The disclosure of Japanese Patent Application No. 2013-093852 filed on Apr. 26, 2013 including the specification, drawings and abstract, is incorporated herein by reference in its entirety.
1. Field of the Invention
The present invention relates to an optical non-destructive inspection apparatus and an optical non-destructive inspection method.
2. Description of Related Art
For example, when an electrode is bonded to a semiconductor chip by wire bonding, the electrode and a wire can be bonded using various methods and it is necessary to inspect whether the electrode and the wire are appropriately bonded to each other. Conventionally, an operator visually inspects a bonding part while the bonding part is enlarged with a microscope or the like, or extracts a predetermined sample, destroys an electrode and a wire to inspect strength thereof or the like. When the bonding part is inspected visually by an operator, reliability of inspection results is low and inspection efficiency is low, because there may be difference in a skill level among operators, or the skill level of one operator may vary due to fatigue, a physical condition, or the like. When destructive inspection is performed on an extracted sample, it is not possible to assure that all the other objects that are not samples and are not actually destroyed (all the other objects that are not extracted) are in the same state as the state of the destroyed sample.
Therefore, in a conventional technology described in Japanese Patent Application Publication No. 2011-191232 (JP 2011-191232 A), a method and an apparatus are described, which determine whether the state of wire bonding with the use of a small-diameter wire is appropriate. In the technology, in order to determine whether the state of wire bonding is appropriate in a non-contact manner on the basis of an area of a bonding part, a target position of a wire is heated with a laser beam, a small amount of an infrared light beam emitted from the heated position is measured by using a two-wavelength infrared emission thermometer, a temperature variation up to a saturated temperature is measured, a numerical value correlated with the area of the bonding part is determined on the basis of the temperature variation, and it is determined whether the bonding state is appropriate on the basis of the numerical value. In this technology, a temperature rise state until the temperature reaches the saturated temperature due to heating is measured, and infrared light beams with two different wavelengths are used to measure the temperature. Correction using the reflectance or emissivity of a measurement spot is not performed. In the method using a ratio between infrared light beams with two different wavelengths, actually, measurement accuracy and a measurable temperature range are determined depending on what wavelengths are selected as the two wavelengths of the infrared light beams.
In a technology described in Japanese Patent Application Publication No. 2008-145344 (JP 2008-145344 A), a small metal bonding part evaluation method is described, in which a bonding part is heated up to a predetermined temperature with a laser beam, a temperature falling state after stoppage of irradiation with a laser beam is measured by using a temperature-measuring infrared sensor, and it is determined whether a bonding state is appropriate on the basis of the temperature falling state. Further, a reflectance-measuring laser beam and a reflectance-measuring infrared sensor are provided, and reflectance is measured to correct the measured temperature falling state. In the technology, the result of irradiation with a reflectance-measuring laser beam is detected by using the reflectance-measuring infrared sensor. That is, in order to measure the reflectance, an object is heated with the reflectance-measuring laser beam. Thus, the object is heated with the reflectance-measuring laser beam in addition to being heated with the original heating laser beam. Accordingly, the temperature fall characteristic as the measurement result is influenced by the change in the temperature due to the reflectance-measuring laser beam. Thus, it is doubtful whether appropriate correction is performed. The time until the temperature reaches the saturated temperature during heating is generally several tens of ms, but the temperature falling time after heating is generally several tens of seconds to several minutes. Accordingly, in the technology described in JP 2008-145344 A, in which the temperature falling time is measured, the inspection time is extremely long, which is not preferable.
In another conventional technology described in Japanese Patent No. 4857422, a thermophysical property measuring method and a thermophysical property measuring apparatus are described, in which a sample is fused and floated in a high-frequency coil in a vacuum chamber, a fundamental equation of heat conduction that appropriately represents a method of measuring a thermophysical property value using laser heating is derived, and actual thermophysical property of a conductive material fused at a high temperature can be directly measured. This technology is a method in which a sample is fused and floated by using a large-scaled apparatus and cannot be applied to inspection of the state of wire bonding.
An object of the present invention is to provide an optical non-destructive inspection apparatus and an optical non-destructive inspection method, in which a measurement object such as a wire bonding portion can be inspected in a broader measurable temperature range in a shorter time, with higher reliability.
