The present disclosure relates to a lift structure that is mounted onto the frame of an inboard/outboard pontoon boat that has an onboard engine. The lift structure is used for raising the pontoon boat above the water level of a lake or other body of water in which the boat is used, when the boat is to be docked.
There are boat lift structures that have four pivoting legs that are mounted onto the four corners of a pontoon boat frame and which legs can be pivoted into a position wherein the boat is lifted. These lifts have been shown in a number of different art patents including Hodapp U.S. Pat. No. 5,558,034 and U.S. publication No. 2009-0235857, and a series of patents to Derner exemplified by U.S. Pat. No. 6,907,835.
In general these existing “on board” lift structures disclose a plurality of legs which are pivotally mounted onto the boat frame and can be moved from a stowed position wherein the legs are generally parallel to the deck of the boat and underneath the boat, to an extended position where the legs pivot downwardly until the legs are relatively upright, to raise the boat after pads at the outer end of the legs engage the bottom of the body of water. Hydraulic actuators or electric actuators can be used for operating the pivoting legs.
The operation of the pivoting legs can be done in pairs, or individually, in the prior art. However, when the pontoon boat has an onboard engine, the engine support housing or pod projects below the deck at the rear of the boat and is in the way of pivoting legs at the rear.
The present disclosure includes an on board lift for lifting a pontoon boat with an onboard engine mounted between outer pontoons. The lift preferably includes pivoting legs at the front and telescoping tube support leg assemblies secured to the boat frame at the rear, where there is no room for pivoting support legs. The telescoping tube support legs are operated with linear actuators to extend or retract bottom support pads for a lifting function as the front pivoting support legs are operated. The actuators may be telescoping multistage actuators for adequate extension. The lower ends of the telescoping tube support legs can be retracted when the boat is to be used, to be substantially in a position where they create little drag for the boat.
The pivoting legs at the front of the pontoon boat operate as shown in U.S. publication 2009-0235857, the content of which is incorporated by reference, and the pending U.S. patent application Ser. No. 12/407,096, Filed Mar. 19, 2009, on which publication No. 2009-0235857 issued, is also incorporated by reference.
The telescoping tube support legs at the rear of the pontoon boat have an outer tube section rigidly attached or fixed to the boat frame. There are no pivoting parts, but instead linear extension of one or more inner tubes of each telescoping tube support leg provides the lifting function. The telescoping tube support legs of the present disclosure are capable of being used on boats where a motor pod or support housing or other devices underneath the boat frame make use of pivoting legs impractical or impossible.
The fixed outer telescoping support leg tube has a slidably mounted inner tube leg section, and a linear actuator, as shown, a hydraulic actuator, is placed on the interior of the inner tube leg section. In a preferred embodiment, the telescoping tube support leg can be made in three telescoping tubes, with a two stage telescoping hydraulic actuator, with the telescoping sections providing the lift force and movement. The connections to power the actuator are at an upper end of the respective telescoping support leg assembly, and thus the connections are not underwater when the boat is floated.
The lift system of the present disclosure forms a hybred lift system with both pivoting and linearly extendable legs, that can be operated with suitable controls.
A pontoon boat 10 includes an on board lift assembly. The pontoon boat 10 includes a frame 12 that supports spaced pontoon members or floatation members 14 below the frame, and a deck 16 above the frame 12. As shown in
The pontoon boat 10 onboard lift assembly includes four legs, including a pair of front pivoting legs 24 and a pair of rear telescoping tube support leg assemblies 50. The front legs extend from pivot pins 32 supported on brackets 26 attached to the bottom of frame 12, to a remote end where a foot or support pad 28 is pivotally mounted on pivot pins 34. The pins 34 are supported on side straps 35 that extend downwardly from the remote or lower end of the legs 24. A stop member 37 is provided to keep the forward ends of the pads 28 from pivoting downwardly beyond a position parallel with the leg on which is mounted. In
The legs 24 are continuous (non-perforated) tubular members, that as shown are right circular cylinders throughout their length, with no openings or gaps to the interior. The legs are of strength and size to adequately support the front of pontoon boat 10 when the legs 24 are in their extended or working position with the pontoon boat 10 raised. The rear of the pontoon boat 10 will be supported on the telescoping tube support legs 50, as will be explained. Pivot pins 32 are inclined or tilted relative to the plane of the frame 12, as shown by double arrow 33, so that the lower ends of the legs 24 are spread outwardly more than the distance between the legs where they attach to the pontoon boat frame 12.
