3
3544.7
3317.2


Comparative
1040.6
1238.7
1244.8
1251.4
1212.0


Example 23










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 47









Elution time (min)












Example No.
3
10
30
120
360





Example 23
2094.3
2214.2
2264.4
2296.9
2178.2


Comparative
1331.6
1662.3
1681.5
1721.6
1654.9


Example 23










20. Alacepril


Dissolution test using water Dissolved amount (μg/ml)











TABLE 48









Elution time (min)












Example No.
3
10
30
120
360















Example 24
17692.5
20039.6
20574.9
21218.6
21532.0


Comparative
526.2
805.6
931.2
994.9
996.5


Example 24










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 49









Elution time (min)












Example No.
3
10
30
120
360















Example 24
22137.5
22340.2
22501.2
23407.9
23524.9


Comparative
2311.1
2514.7
2525.0
2588.4
2548.2


Example 24










21. Tinidazole


Dissolution test using water Dissolved amount (μg/ml)











TABLE 50









Elution time (min)












Example No.
3
10
30
120
360















Example 25
10417.7
12250.8
11840.4
11822.9
11049.0


Comparative
2973.2
3880.0
4558.1
6034.2
6207.6


Example 25










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 51









Elution time (min)












Example No.
3
10
30
120
360















Example 25
8151.2
10205.1
9847.6
9503.2
9195.4


Comparative
4613.3
5425.9
5825.0
7003.0
6133.3


Example 25










22. Naproxen


Dissolution test using water Dissolved amount (μg/ml)











TABLE 52









Elution time (min)












Example No.
3
10
30
120
360















Example 26
2276.9
2301.8
2425.1
2383.4
2246.2


Comparative
86.6
103.8
110.5
120.8
121.8


Example 26










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 53









Elution time (min)












Example No.
3
10
30
120
360





Example 26
4666.8
5051.7
5020.3
4743.8
4618.2


Comparative
2035.1
2270.0
2425.8
2429.6
2450.5


Example 26










23. Norfloxacin


Dissolution test using water Dissolved amount (μg/ml)











TABLE 54









Elution time (min)












Example No.
3
10
30
120
360















Example 27
1947.5
1829.3
1586.8
1306.2
1141.7


Comparative
455.9
523.1
492.3
470.7
395.5


Example 27










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 55









Elution time (min)












Example No.
3
10
30
120
360















Example 27
1515.4
1311.8
1294.0
1255.8
1118.6


Comparative
688.7
767.1
744.1
721.6
694.7


Example 27










24. Erythromycin


Dissolution test using water Dissolved amount (μg/ml)











TABLE 56









Elution time (min)












Example No.
3
10
30
120
360















Example 28
14822.4
3811.9
3478.3
3435.7
3753.9


Comparative
635.0
861.6
944.7
927.7
846.1


Example 28










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 57









Elution time (min)












Example No.
3
10
30
120
360















Example 28
29402.7
16473.8
16323.8
16821.4
18128.5


Comparative
2556.3
4984.2
5103.6
5904.1
6044.7


Example 28










25. Epinephrine


Dissolution test using water Dissolved amount (μg/ml)











TABLE 58









Elution time (min)














Example No.
3
10
30
120
360







Example 29
543.8
608.4
642.8
664.6
985.2



Comparative
108.1
120.8
126.4
180.1
302.4



Example 29











Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 59









Elution time (min)












Example No.
3
10
30
120
360





Example 29
2097.5
2191.5
2206.7
2523.1
2524.6


Comparative
2001.7
2061.7
2129.3
2102.5
2107.4


Example 29










26. Isosorbide Dinitrate


Dissolution test using water Dissolved amount (μg/ml)











TABLE 60









Elution time (min)












Example No.
3
10
30
120
360















Example 30
14700.3
14719.3
14750.7
14860.5
15343.4


Comparative
3465.7
3393.1
3490.4
3516.8
3466.0


Example 30










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 61









Elution time (min)












Example No.
3
10
30
120
360















Example 30
33211.5
33051.8
32859.9
33084.0
33761.9


Comparative
7156.8
7154.4
7134.1
7236.5
7148.8


Example 30










27. Dipyridamole


Dissolution test using water Dissolved amount (μg/ml)











TABLE 62









Elution time (min)














Example No.
3
10
30
120
360


















Example 31
85.2
94.8
146.1
154.5
142.3



Comparative
7.8
7.9
8.0
8.5
8.2



Example 31











Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 63









Elution time (min)














Example No.
3
10
30
120
360


















Example 31
31.8
60.9
88.1
53.8
55.6



Comparative
6.5
6.5
8.3
8.5
9.2



Example 31











28. Gliclazide


Dissolution test using water Dissolved amount (μg/ml)











