Multiple milling drums secured to the underside of a single milling machine

Abstract

In one aspect of the present invention, a motorized vehicle comprises a vehicle frame. The vehicle frame comprises translatable elements. The frame comprises a forward end and a rearward end. The invention comprises of a first rotary degradation drum that is connected to the underside of the frame. The invention comprises of at least a second rotary degradation drum also connected to the underside of the frame and rearward of the first rotary degradation drum.

Description

BACKGROUND OF THE INVENTION

The present invention relates generally to degradation machines, generally the type used to mill road structures. Degradation machines typically comprise a frame structure, with a rotary degradation drum. The drum generally has a plurality of picks that come into contact with the road surface and degrade the structure.

U.S. Pat. No. 5,505,598 to Murray, which is herein incorporated for all that it contains, discloses a modification of a cold milling machine used to remove concrete and asphalt from an existing highway, including a milling drum segmented into two or more sections with the drive train for the milling drums passing through the core of the milling drum and supported via a journal or bearing to the outside of the machine. One or more sections of a milling drum may be added to the drum to vary its length. The sections of the milling drum can be added by bolting segments of the drum onto a driven sleeve which telescopes over the drive shaft of the machine. The segments of the milling drum can be readily removed by loosening a few bolts and removing the segments without having to slide a milling drum segment off of either end of a drive shaft. A segmented moldboard is also disclosed which allows the moldboard to be adjusted in segments, depending upon the cutting width of the milling drum of the machine. The segmented moldboards can be bolted together and are hydraulically operated between an operating position and a docking position. The hydraulic structure of the moldboards also allows the segments of the moldboard to float on the surface of the road or highway at a height depending upon whether or not the moldboard is following a portion of the highway that has been cut or a portion of the highway that is undisturbed.

U.S. Pat. No. 4,793,730 to Butch, which is herein incorporated for all that it contains, discloses a method and apparatus for renewing the surface of asphaltic paving at low cost for immediate reuse. The asphalt surface is heated to about 300°-500° F. The surface is broken to a depth of about two inches and the lower material thoroughly mixed in situ with the broken surface material. After mixing, the material is further heated to fuse the heated mixture into a homogeneous surface. The surface is screeded for leveling and compacted by a road roller. A road machine is disclosed having a steam manifold for heating the asphalt, transversely reciprocating breaker bars having teeth adjusted to the depth desired, toothed mixing cylinders for mixing the broken material, and a second steam manifold for reheating the mixed material. Reciprocating screed bars on the road machine level the mixed and heated material. Final compacting may be done with a conventional road roller.

BRIEF SUMMARY OF THE INVENTION

In one aspect of the present invention, a motorized vehicle comprises a vehicle frame. The vehicle frame comprises translatable elements. The vehicle frame comprises a forward end and a rearward end. The vehicle frame comprises of a first rotary degradation drum that is connected to the underside of the frame. The invention comprises at least a second rotary degradation drum also connected to the underside of the frame and rearward of the first rotary degradation drum.

The first and/or second rotary degradation drum may be configured to move laterally with respect to a length of the frame. The first and second rotary degradation drums may be configured to degrade a formation at different depths. The first and second rotary degradation drums may expand outwards such that collectively they mill a path wider than the milling machine. The rotary assembly may be a rotary degradation drum with a plurality of cutting elements. The plurality of cutting elements may be enhanced with polycrystalline diamond. The first or second degradation zone may occur in a direction of travel about the rotary axis that may be perpendicular to the underside of the vehicle. The first and second rotary degradation drums may be configured to degrade a formation into aggregate. The rotary degradation drum may be in communication with an actuating mechanism adapted to move the rotary degradation drum in a horizontal, vertical, transverse, diagonal, and pivotal direction relative to the motorized vehicle. The rotary degradation drum may be configured to translate through a hydraulic mechanism. The first and second rotary degradation drums may be configured to translate laterally along a track attached to the underside. The rotary degradation drums may be configured to operate simultaneously.

Each rotary degradation drum may have a conveyor belt. The rotary degradation drums may share a conveyor belt. A conveyor belt may be encased by a chute with open ends. The conveyor belt may remove aggregate from the machine. Liquid jets may remove aggregate from the rotary degradation drums.

The first and second rotary degradation drums may be encased in separate milling chambers. The first and second rotary degradation drums may be encased in the same milling chamber. The milling chambers may be expandable.