An aspect of the present invention relates to an optical non-destructive inspection apparatus. The optical non-destructive inspection apparatus includes a focusing-collimating unit that emits parallel light, which is incident from a first side along an optical axis, from a second side, focuses the parallel light to a measurement spot set on a measurement object as a focal position, converts light, which is emitted and reflected from the measurement spot and incident from the second side, into parallel light along the optical axis, and emits the parallel light from the first side; a heating laser beam source that emits a heating laser beam for heating the measurement object without destroying the measurement object; a heating laser beam guide unit that guides the heating laser beam to the first side of the focusing-collimating unit; an infrared detector that detects an infrared light beam emitted from the measurement spot; an emitted-infrared guide unit that guides an infrared light beam with a predetermined infrared wavelength out of the parallel light emitted from the measurement spot and emitted from the first side of the focusing-collimating unit, to the infrared detector; a first correcting laser beam source that emits a first correcting laser beam having output power smaller than that of the heating laser beam, and having a first correcting laser wavelength different from a heating laser wavelength of the heating laser beam; a first correcting laser beam guide unit that guides the first correcting laser beam emitted from the first correcting laser beam source to the first side of the focusing-collimating unit; a first correcting laser detector that detects the first correcting laser beam reflected by the measurement spot; a first reflected laser beam guide unit that guides the first correcting laser beam reflected by the measurement spot and emitted from the first side of the focusing-collimating unit, to the first correcting laser detector; a second correcting laser beam source that emits a second correcting laser beam having output power smaller than that of the heating laser beam, and having a second correcting laser wavelength different from the heating laser wavelength of the heating laser beam; a second correcting laser beam guide unit that guides the second correcting laser beam emitted from the second correcting laser beam source to the first side of the focusing-collimating unit; a second correcting laser detector that detects the second correcting laser beam reflected by the measurement spot; a second reflected laser beam guide unit that guides the second correcting laser beam reflected by the measurement spot and emitted from the first side of the focusing-collimating unit, to the second correcting laser detector; and a control unit. The control unit controls the heating laser beam source, the first correcting laser beam source, and the second correcting laser beam source, measures a temperature rise characteristic based on a detection signal from the infrared detector, a detection signal from the first correcting laser detector, and a detection signal from the second correcting laser detector, and determines a state of the measurement object based on the measured temperature rise characteristic, the temperature rise characteristic being a temperature rise state of the measurement spot based on a heating time.
In this aspect, since the temperature rise characteristic of the measurement object during heating is measured, inspection can be performed in a shorter time. Further, since the correcting laser beam itself, which is reflected by the measurement spot, is detected by each correcting laser detector instead of detecting an infrared light beam due to the correcting laser beam, it is not necessary to heat the measurement object with the correcting laser beam. Accordingly, irradiation is performed with the correcting laser beam whose output is small enough not to affect heating with the heating laser beam. Therefore, the measurement result is not influenced by the change in the temperature due to the reflectance-measuring laser beam, and thus, it is possible to detect a more accurate temperature. Further, the reflectance can be more accurately determined by using the first correcting laser beam with the first correcting laser wavelength and the second correcting laser beam with the second correcting laser wavelength. Therefore, it is possible to detect a more accurate temperature.
Further, since the temperature detected by using the infrared detector is corrected based on the detection signals from the correcting laser detectors, it is possible to perform the measurement in a broader temperature range, as compared to the case in which the temperature is determined based on a ratio between infrared light beams with two different wavelengths. Further, it is possible to stably perform inspection with higher reliability without an influence of the skill level, physical condition, or the like of an operator.
The foregoing and further features and advantages of the invention will become apparent from the following description of example embodiments with reference to the accompanying drawings, wherein like numerals are used to represent like elements and wherein:
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. An example of a measurement object will be described with reference to
In order to determine whether the wire 93 is appropriately bonded to the electrode 92, it may be determined whether a bonding state is appropriate based on whether the area of the bonding part 96, that is, the area of a region, in which the surface of the wire 93 and the surface of the electrode 92 are parallel to each other in
Details of optical non-destructive inspection apparatuses 1A (first embodiment) to 1G (seventh embodiment) that can determine whether the bonding state is appropriate, and optical non-destructive inspection methods thereof will be described below. In the first to seventh embodiments, arrangement positions, reflection directions, transmission directions, and the like of elements vary depending on characteristic differences of heating-laser selective reflection units 11A, 11B, predetermined-infrared selective reflection units 12A, 12B, and correcting laser selective reflection units 13A, 13B, 14A, 14B. In each of the first embodiment (
The configuration of the optical non-destructive inspection apparatus 1A according to the first embodiment will be described below with reference to
The heating-laser selective reflection unit 11A is, for example, a dichroic mirror that reflects a light beam with a heating laser wavelength λa and that transmits a light beam with a wavelength different from the heating laser wavelength λa. The predetermined-infrared selective reflection unit 12A is, for example, a dichroic mirror that reflects a light beam with a predetermined infrared wavelength λ1 and that transmits a light beam with a wavelength different from the predetermined infrared wavelength λ1. The correcting laser selective reflection unit 13A is, for example, a dichroic mirror that reflects a light beam with a first correcting laser wavelength λb and that transmits a light beam with a wavelength different from the first correction laser wavelength λb.