In order to actuate the pivoting legs, each of the legs is provided with a hydraulic actuator 30. The hydraulic actuators 30 have extendable and retractable rods 31 that are positioned to be mounted to the outer sides of the legs 24, as can be seen in
The actuators 30 are operated through suitable valves in the controls 44, which will control flow of fluid from a suitable hydraulic pump 45, to the individual actuators. The actuators 30 can be operated in parallel so that, for example, the front two legs 24, which are shown to the left in
In a preferred stowed position, the legs 24 are substantially horizontal against the underside of the deck 12 and parallel to the pontoons 14. The legs themselves are positioned so that they clear the pontoons, and if there are three pontoons (a short center pontoon can be mounted ahead of the engine support housing or pod) that are spaced sufficiently to provide clearance, the pivoting legs and the actuators will fit between the pontoons in both the retracted and extended or working positions.
The onboard lift assembly, as stated, includes a pair of rear telescoping tube support leg assemblies 50. Each of the rear telescoping tube support leg assemblies is substantially identical, except they are made for right and left orientation.
As can be seen in
The telescoping tube support leg assemblies 50 each include an outer telescoping leg tube or tube section 54, each of which is secured to a bracket 56 that is welded or otherwise secured onto the frame 12. The brackets 56 can be welded to the telescoping leg tubes 54 so there is a rigid connection between the outer telescoping leg tube 54 and the frame 12. The telescoping tube support leg assemblies each include an inner telescoping leg tube or tube section 58 that is slidably received in the outer tube 54 forming that telescoping tube support leg assembly. The tubes are of substantial length, as shown. The inner telescoping leg tubes 58 in turn have lower ends that are secured to pads or support feet 59, that are of sufficient size so that when they engage a soft bottom of a lake bed they will not embed substantially, but can be used for supporting the pontoon boat when the pontoon boat is raised above the water level.
The inner telescoping leg tube 58 of each telescoping tube support leg assembly 50, as shown in
As shown in
Each linear actuator 60 is secured to a head member 80 at its base end, which is at the upper end of the outer tube 54. The head member 80 forms a chamber with a perimeter wall 83 and a hydraulic connection is made through the head member wall 81 to the interior of the base end of the cylinder 62 with a suitable connector and line shown at 82.
The rod end or remote end of the cylinder 62 of each hydraulic actuator is provided with fluid under pressure using a conduit 84 that is connected to the source of hydraulic fluid under pressure through the head member 80 with a connector and line 85, and a conduit 84 extends down along the outside of the cylinder 62. The cylinder 62 is spaced from the inner wall surface of inner telescoping leg tube 58 of the respective actuator assembly to provide enough clearance for the conduit 84. The conduit 84 provides fluid under pressure to the rod end of cylinder 62 through a port shown at 86 in
Hydraulic lines 88 are used for connecting the actuators 60 to the controls shown at 44, that can either be made to provide for individual operation of each of the linear actuators on the pontoon boat or can be made so that the front and rear actuators will operate in pairs. The controls 44 are provided with fluid under pressure from pump 45 in a normal hydraulic system including a reservoir.