TABLE 64









Elution time (min)












Example No.
3
10
30
120
360















Example 32
3460.7
3474.9
3505.2
3601.1
3683.8


Comparative
11.1
26.3
35.4
38.8
39.3


Example 32










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 65









Elution time (min)












Example No.
3
10
30
120
360















Example 32
1989.9
2041.1
2192.1
2100.5
1607.8


Comparative
80.1
206.1
296.1
420.2
429.4


Example 32










29. Metoclopramide


Dissolution test using water Dissolved amount (μg/ml)











TABLE 66









Elution time (min)












Example No.
3
10
30
120
360















Example 33
16990.8
18151.5
17184.4
17227.2
17330.8


Comparative
6159.5
5382.3
5437.6
5478.0
5654.9


Example 33










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 67









Elution time (min)












Example No.
3
10
30
120
360





Example 33
42654.9
43463.8
42088.2
43344.2
44893.5


Comparative
12420.8
13825.3
13285.5
13534.7
13564.1


Example 33










30. Spironolactone


Dissolution test using water Dissolved amount (μg/ml)











TABLE 68









Elution time (min)














Example No.
3
10
30
120
360


















Example 34
64.0
63.9
65.6
70.1
101.3



Comparative
29.6
31.9
33.7
39.7
35.2



Example 34











Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 69









Elution time (min)














Example No.
3
10
30
120
360


















Example 34
185.0
157.8
123.6
135.0
138.0



Comparative
71.0
85.6
89.3
92.0
93.7



Example 34











31. Furosemide


Dissolution test using water Dissolved amount (μg/ml)











TABLE 70









Elution time (min)












Example No.
3
10
30
120
360















Example 35
5775.3
6147.0
6195.7
6181.7
6168.6


Comparative
32.1
36.6
40.7
35.3
30.5


Example 35










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 71









Elution time (min)












Example No.
3
10
30
120
360















Example 35
10880.7
11509.3
11395.9
11345.2
11100.3


Comparative
1789.1
1773.6
1768.6
1860.3
1924.2


Example 35










32. Mefenamic acid


Dissolution test using water Dissolved amount (μg/ml)











TABLE 72









Elution time (min)












Example No.
3
10
30
120
360















Example 36
2259.4
2422.5
2284.4
2214.0
1816.0


Example 36
0.8
3.1
5.3
5.2
4.5










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 73









Elution time (min)














Example No.
3
10
30
120
360


















Example 36
668.4
417.9
370.0
268.8
252.1



Example 36
10.0
32.4
39.6
46.0
56.6











33. Nifedipine


Dissolution test using water Dissolved amount (μg/ml)











TABLE 74









Elution time (min)














Example No.
3
10
30
120
360


















Example 37
44.1
72.5
66.8
117.0
160.5



Comparative
7.9
8.9
9.0
10.9
15.3



Example 37











Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 75









Elution time (min)














Example No.
3
10
30
120
360


















Example 37
88.9
119.0
121.4
104.2
79.2



Comparative
9.9
12.7
12.2
12.8
18.0



Example 37











34. Probenecid


Dissolution test using water Dissolved amount (μg/ml)











TABLE 76









Elution time (min)












Example No.
3
10
30
120
360















Example 38
8696.2
8687.9
8674.2
8668.8
8617.1


Comparative
10.7
22.7
33.4
39.8
37.5


Example 38










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 77









Elution time (min)












Example No.
3
10
30
120
360















Example 38
13428.7
13379.3
13353.6
13020.2
12851.1


Comparative
386.2
1107.2
1315.0
2619.5
3715.9


Example 38










35. Allopurinol


Dissolution test using water Dissolved amount (μg/ml)











TABLE 78









Elution time (min)












Example No.
3
10
30
120
360















Example 39
1469.6
1615.8
1639.4
1611.4
1497.4


Comparative
578.2
679.4
773.9
741.5
712.5


Example 39










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 79









Elution time (min)












Example No.
3
10
30
120
360















Example 39
984.7
1168.4
1121.5
1131.1
1154.2


Comparative
565.4
672.6
725.7
722.8
696.1


Example 39










36. Propylthiouracil


Dissolution test using water Dissolved amount (μg/ml)











TABLE 80









Elution time (min)












Example No.
3
10
30
120
360















Example 40
3836.3
3796.0
3772.6
3471.1
3561.9


Comparative
432.6
443.9
927.7
1370.0
1490.0


Example 40










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 81









Elution time (min)