The focusing-collimating unit 10 emits parallel light, which is incident from a first side (the upper side in
The heating laser beam source 21 emits a heating laser beam, whose output level is adjusted so that the heating laser beam heats the measurement object without destroying the measurement object, on the basis of a control signal from the control unit 50. The wavelength of the heating laser beam is referred to as a heating laser wavelength λa. For example, the heating laser beam source 21 is a semiconductor laser.
The heating laser beam collimating unit 41 is disposed in the vicinity of the heating laser beam source 21, that is, in the vicinity of a laser beam emission position at a position on the optical axis of the heating laser beam, and converts the heating laser beam emitted from the heating laser beam source 21 into a heating laser beam La that is parallel light. For example, the heating laser beam collimating unit 41 needs to convert only a light beam with the heating laser wavelength λa into parallel light and thus may be a collimation lens. When the heating laser beam source 21 can emit the heating laser beam as parallel light, the heating laser beam collimating unit 41 may be omitted.
The heating-laser selective reflection unit 11A is disposed on the optical axis of the focusing-collimating unit 10 and reflects the heating laser beam La, which is obtained by converting the heating laser beam emitted from the heating laser beam source 21 into parallel light, to the first side of the focusing-collimating unit 10. The wavelength of the heating laser beam La is the heating laser wavelength λa. The heating-laser selective reflection unit 11A transmits the light beam with a wavelength different from the heating laser wavelength λa out of the parallel light emitted and reflected from the measurement spot SP and emitted from the first side of the focusing-collimating unit 10. A heating laser beam guide unit is constituted by the heating laser beam collimating unit 41 and the heating-laser selective reflection unit 11A, and the heating laser beam guide unit converts the heating laser beam emitted from the heating laser beam source 21 into parallel light and guides the parallel light to the first side of the focusing-collimating unit 10.
The infrared detector 33 can detect energy of an infrared light beam emitted from the measurement spot SP. For example, the infrared detector 33 is an infrared sensor. The detection signal from the infrared detector 33 is acquired by the control unit 50.
A predetermined-infrared selective reflection unit 12A is disposed in the path of the parallel light L12 emitted from the first side of the focusing-collimating unit 10 and transmitted by the heating-laser selective reflection unit 11A, and is disposed on the optical axis of the focusing-collimating unit 10 in this embodiment. The parallel light L12 is parallel light having a wavelength different from the heating laser wavelength λa. The predetermined-infrared selective reflection unit 12A reflects parallel light Ls that is an infrared light beam with a predetermined infrared wavelength λ1 out of the parallel light L12 emitted from first side of the focusing-collimating unit 10 and transmitted by the heating-laser selective reflection unit 11A, toward the infrared detector 33, and transmits parallel light L13 with a wavelength different from the predetermined infrared wavelength λ1. Therefore, the infrared detector 33 detects only energy of the infrared light beam with the predetermined infrared wavelength λ1.
The infrared focusing unit 53 is disposed in the vicinity of the infrared detector 33 and focuses parallel light Ls that is an infrared light beam with the predetermined infrared wavelength λ1 reflected from the predetermined-infrared selective reflection unit 12A, to a detection position of the infrared detector 33. For example, since the infrared focusing unit 53 needs to focus only the light beam with the predetermined infrared wavelength λ1, the infrared focusing unit 53 may be a focusing lens. An emitted-infrared guide unit is constituted by the heating-laser selective reflection unit 11A, the predetermined-infrared selective reflection unit 12A, and the infrared focusing unit 53. The emitted-infrared guide unit extracts the infrared light beam with the predetermined infrared wavelength λ1 out of the parallel light emitted from the measurement spot SP and emitted from the first side of the focusing-collimating unit 10 and guides the extracted infrared light beam to the infrared detector 33.
The first correcting laser beam source 22 emits a first correcting laser beam with the first correcting laser wavelength λb on the basis of a control signal from the control unit 50. For example, the first correcting laser beam source 22 is a semiconductor laser. The output power of the first correcting laser beam is adjusted to output power sufficiently smaller than that of the heating laser beam. The output power of the first correcting laser beam source 22 is adjusted so that the temperature to which the measurement spot SP is heated with the first correcting laser beam does not affect the temperature to which the measurement spot SP is heated with the heating laser beam. The first correcting laser wavelength λb is a wavelength different from the heating laser wavelength λa and a second correcting laser wavelength λc.
The first correcting laser beam collimating unit 42 is disposed on an optical axis of the first correcting laser beam at a position in the vicinity of the first correcting laser beam source 22, that is, in the vicinity of a laser beam emission position, and converts the first correcting laser beam emitted from the first correcting laser beam source 22 into parallel light Lb. For example, since the first correcting laser beam collimating unit 42 needs to convert only the light beam with the first correcting laser wavelength λb into parallel light, the first correcting laser beam collimating unit 42 may be a collimating lens. When the first correcting laser beam source 22 can emit the first correcting laser beam as parallel light, the first correcting laser beam collimating unit 42 may be omitted.