The operation of the onboard lift assembly for a pontoon boat of the present disclosure is relatively straightforward. When the pontoon boat is near shore and the pontoon boat is going to be docked, the operator can operate the controls 44, to extend the hydraulic actuators for the support legs. These can be actuated in front and rear pairs or individually depending on the desires of the user. By running the pump 45 and operating the valves in controls 44, the actuator rods for the respective actuators will be extended. The front lift legs will be pivoted down to engage the lake bottom and the inner tubes telescoping leg 58 of the rear support leg assemblies will also extend at an appropriate time so that the lower ends of the tubes 58 carrying the support pads 59 will engage the bottom of the lake as the boat moves when the front pivoting legs move down. The support legs will raise the boat frame up to a level that is desired. The inner telescoping leg tubes 58 are of length so that when the actuator 60 is fully extended and the piston 64 stops on end block 68, the inner and outer telescoping leg tubes are stopped with sufficient overlap so they are stable, as shown in
Hydraulic lines for the rear telescoping leg tubes can be run conveniently along the outside of the outer tubes 54, and under the deck 16 to the operator's location so that they are essentially hidden. This makes for a compact attractive operation package.
The telescoping leg tubes are selected to be of suitable size for strength and stability and the wear pads or bushings operate to guide the inner tubes as they are extended and retracted.
Again, the inner telescoping leg tube 58 is a sufficient diameter larger than the cylinder 62 to permit the conduit 84 to be placed against the cylinder 62 and clear the inner surface of the respective inner telescoping leg tube 58.
When the pontoon boat 10 is again to be floated, the controls 44 would be operated to retract the rods 31 of actuators 36 for the front pivoting legs and the rods 66 of the hydraulic actuators for the rear legs, and thus pivot the front legs upwardly and retract the inner telescoping leg tubes 58 into the outer telescoping leg tubes 54 of the rear telescoping leg tube assemblies. The inner tubes 58 can be retracted fully and the support legs create little drag in relation to the pontoon boat itself. As can be seen in
In some instances, it is desirable to have a relatively short rear telescoping lift leg assembly when in a retracted position, and still obtain a greater extension for lift action. In this case, a two stage telescoping actuator can be utilized for operating the tubular leg assemblies, and an additional inner section of the tubular support leg can be added so that the overall extension is increased, and/or the retracted length is decreased.
In
The base end of the telescoping hydraulic actuator 102 has a mounting block 114 thereon, as shown in
The two stage telescoping hydraulic actuator 102 includes an outer cylinder 120 on which the block 114 is mounted, and an inner cylinder 122 is slidably mounted in the outer cylinder 120. The inner cylinder 122 is actuable between a retracted and extended position relative to the outer cylinder 120. The extended position of the actuator 102 is illustrated schematically in
Extension of the cylinders causes inner telescoping leg tube 108 to be extended out of the intermediate telescoping leg tube 106, and intermediate telescoping leg tube 106 to extend from the outer telescoping leg tube 104. Cylinder 120 is surrounded by the telescoping leg tubes 108, 106 and 104. The telescoping leg tubes are stopped from over extending by the stops 111A and 123A being engaged. The tubes also have stops for back up stopping, as will be explained.
The outer tube 104 is attached to a bracket that is shown only schematically at 124 in
Referring to
The piston rod 110 and piston 111 are slidably fitted inside the inner cylinder 122, and as shown only schematically, it can be suitably guided with bushings 152, and has a seal 154 at an upper end cap 150, on the upper end of the inner cylinder 122.
The head member 112 is provided with suitable connection ports 160 and 162 that are connectable to hydraulic lines 88 as in the previous form of the disclosure, and these ports are connected with passageways that are formed in the head member, and which are open to the passageways 164 and 166 that extend axially down along the rod 110. Passageway 164 opens to interior chambers to cause the inner cylinder 122 and rod 110 to extend in sequence when pressure is provided. The passageway 166 connects to internal ports to carry return flow during extension of the actuator 102 and when passageway 166 is pressurized, it provides pressure to retract the rod 110 and the inner cylinder 122. Passageway 164 carries return flow during retraction of the actuator 102.
The outer telescoping leg tube 104 is secured to the head member 112 with suitable fasteners such as those shown at 168, and the rod 110, as can be seen, is also secured to the bottom side of the head member 112, either by way of sealing connections or welding or the like.
The intermediate telescoping leg tube 106 has a ring type, or other suitable configuration wear collar or bushing 180 secured to it at the end adjacent to head member 112, and the outer telescoping leg tube 104 has a ring type wear collar or bushing 182 secured to it at the end remote from the head member 112. The bushing 180 is carried with the intermediate telescoping leg tube 106 and slides against the interior surface of the outer telescoping leg tube 104, and the intermediate telescoping leg tube 106 slides on bushing 182 to provide for guiding the tube 106 as it is extended and retracted. Additional wear collar or bushings can be provided for stability if desired.