Example No.
3
10
30
120
360















Example 40
2250.4
2470.2
2732.5
2458.7
2379.8


Comparative
472.1
502.3
853.5
1412.6
1507.2


Example 40










37. Prednisolone


Dissolution test using water Dissolved amount (μg/ml)











TABLE 82









Elution time (min)














Example No.
3
10
30
120
360







Example 41
761.0
760.7
765.4
741.0
755.8



Comparative
356.0
336.3
315.8
268.2
266.3



Example 41











Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 83









Elution time (min)














Example No.
3
10
30
120
360







Example 41
801.9
825.4
806.3
772.8
726.5



Comparative
369.1
382.4
310.8
265.5
257.9



Example 41











38. Pindolol


Dissolution test using water Dissolved amount (μg/ml)











TABLE 84









Elution time (min)














Example No.
3
10
30
120
360


















Example 42
454.9
379.7
410.7
571.8
656.2



Comparative
53.1
71.1
77.8
93.5
93.6



Example 42











Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 85









Elution time (min)












Example No.
3
10
30
120
360





Example 42
2625.6
3583.1
3552.6
4204.6
3921.1


Comparative
1394.9
2837.9
3212.1
3624.7
3387.5


Example 42










39. Rifampicin


Dissolution test using water Dissolved amount (μg/ml)











TABLE 86









Elution time (min)












Example No.
3
10
30
120
360















Example 43
2269.8
1876.3
2015.1
2062.5
2144.8


Comparative
137.7
248.5
392.0
476.4
533.3


Example 43










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 87









Elution time (min)












Example No.
3
10
30
120
360















Example 43
1150.8
1193.3
1189.7
1198.9
1158.6


Comparative
128.3
250.6
349.6
545.9
836.0


Example 43










40. Estradiol Enanthate


Dissolution test using water Dissolved amount (μg/ml)











TABLE 88









Elution time (min)














Example No.
3
10
30
120
360


















Example 44
7.6
7.9
7.5
8.1
13.5



Comparative
1.6
1.4
1.8
1.6
1.3



Example 44











Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 89









Elution time (min)














Example No.
3
10
30
120
360


















Example 44
56.1
133.2
374.7
129.6
133.6



Comparative
7.9
10.2
7.0
19.0
10.9



Example 44











41. Adenine


Dissolution test using water Dissolved amount (μg/ml)











TABLE 90









Elution time (min)












Example No.
3
10
30
120
360





Example 45
3106.8
3251.1
3154.5
3038.0
2748.8


Comparative
1478.0
1557.3
1646.6
1657.8
1696.4


Example 45










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 91









Elution time (min)












Example No.
3
10
30
120
360





Example 45
2841.8
2752.3
2831.6
2485.2
2343.3


Comparative
1752.2
2028.0
2001.9
2001.4
1876.8


Example 45










42. Haloperidol


Dissolution test using water Dissolved amount (μg/ml)











TABLE 92









Elution time (min)














Example No.
3
10
30
120
360


















Example 46
14.9
15.4
15.6
16.0
16.4



Comparative
8.2
10.0
11.3
12.8
13.1



Example 46











Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 93









Elution time (min)














Example No.
3
10
30
120
360


















Example 46
87.1
103.2
120.5
115.8
107.1



Comparative
23.9
35.6
45.2
50.1
48.9



Example 46











43. Lidocaine


Dissolution test using water Dissolved amount (μg/ml)











TABLE 94









Elution time (min)












Example No.
3
10
30
120
360





Example 47
2769.1
3319.6
3799.3
4627.3
5085.4


Comparative
2413.8
3261.4
3557.3
3732.5
3759.7


Example 47










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 95









Elution time (min)












Example No.
3
10
30
120
360















Example 47
5825.8
7936.4
8903.1
9763.3
10760.0


Comparative
1873.3
2931.4
4039.8
5485.0
5469.0


Example 47










44. Sulpiride


Dissolution test using water Dissolved amount (μg/ml)











TABLE 96









Elution time (min)












Example No.
3
10
30
120
360















Example 48
1146.0
1204.8
1184.8
1373.1
1344.8


Comparative
555.2
772.8
803.2
724.9
715.8


Example 48










Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 97









Elution time (min)












Example No.
3
10
30
120
360





Example 48
6538.8
7098.0
7944.4
8170.0
8459.8


Comparative
5873.2
6995.7
6751.4
7206.2
6866.1


Example 48










45. Carvedilol


Dissolution test using water Dissolved amount (μg/ml)











TABLE 98









Elution time (min)














Example No.
3
10
30
120
360


















Example 49
14.6
20.0
23.8
27.9
28.2



Comparative
5.2
8.3
10.0
15.0
16.0



Example 49











Dissolution test using 2nd fluid for disintegration test Dissolved amount (μg/ml)