The first beam splitter 15A reflects the light beam with the first correcting laser wavelength λb emitted from the first correcting laser beam source 22, that is, the first correcting laser beam at a first predetermined proportion, and transmits the first correcting laser beam at a second predetermined proportion. The first beam splitter 15A reflects the first correcting laser beam with the first correcting laser wavelength λb emitted from the first correcting laser beam source 22 and converted into the parallel light λb, toward the correcting laser selective reflection unit 13A at the first predetermined proportion so that the first correcting laser beam overlaps with parallel light L14A. The parallel light L14A is light obtained as a result of the first correcting laser beam being reflected from the measurement spot and reflected by the correcting laser selective reflection unit 13A, via the heating-laser selective reflection unit 11A and the predetermined-infrared selective reflection unit 12A. The first correcting laser beam at the second predetermined proportion emitted from the first correcting laser beam source 22 and transmitted by the first beam splitter 15A is not used at all and is discarded.
The correcting laser selective reflection unit 13A is disposed in a path of parallel light L13 reflected from the measurement spot and transmitted by the predetermined-infrared selective reflection unit 12A. The parallel light L13 is light with a wavelength different from the predetermined infrared wavelength λ1. The correcting laser selective reflection unit 13A reflects parallel light L14A with the first correcting laser wavelength λb emitted from the first correcting laser beam source 22 and reflected by the first beam splitter 15A, toward the predetermined-infrared selective reflection unit 12A so that the parallel light L14A overlaps with the parallel light L13, and transmits parallel light with a wavelength different from the first correcting laser wavelength λb.
A first correcting laser beam guide unit is constituted by the first correcting laser beam collimating unit 42, the first beam splitter 15A, the correcting laser selective reflection unit 13A, the predetermined-infrared selective reflection unit 12A, and the heating-laser selective reflection unit 11A. The first correcting laser beam guide unit converts the first correcting laser beam emitted from the first correcting laser beam source 22 into parallel light and guides the parallel light to the first side of the focusing-collimating unit 10.
The first correcting laser detector 31 can detect energy of the first correcting laser beam reflected from the measurement spot SP. For example, the first correcting laser detector 31 is an optical sensor that can detect energy of the light beam with the first correcting laser wavelength λb. The detection signal from the first correcting laser detector 31 is acquired by the control unit 50. The first beam splitter 15A transmits the parallel light L14A, which is reflected from the measurement spot SP, transmitted by the heating-laser selective reflection unit 11A and the predetermined-infrared selective reflection unit 12A, and reflected by the correcting laser selective reflection unit 13A, toward the first correcting laser detector 31 at the second predetermined proportion.
The first reflected laser beam focusing unit 51 is disposed in the vicinity of the first correcting laser detector 31. The first reflected laser beam focusing unit 51 focuses parallel light Lbr with the first correcting laser wavelength 2W to the detection position of the first correcting laser detector 31. The parallel light Lbr is light obtained as a result of the first correcting laser beam being reflected from the measurement spot SP, transmitted by the first beam splitter 15A, and guided in a direction different from a direction toward the first correcting laser beam source 22. Reflected light of the first correcting laser beam, which is reflected from the measurement spot SP and reflected by the first beam splitter 15A, is not used at all and is discarded. Since the first reflected laser beam focusing unit 51 needs to focus only the light beam with the first correcting laser wavelength λb, the first reflected laser beam focusing unit 51 can be, for example, a focusing lens.
A first reflected laser beam guide unit is constituted by the heating-laser selective reflection unit 11A, the predetermined-infrared selective reflection unit 12A, the correcting laser selective reflection unit 13A, the first beam splitter 15A, and the first reflected laser beam focusing unit 51. The first reflected laser beam guide unit guides the first correcting laser beam reflected from the measurement spot SP and emitted from the first side of the focusing-collimating unit 10, to the first correcting laser detector 31.
The second correcting laser beam source 23 emits a second correcting laser beam with the second correcting laser wavelength λc, which is adjusted so that the output power of the second correcting laser beam is sufficiently smaller than that of the heating laser beam, on the basis of a control signal from the control unit 50. For example, the second correcting laser beam source 23 is a semiconductor laser. The output power of the second correcting laser beam source 23 is adjusted so that the temperature to which the measurement spot SP is heated with the second correcting laser beam does not affect the temperature to which the measurement spot is heated with the heating laser beam. The second correcting laser wavelength λc is a wavelength different from the heating laser wavelength λa and the first correcting laser wavelength λb.