The second rotary degradation drum may be a split drum with a single axle. The second split drum may comprise portions that are configured to extend beyond a side of the motorized vehicle. The second rotary degradation drum may be positioned laterally to a third independent rotary degradation drum.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is an orthogonal diagram of an embodiment of a milling machine.

FIG. 2 is a perspective diagram of an embodiment of a milling machine.

FIG. 3 is an orthogonal diagram of an embodiment of a milling machine.

FIG. 4 is a perspective diagram of an embodiment of a milling machine.

FIG. 5 a is a perspective diagram of an embodiment of a milling machine.

FIG. 5 b is a perspective diagram of an embodiment of a milling machine.

FIG. 6 is a perspective diagram of an embodiment of a milling machine.

FIG. 7 a is a diagram of an another embodiment of rotary degradation drums.

FIG. 7 b is a diagram of an another embodiment of rotary degradation drums.

FIG. 7 c is a diagram of an another embodiment of rotary degradation drums.

FIG. 8 is a perspective diagram of an another embodiment of a milling machine.

FIG. 9 is an orthogonal diagram of an another embodiment of a milling machine.

DETAILED DESCRIPTION OF THE INVENTION AND THE PREFERRED EMBODIMENT

FIG. 1 discloses an embodiment of a milling machine 100. The milling machine 100 has a forward end and a rearward end. Two milling chambers 110a, 110b are located along the underside of the vehicle frame. Each of the milling chambers 110a, 110b encases one of rotary degradation drums 120a, 120b attached to the underside of the frame. Some embodiments may include a single milling chamber that encases all of the rotary degradation drums. One of the rotary degradation drums 120a, 120b is forward the other. Once the vehicle 100 is in motion the rotary degradation drums 120a, 120b are lowered and come into contact with a formation 130. The rotary degradation drums 120a, 120b may comprise of a plurality of picks that degrade the formation 130 into aggregate. In other embodiments, the machine 100 may comprise more than two drums.

A ladder 180 in the center of the milling machine 100 allows access to the controls 160. The controls 160 are located in the center of the milling machine 100. The controls 160 are operated from the platform 170 at the top of the ladder 180. The rearward end of the milling machine 100 comprises a diesel engine 140. The engine 140 provides the power necessary to rotate the rotary degradation drums 120. Additionally, tread 150 is located on the underside of the vehicle 100. The tread 150 is used to transport the milling machine 100.

FIG. 2 discloses another embodiment of the milling machine 100. Two rotary degradation drums 120a, 120b are on the underside of the milling machine 100. Each of the rotary degradation drums 120a, 120b comprises of a plurality of cutting elements 200. The cutting elements 200 comprise of a variety of picks that may be enhanced with polycrystalline diamond.

A chute 210 with open ends is located on the forward end of the milling machine 100. The chute 210 encases a conveyor belt 220. The conveyor belt 220 enters each of the milling chambers 110a, 110b. Aggregate is deposited onto the conveyor belt 220 during the degradation process. The conveyor belt 220 transports the aggregate out of the chute 210 and into a disposal container.

FIG. 3 discloses an embodiment of the underside of the milling machine 100. In this embodiment, two separate rotary degradation drums 120a, 120b are depicted; a forward rotary degradation drum and a rearward rotary degradation drum. Either a hydraulic cylinder mechanism or a sliding track mechanism on the underside of the milling machine 100 may be configured to translate the rotary degradation drums 120a, 120b in a horizontal or transverse direction. Each of the rotary degradation drums 120a, 120b may translate outward in the direction of the arrows 300 as indicated in the figure. This allows a cut from a single pass to extend beyond the width of the milling machine 100.

FIG. 4 discloses another embodiment of the milling machine 100. Two milling chambers 110a, 110b are attached to the underside of the machine. Forward rotary degradation drum 120a has been omitted to show the detail of hydraulic cylinder mechanisms 400. The hydraulic cylinder mechanisms 400 in combination with hydraulic ram mechanisms 410 may be adapted to move the rotary degradation drums 120a, 120b in a horizontal, vertical, transverse, diagonal, and pivotal direction relative to the milling machine 100. The rotary degradation drums 120a, 120b are propelled in and out by the hydraulic cylinder mechanisms 400 and up and down by the hydraulic ram mechanisms 410 depending on the desired position and function of the rotary degradation drums 120a, 120b. The milling chambers 110a, 110b expand and contract in and out to allow the necessary translation of the rotary degradation drums 120a, 120b and hydraulic cylinder mechanisms 400. In some embodiments, all of the expanding and contracting of the milling machine 100 is done mechanically and does not require manual labor by an operator.