The inner telescoping leg tube 108 has a wear collar or bushing 184 secured at its end adjacent the head member 112, and a wear collar or bushing 186 is secured to the inner surface of intermediate telescoping leg tube 106 adjacent its lower end. The wear collar or bushing 184 slides against the inner surface of the intermediate telescoping leg tube 106 and the tube 106 slides on bushing 186, as the leg tubes slide longitudinally relative to each other.
The stops 111A and 123A of the hydraulic actuator 102 to control the extension of the leg tubes, but suitable stops or engageable members are provided to insure limiting the amount of longitudinal extension if the actuator stops permit it. The outer telescoping leg tube 104 has a ring like or annular stop member 190, spaced upwardly from the lower end of the outer telescoping leg tube 104 so that the tubes will overlap and will be stabilized and not overextended when they have their stops engaged. The intermediate telescoping leg tube 106 has an upper annular or ring type stop 192, and it is made so that it protrudes toward the outer telescoping leg tube 104 and will engage the stop 190 when the inner telescoping leg tube 106 is extended. The intermediate telescoping leg tube 106 also has an internal stop 194 that extends into the space between tube 106 and the inner telescoping leg tube 108 and is spaced upwardly from the lower end. The inner telescoping leg tube 108 has a stop 196 as its end adjacent the head member 112, which protrudes toward the intermediate telescoping leg tube 106 so that it will engage the stop 194 when the tube 108 extends outwardly. The stops, which may be rings, comprise engageable members that will stop extension of the telescoping leg tubes at the desired positions.
When the telescoping tube support leg assembly 100 is going to be extended to lift the rear portions of the pontoon boat or other boat from the water, hydraulic fluid under pressure will be supplied from control 44 through port 160 into the passageway 164, and this will provide a force that will cause the outer cylinder 120 to move down relative to inner cylinder 122.
The outer cylinder 120 moves away from the head member 112 and slides relative to outer telescoping leg tube 104, which is secured to the boat frame, and the cylinder 120 will pull the inner telescoping leg tube 108 with it, since the inner telescoping leg tube 108 is secured to the mounting block 114, as shown in
The return oil that is flowing back to the valve block as the actuator 102 extends will be exited through the passageway 166.
The amount of overlap of the telescoping leg tubes, that is, the amount that the inner telescoping leg tube 108 is supported inside the intermediate telescoping leg tube 106 is selected so that the wear collar or bushings that are used provide adequate stability for the legs. Also, the intermediate telescoping leg tube 106 is held in position so that part of it remains within the outer telescoping leg tube 104, again to provide stability. The wear collar bushings or guides 180, 182, 184 and 186 are quite close fitting, and the overlap of the tubes ensures that the legs will be adequately stable.
It is to be noted that the telescoping two stage hydraulic actuator showing is exemplary, and somewhat schematic, in that the two stage telescoping hydraulic actuators of suitable size are available from various vendors.
Retraction of the telescoping support leg assembly 100 is done by providing pressure in passageway 166, which acts to retract the actuator 102. As the outer cylinder 120 retracts, the inner telescoping leg tube 108 is moved upwardly (toward the boat frame) with block 114. The inner telescoping leg tube 108 is provided with an engageable member comprising a finger or lug 170 (more than one finger or lug can be used), which engages the lower end of the intermediate telescoping leg tube 106 when the inner telescoping leg tube 108 is retracted into the leg tube 106. The further retraction of the actuator 102 lifts the intermediate telescoping leg tube 106 to retract it into the outer telescoping leg tube 104. This position of full retraction is shown in
The extension and retraction of the telescoping leg tube assemblies 100 can be controlled in the manner previously described, by operating suitable valves, and having extension feedback so that one of the telescoping leg tube assemblies does not extend greater than the other. They can be individually actuated, or can be operated in parallel.
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.