The second correcting laser beam collimating unit 43 is disposed on an optical axis of the second correcting laser beam at a position in the vicinity of the second correcting laser beam source 23, that is, in the vicinity of a laser beam emission position, and converts the second correcting laser beam emitted from the second correcting laser beam source 23 into parallel light Lc. For example, since the second correcting laser beam collimating unit 43 needs to convert only the light beam with the second correcting laser wavelength λc into parallel light, the second correcting laser beam collimating unit 43 may be a collimating lens. When the second correcting laser beam source 23 can emit the second correcting laser beam as parallel light, the second correcting laser beam collimating unit 43 may be omitted.
The second beam splitter 16A reflects the light beam with the second correcting laser wavelength λc emitted from the second correcting laser beam source 23, that is, the second correcting laser beam, at a third predetermined proportion, and transmits the second correcting laser beam at a fourth predetermined proportion. The second beam splitter 16A reflects the second correcting laser beam with the second correcting laser wavelength λc emitted from the second correcting laser beam source 23 and converted into the parallel light Lc, toward the correcting laser selective reflection unit 13A at the third predetermined proportion so that the second correcting laser beam overlaps with the parallel light L14B. The parallel light L14B is light obtained as a result of the second correcting laser beam being reflected from the measurement spot and transmitted by the correcting laser selective reflection unit 13A, via the heating-laser selective reflection unit 11A and the predetermined-infrared selective reflection unit 12A. The second correcting laser beam at the fourth predetermined proportion emitted from the second correcting laser beam source 23 and transmitted by the second beam splitter 16A is not used at all and is discarded.
The correcting laser selective reflection unit 13A transmits the parallel light L14B with the second correcting laser wavelength λc emitted from the second correcting laser beam source 23 and reflected by the second beam splitter 16A, toward the predetermined-infrared selective reflection unit 12A so that the parallel light L14B overlaps with the parallel light L13 with a wavelength different from the predetermined infrared wavelength λ1. A second correcting laser beam guide unit is constituted by the second correcting laser beam collimating unit 43, the second beam splitter 16A, the correcting laser selective reflection unit 13A, the predetermined-infrared selective reflection unit 12A, and the heating-laser selective reflection unit 11A. The second correcting laser beam guide unit converts the second correcting laser beam emitted from the second correcting laser beam source 23 into parallel light and guides the parallel light to the first side of the focusing-collimating unit 10.
The second correcting laser detector 32 can detect energy of the second correcting laser beam reflected from the measurement spot SP. For example, the second correcting laser detector 32 is an optical sensor that can detect energy of the light beam with the second correcting laser wavelength λc. The detection signal from the second correcting laser detector 32 is acquired by the control unit 50. The second beam splitter 16A transmits the parallel light L14B obtained as a result of the second correcting laser beam being reflected from the measurement spot SP, transmitted by the heating-laser selective reflection unit 11A and the predetermined-infrared selective reflection unit 12A, and transmitted by the correcting laser selective reflection unit 13A, toward the second correcting laser detector 32 at the fourth predetermined proportion.
The second reflected laser beam focusing unit 52 is disposed in the vicinity of the second correcting laser detector 32. The second reflected laser beam focusing unit 52 focuses parallel light Lcr with the second correcting laser wavelength λc to the detection position of the second correcting laser detector 32. The parallel light Lcr is light obtained as a result of the second correcting laser beam being reflected from the measurement spot SP, transmitted by the second beam splitter 16A, and guided in a direction different from a direction toward the second correcting laser beam source 23. Reflected light of the second correcting laser beam, which is reflected from the measurement spot SP and reflected by the second beam splitter 16A, is not used at all and is discarded. Since the second reflected laser beam focusing unit 52 needs to focus only the light beam with the second correcting laser wavelength λc, the second reflected laser beam focusing unit 52 may be, for example, a focusing lens.
A second reflected laser beam guide unit is constituted by the heating-laser selective reflection unit 11A, the predetermined-infrared selective reflection unit 12A, the correcting laser selective reflection unit 13A, the second beam splitter 16A, and the second reflected laser beam focusing unit 52. The second reflected laser beam guide unit guides the second correcting laser beam reflected from the measurement spot SP and emitted from the first side of the focusing-collimating unit 10, to the second correcting laser detector 32.
The control unit 50 is constituted by a personal computer or the like, controls the heating laser beam source 21, the first correcting laser beam source 22, and the second correcting laser beam source 23, and measures a temperature rise characteristic that is a temperature rise state of the measurement spot SP based on a heating time, on the basis of the detection signal from the infrared detector 33, the detection signal from the first correcting laser detector 31, and the detection signal from the second correcting laser detector 32. The control unit 50 determines the state of the measurement object on the basis of the measured temperature rise characteristic. Detailed operations of the control unit 50 will be described later.