FIG. 5 a discloses another embodiment of the milling machine 100. The milling machine 100 travels in the direction of the arrow 500 as indicated in the figure. Two rotary degradation drums 120a, 120b are attached to the underside of the machine 100. The two rotary degradation drums 120a, 120b degrade the formation 130 at the same level of depth. However, each of the rotary degradation drums 120a, 120b is offset laterally away from the other. Hydraulic cylinder mechanisms 400 facilitate this lateral translation. The offset rotary degradation drums 120a, 120b allow a single pass to extend further than the width of the milling machine 100.

Additionally, two conveyor belts 520 are each encased in open ended chutes 510. The chutes 510 are connected to the forward end of the milling machine 100. Each of the conveyor belts 520 enters into one of the respective milling chambers 110a, 110b to collect aggregate and transport it away from the milling machine 100. Two separate conveyor belts 520 may help prevent blockages and buildups during the operation of the milling machine 100.

FIG. 5 b discloses another embodiment of the milling machine 100. The two rotary degradation drums 120a, 120b are laterally offset to mill a width greater than that of the milling machine 100. A conveyor belt 525 is encased in an open ended chute 515 and is located at the forward end of the milling machine 100. As the conveyor belt 525 approaches the milling chambers 110a, 110b, it diverges into two separate conveyor belts. Each milling chamber 210 receives an individual route that leads into the main conveyor belt.

FIG. 6 discloses another embodiment of the underside of the milling machine 100. Two rotary degradation drums 600, 650 are rearward of the milling drum 110. The two rearward rotary degradation drums 600, 650 are on separate axles 610, 651. The rearward rotary degradation drums 600, 650 may translate laterally outwards away from the other. The cut of the combined drums 660, 600, 650 may comprise a width greater than that of the milling machine 100. Translation of the rotary degradation drums 600, 651 may occur mechanically or manually.

Each of the drums 660, 600, 650 operate independently of the other and as such each drum may be used separately, such as in applications that require a narrow cut. In other embodiments, either drum 600 or 650 may be used in combination with drum 660. Thus, the drums may be mixed and matched to suit the particular application at hand.

In some embodiments, drums 600 or 650 may serve as spares for the milling machine 100. Thus, if drum 660 is damaged, or excessively worn, drums 600 and/or 650 may be utilized without requiring down time for the milling machine 100. In such cases, the worn out rotary degradation drum 660 may be raised up to avoid contact with the formation 130, and drums 600 and/or 650 may be lowered to come into contact with the formation 130.

Since drum 660 is substantially stationary in the embodiment disclosed in FIG. 6, a substantially permanent conveyor is in position forward of the drums. Conveyors for drums 600 and 650 may be attached manually to the machine once the drums 600, 650 are extended.

Liquid jets 620 may be in position rearward of each degradation drums 660, 600, 650 to remove excess aggregate from the milling chamber. Jets that may be compatible with the present invention are disclosed in U.S. Pat. No. 7,458,645, which is herein incorporated by reference for all that it discloses. The force of the jets 620 helps to propel the aggregate underneath the drums 660, 600 and towards the conveyor 220 for removal.

FIG. 7 a discloses an embodiment of rotary degradation drums 700, 710, 740. Rotary degradation drum 700 is configured to extend in an opposing direction from the direction rotary degradation drum 710 is configured to extend. Additionally, rotary degradation drums 700 and 730 are contained on separate axles. Degradation drum 740 is supported by a separate axle 750. The rotary degradation drums 700, 710, 740 are each encased in separate milling chambers 770a, 770b and 770c. On the forward end of each of the milling chambers 770a, 770b and 770c are openings 760a, 760b and 760c for conveyor belts to enter inside. FIG. 7b discloses another embodiment of the same set of rotary degradation drums 700, 710, 740 as FIG. 7a, except that drums 700 and 710 are extended outward. A hydraulic mechanism may cause this translation to occur. A sliding roller mechanism may also facilitate such a translation. FIG. 7b discloses an extended width of the rotary degradation drums 700, 710, 740 that may be beyond the milling machine's 100 width. FIG. 7b also discloses individual conveyor belts 220 entering the openings of the milling chambers 770a, 770b and 770c.