TABLE 99









Elution time (min)














Example No.
3
10
30
120
360







Example 49
22.2
33.3
53.7
59.7
59.2



Comparative
13.9
26.3
48.6
44.1
45.1



Example 49










In addition to the aforementioned substances, the same test was carried out on the following poorly-soluble substances: ibuprofen, clemastine fumarate, diazepam, trichlorocarbanilide, etoxazole, atrazine, ceftazidime, cefmenoxime hydrochloride, aztreonam, nystatin, amoxapine, methyldopa, valsartan, alprostadil alfadex, palux, L-carbocysteine, sucralfate, trimebutine maleate, salazosulfapyridine, argatroban, ethyl icosapentate, methylprednisolone, estradiol benzoate, estradiol valerate, estriol, hydroxyprogesterone caproate, cyclosporine, tacrolimus hydrate, dacarbazine, docetaxel hydrate, and paclitaxel. As a result, in all cases of the aforementioned poorly-soluble substances, a solubility-improving effect was obtained.


Moreover, a comparative test was carried out using silica fume instead of the calcium compound microparticles. Specifically, a coating treatment was carried out according to the same method as that described in the above section “6-1. For use in Examples [Coating of poorly-soluble substance with calcium compound microparticles according to Mechanofusion System],” using aspirin as a poorly-soluble substance, and using silica fume with a particle size of approximately 0.15 μm (TOMOE Engineering Co., Ltd.), instead of using the calcium compound microparticles.


As a result of measuring the “dissolved amount after dissolution test for 360 minutes” of this coated substance, the dissolved amount of the substance in distilled water was found to be 1676.2 μg/ml, and the dissolved amount of the substance in 2nd fluid for disintegration test was found to be 1740.2 μg/ml. Thus, the obtained dissolved amounts were lower than the dissolved amount of aspirin as a single use in distilled water (3110.4 μg/ml) and the dissolved amount of aspirin as a single use in 2nd fluid for disintegration test (6552.7 μg/ml). Accordingly, a solubility-improving effect was not obtained in the comparative test.

Claims
  • 1. A method for producing a substance with improved aqueous solubility, which comprises coating a surface of a poorly-soluble substance particle with calcium compound microparticles, wherein the poorly-soluble substance is a food additive or an active ingredient in a product selected from the group consisting of a pharmaceutical product, a veterinary pharmaceutical product, a quasi-drug, a cosmetic product, and an agricultural chemical product, andwherein the surface of the poorly-soluble substance particle is coated by applying mechanical energy to allow the calcium compound microparticles to penetrate into the poorly-soluble substance particle.
  • 2. The method for producing a substance with improved aqueous solubility according to claim 1, wherein the calcium compound is calcium phosphate or calcium carbonate.
  • 3. The method for producing a substance with improved aqueous solubility according to claim 2, wherein the calcium phosphate is hydroxyapatite or tricalcium phosphate.
  • 4. The method for producing a substance with improved aqueous solubility according to any one of claims 1 to 3, wherein at least 5% of the surface of the poorly-soluble substance particle is coated with the calcium compound microparticles.
  • 5. The method for producing a substance with improved aqueous solubility according to claim 1, wherein the method of applying mechanical energy comprises mechanical fusion.
  • 6. The method for producing a substance with improved aqueous solubility according to claim 1, wherein the method of applying mechanical energy comprises hybridization.
  • 7. The method for producing a substance with improved aqueous solubility according to claim 1, wherein a mean particle size of the calcium compound microparticles is 100 μm or less.
  • 8. The method for producing a substance with improved aqueous solubility according to claim 1, wherein the specific surface area of the calcium compound microparticles is 20 m2/g or more.
  • 9. The method for producing a substance with improved aqueous solubility according to claim 1, wherein the calcium compound microparticles are microparticles coated with a dispersing agent.
  • 10. The method for producing a substance with improved aqueous solubility according to claim 9, wherein the dispersing agent is at least one selected from the group consisting of citric acid, citrate, pyrophosphoric acid, and chondroitin sulfate.
  • 11. The method for producing a substance with improved aqueous solubility according to claim 1, wherein the poorly-soluble substance is not resin or rubber.
Priority Claims (1)
Number Date Country Kind
2009-226130 Sep 2009 JP national
PCT Information
Filing Document Filing Date Country Kind 371c Date
PCT/JP2010/005545 9/10/2010 WO 00 6/29/2012
Publishing Document Publishing Date Country Kind
WO2011/039952 4/7/2011 WO A
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Related Publications (1)
Number Date Country
20120264608 A1 Oct 2012 US