The “first correcting laser block” in
The “second correcting laser block” in
The “correcting laser block” in
The configuration of the optical non-destructive inspection apparatus 1B according to the second embodiment will be described below with reference to
The correcting laser selective reflection unit 13A is disposed in a path of parallel light L12 with a wavelength different from the heating laser wavelength λa, which is reflected from the measurement spot and transmitted by the heating-laser selective reflection unit 11A. The correcting laser selective reflection unit 13A reflects parallel light with the first correcting laser wavelength λb emitted from the first correcting laser beam source 22 and reflected by the first beam splitter 15A, toward the heating-laser selective reflection unit 11A so that the parallel light with the first correcting laser wavelength λb overlaps with the parallel light L12 with a wavelength different from the heating laser wavelength λa. The correcting laser selective reflection unit 13A transmits a light beam with a wavelength different from the first correcting laser wavelength λb.
The first beam splitter 15A reflects the light beam with the first correcting laser wavelength λb at the first predetermined proportion and transmits the light beam with the first correcting laser wavelength λb at the second predetermined proportion. The first beam splitter 15A reflects the first correcting laser beam with the first correcting laser wavelength λb emitted from the first correcting laser beam source 22 and converted into the parallel light, toward the correcting laser selective reflection unit 13A so that the first correcting laser beam overlaps with the parallel light L14A. The parallel light L14A is light obtained as a result of the first correcting laser beam being reflected from the measurement spot and reflected by the correcting laser selective reflection unit 13A, via the heating-laser selective reflection unit 11A.
A first correcting laser beam guide unit is constituted by the first correcting laser beam collimating unit 42, the first beam splitter 15A, the correcting laser selective reflection unit 13A, and the heating-laser selective reflection unit 11A. The first correcting laser beam guide unit converts the first correcting laser beam emitted from the first correcting laser beam source 22 into parallel light, and guides the parallel light to the first side of the focusing-collimating unit 10. A first reflected laser beam guide unit is constituted by the heating-laser selective reflection unit 11A, the correcting laser selective reflection unit 13A, the first beam splitter 15A, and the first reflected laser beam focusing unit 51. The first reflected laser beam guide unit guides the first correcting laser beam reflected from the measurement spot SP and emitted from the first side of the focusing-collimating unit 10, toward the first correcting laser detector 31.
The predetermined-infrared selective reflection unit 12A is disposed in a path of the parallel light L13A. The parallel light L13A is light with a wavelength different from the heating laser wavelength λa and the first correcting laser wavelength λb, which is emitted from the first side of the focusing-collimating unit 10 and transmitted by the heating-laser selective reflection unit 11A and the correcting laser selective reflection unit 13A. The predetermined-infrared selective reflection unit 12A reflects the infrared light beam with the predetermined infrared wavelength λ1 out of the parallel light L13A, toward the infrared detector 33 and transmits parallel light L14B with a wavelength different from the predetermined infrared wavelength λ1.
The emitted-infrared guide unit is constituted by the heating-laser selective reflection unit 11A, the correcting laser, selective reflection unit 13A, the predetermined-infrared selective reflection unit 12A, and the infrared focusing unit 53. The emitted-infrared guide unit guides the infrared light beam with the predetermined infrared wavelength λ1 out of the parallel light emitted from the measurement spot SP and emitted from the first side of the focusing-collimating unit 10, to the infrared detector 33.
The second beam splitter 16A reflects the light beam with the second correcting laser wavelength λc at the third predetermined proportion, transmits the light beam with the second correcting laser wavelength λc at the fourth predetermined proportion, and reflects the second correcting laser beam with the second correcting laser wavelength λc emitted from the second correcting laser beam source 23 and converted into the parallel light Lc, toward the predetermined-infrared selective reflection unit 12A so that the second correcting laser beam overlaps with the parallel light L14B. The parallel light L14B is light reflected from the measurement spot and transmitted by the predetermined-infrared selective reflection unit 12A, via the heating-laser selective reflection unit 11A and the correcting laser selective reflection unit 13A. The parallel light L14B includes the second correcting laser beam.
A second correcting laser beam guide unit is constituted by the second correcting laser beam collimating unit 43, the second beam splitter 16A, the predetermined-infrared selective reflection unit 12A, the correcting laser selective reflection unit 13A, and the heating-laser selective reflection unit 11A. The second correcting laser beam guide unit converts the second correcting laser beam emitted from the second correcting laser beam source 23 into parallel light, and guides the parallel light to the first side of the focusing-collimating unit 10.
A second reflected laser beam guide unit is constituted by the heating-laser selective reflection unit 11A, the correcting laser selective reflection unit 13A, the predetermined-infrared selective reflection unit 12A, the second beam splitter 16A, and the second reflected laser beam focusing unit 52. The second reflected laser beam guide unit guides the second correcting laser beam reflected from the measurement spot SP and emitted from the first side of the focusing-collimating unit 10, to the second correcting laser detector 32.