FIG. 7 c discloses a split rotary degradation drum 1000 supported by a common axle. The split drum 1000 has two portions 1001, 1002, which rotate together by the common axle 770.

FIG. 8 discloses a track mechanism 800 secured to the underside of the machine that accommodates the lateral movement of the rotary degradation drums. A plurality of rollers may be disposed within the track mechanism. At least one roller may be passive, such that the roller reduces friction as the drum and/or milling chamber moves. In some embodiments, at least one roller is active, where a controller 160 causes the roller 810 to move with sufficient force to push the rotary degradation drums 120 inward or outward.

FIG. 9 discloses a milling machine 100 that travels in the direction as indicated by the arrow 920. A rearward rotary degradation drum 900 is positioned at a lower altitude than a forward rotary degradation drum 910 by means of hydraulic ram mechanisms 410. Thus, the depth of cut is sequentially increased as the machine passes over the paved surface. Excessive drum strain and wear, which is commonly associated with prior art machines that engage in deep cuts, is avoided. Instead, the forward rotary degradation drum 910 makes the first cut into the formation 130 at a reasonable depth and the rearward rotary degradation drum 900 makes a second, deeper cut into the formation 130. The hydraulic ram mechanisms 410 may move independently of one another such that the forward and rearward rotary degradation drums 910, 900 may be positioned in a diagonal direction relative to the milling machine, such that a drum is angled side to side, or in a pivotal direction relative to the milling machine, such that a drum is angled front to back.

Claims

1. A motorized vehicle, comprising: a vehicle frame comprising translatable elements;the frame comprises a forward end and rearward end;a first rotary degradation drum connected to an underside of the frame;at least a second rotary degradation drum also connected to the underside of the frame and rearward of the first rotary degradation drum; andat least one of the first and second rotary degradation drums is in communication with an actuating mechanism adapted to move the rotary degradation drum in a horizontal, vertical, transverse, diagonal, and pivotal direction relative to the motorized vehicle.

2. The vehicle of claim 1, wherein at least one of the first and second rotary degradation drums are configured to translate laterally with respect to a length of the frame.

3. The vehicle of claim 1, wherein the first and second rotary degradation drums are configured to degrade a formation at different depths.

4. The vehicle of claim 1, wherein the first and second rotary degradation drums are capable of expanding outwards such that collectively they mill a path wider than the milling machine.

5. The vehicle of claim 1, wherein at least one of the first and second rotary degradation drums comprises a plurality of cutting elements enhanced with polycrystalline diamond.

6. The vehicle of claim 1, wherein a degradation zone in a direction of travel occurs about the rotary axis which is perpendicular to the underside of the motorized vehicle.

7. The vehicle of claim 1, wherein the first rotary degradation drum and the second rotary degradation drum are configured to degrade a formation into aggregate.

8. The vehicle of claim 1, wherein a conveyor belt is attached to a milling chamber.

9. The vehicle of claim 8, wherein a conveyor belt is encased by a chute with open ends.

10. The vehicle of claim 1, wherein liquid jets are attached to the underside of the vehicle to remove aggregate from the rotary degradation drums.

11. The vehicle of claim 1, wherein a hydraulic mechanism is configured to translate at least one of the first and second rotary degradation drums.

12. The vehicle of claim 1, wherein the first and second rotary degradation drums are configured to translate laterally along a track attached to the underside.

13. The vehicle of claim 1, wherein the first and second rotary degradation drums are configured to operate simultaneously.

14. The vehicle of claim 1, wherein the first rotary degradation drum and the second rotary degradation drum are encased in separate milling chambers.

15. The vehicle of claim 1, wherein the first and second rotary degradation drums are encased in the same milling chamber.

16. The vehicle of claim 1, wherein the second rotary degradation drum is a split drum with a single axle.

17. The vehicle of claim 16, wherein a milling chamber housing the split drum is expandable.

18. The vehicle of claim 17, wherein the split rotary degradation drum comprises portions that are configured to extend beyond a side of the motorized vehicle.

19. The vehicle of claim 1, wherein the second rotary degradation drum is positioned laterally to a third independent rotary degradation drum.