The “first correcting laser block” in
The “second correcting laser block” in
The “measuring and correcting laser block” in
The configuration of the optical non-destructive inspection apparatus 1C according to the third embodiment will be described below with reference to
The predetermined-infrared selective reflection unit 12B is disposed in the path of parallel light L12 with a wavelength different from the heating laser wavelength λa, which is emitted from the first side of the focusing-collimating unit 10 and transmitted by the heating-laser selective reflection unit 11A. The predetermined-infrared selective reflection unit 12B transmits the infrared light beam with the predetermined infrared wavelength λ1 out of the parallel light L12, toward the infrared detector 33, and reflects parallel light with a wavelength different from the predetermined infrared wavelength λ1. The reflected parallel light is parallel light L13 in
The “first correcting laser block” in
The “second correcting laser block” in
The “correcting laser block” in
The configuration of the optical non-destructive inspection apparatus 1D according to the fourth embodiment will be described below with reference to
The heating-laser selective reflection unit 11B is disposed on an optical axis of the focusing-collimating unit 10, transmits the heating laser beam with the heating laser wavelength λa emitted from the heating laser beam source 21 and converted into parallel light, toward the first side of the focusing-collimating unit 10, and reflects parallel light with a wavelength different from the heating laser wavelength λa emitted and reflected from the measurement spot and emitted from the first side of the focusing-collimating unit 10. The reflected parallel light is parallel light L12 in
The “first correcting laser block” in
The “correcting laser block” in
The configuration of the optical non-destructive inspection apparatus 1E according to the fifth embodiment will be described below with reference to
The predetermined-infrared selective reflection unit 12B is disposed in the path of parallel light L13A that is emitted from the first side of the focusing-collimating unit 10 and transmitted by the heating-laser selective reflection unit 11A and the correcting laser selective reflection unit 13A. The parallel light L13A is light with a wavelength different from the heating laser wavelength λa and the first correcting laser wavelength λb. The predetermined-infrared selective reflection unit 12B transmits the infrared light beam with the predetermined infrared wavelength λ1 out of the parallel light L13A, toward the infrared detector 33, and reflects parallel light with a wavelength different from the predetermined infrared wavelength λ1. The reflected parallel light is parallel light L14B in
The “first correcting laser block” in
The “second correcting laser block” in
The “measuring and correcting laser block” in
The configuration of the optical non-destructive inspection apparatus 1F according to the sixth embodiment will be described below with reference to
The correcting laser selective reflection unit 13B is disposed in the path of parallel light L12 with a wavelength different from the heating laser wavelength λa, which is reflected from the measurement spot and transmitted by the heating-laser selective reflection unit 11A. The correcting laser selective reflection unit 13B transmits parallel light with the first correcting laser wavelength λb emitted from the first correcting laser beam source 22 and reflected by the first beam splitter 15A, toward the heating-laser selective reflection unit 11A so that the parallel light with the first correcting laser wavelength λb overlaps with the parallel light L12, and reflects parallel light with a wavelength different from the first correcting laser wavelength λb. The reflected parallel light is the parallel light L13 in
The “first correcting laser block” in
The “second correcting laser block” in
The “measuring and correcting laser block” in
The configuration of the optical non-destructive inspection apparatus 1G according to the seventh embodiment will be described below with reference to
The heating-laser selective reflection unit 11B is disposed on the optical axis of the focusing-collimating unit 10, transmits the heating laser beam with the heating laser wavelength λa emitted from the heating laser beam source 21 and converted into parallel light, toward the first side of the focusing-collimating unit 10, and reflects parallel light with a wavelength different from the heating laser wavelength λa emitted and reflected from the measurement spot and emitted from the first side of the focusing-collimating unit 10. The reflected parallel light is parallel light L12 in
The “first correcting laser block” in
The “second correcting laser block” in
The “measuring and correcting laser block” in
An example of the procedure of first processing performed by the control unit 50 will be described below with reference to the flowchart illustrated in
In step S10, the control unit 50 controls the first correcting laser beam source and the second correcting laser beam source so that the first correcting laser beam is emitted from the first correcting laser beam source and the second correcting laser beam is emitted from the second correcting laser beam source, and then performs the process of step S15. The first correcting laser beam and the second correcting laser beam are guided to the measurement spot, the first correcting laser beam reflected from the measurement spot is guided to the first correcting laser detector, and the second correcting laser beam reflected from the measurement spot is guided to the second correcting laser detector.
In step S15, the control unit 50 controls the heating laser beam source so that the heating laser beam is emitted from the heating laser beam source, and then performs the process of step S20. The heating laser beam is guided to the measurement spot and the infrared light beam emitted from the measurement spot is guided to the infrared detector.
In step S20, the control unit 50 detects energy of the infrared light beam with the predetermined infrared wavelength λ1 on the basis of the detection signal from the infrared detector, acquires and temporarily stores the energy of the infrared light beam with the predetermined infrared wavelength λ1 and the time after irradiation with the heating laser beam is started in step S15, and then performs the process of step S25.
In step S25, the control unit 50 measures the reflectances of the first correcting laser beam and the second correcting laser beam on the basis of the detection signal from the first correcting laser detector and the detection signal from the second correcting laser detector, and then performs the process of step S30. For example, the control unit 50 measures the reflectance of the measurement spot on the basis of the energy of the first and second correcting laser beams from the first and second correcting laser beam sources, the reflectances of the first and second beam splitters, the transmittances of the first and second beam splitters, and the energy of the light beams with the first and second correcting laser wavelengths detected by the first and the second correcting laser detectors.
The first correcting laser wavelength λb and the second correcting laser wavelength λc are wavelengths different from the heating laser wavelength λa. When the wavelength λb or λc is equal to the heating laser wavelength λa, the correcting laser beams are repelled from the heating-laser selective reflection unit. Therefore, as in the example illustrated in
In step S30, the control unit 50 calculates emissivity from the reflectance measured in step S25, and then performs the process of step S35. Specifically, the emissivity is calculated on the basis of the relationship of emissivity (%)=absorptance (%)=100(%)−reflectance (%).
In step S35, the control unit 50 corrects the infrared energy (corresponding to the detected energy of the infrared light beam) temporarily stored in step S20 on the basis of the emissivity calculated in step S30 and then performs the process of step S40. For example, it is assumed that when the infrared energy temporarily stored in step S20 is E1 illustrated in
Then, the control unit determines the temperature rise characteristic shown in the example illustrated in
In step S40, the control unit 50 determines whether it is time to end the measurement. The control unit 50 determines that it is time to end the measurement when it is determined that the corrected temperature reaches a saturated temperature. For example, when the corrected temperature currently calculated in step S35 is higher by a predetermined value or less than the corrected temperature previously calculated in step S35, the control unit 50 determines that the temperature reaches the saturated temperature. The saturated temperature is a temperature when the inclination of the temperature rise characteristic illustrated in
The control unit 50 performs the process of step S45 when it is determined that the measured temperature reaches the saturated temperature and it is time to end the measurement (YES), and performs the process of step S20 again when it is determined that it is not time to end the measurement (NO). When the processing returns to step S20 after a predetermined time (for example, about 1 ms) passes, the corrected temperature can be calculated at predetermined time intervals, which is preferable.
In step S45, the control unit 50 controls the heating laser beam source so as to stop the irradiation with the heating laser beam, and then performs the process of step S50. In step S50, the control unit 50 controls the first correcting laser beam source and the second correcting laser beam source so as to stop the irradiation with the first correcting laser beam and the second correcting laser beam, and then perform the process of step S55.
In step S55, the control unit 50 determines the state of the measurement object based on the temperature rise characteristic that is based on the corrected temperature determined in step S60, displays the determination result on a display device or the like, and then finishes the processing.
In step S55, the control unit 50 determines whether the temperature rise characteristic, which is determined based on the corrected temperature, lies between the lower-limit-area temperature rise characteristic and the upper-limit area temperature rise characteristic stored in the storage unit. When the temperature rise characteristic lies between the lower-limit-area temperature rise characteristic and the upper-limit area temperature rise characteristic, it is determined that the bonding state is appropriate. When the temperature rise characteristic does not lie between the lower-limit-area temperature rise characteristic and the upper-limit area temperature rise characteristic, it is determined that the bonding state is inappropriate. When the temperature rise characteristic, which is determined based on the corrected temperature, lies between the lower-limit-area temperature rise characteristic and the upper-limit area temperature rise characteristic, the area of the bonding part is between the lower-limit area and the upper-limit area, that is, the area of the bonding part is in an allowable range.
The procedure of second processing performed by the control unit 50 will be described below with reference to the flowchart illustrated in
In step S110, the control unit 50 controls the first correcting laser beam source and the second correcting laser beam source so that the first correcting laser beam is emitted from the first correcting laser beam source and the second correcting laser beam is emitted from the second correcting laser beam source, and then performs the process of step S115. The first correcting laser beam and the second correcting laser beam are guided to the measurement spot, the first correcting laser beam reflected from the measurement spot is guided to the first correcting laser detector, and the second correcting laser beam reflected from the measurement spot is guided to the second correcting laser detector.
In step S115, the control unit 50 measures the reflectance of the measurement spot on the basis of the detection signal from the first correcting laser detector and the detection signal from the second correcting laser detector, and then performs the process of step S120. The method of measuring the reflectance is the same that described above.
In step S120, the control unit 50 calculates absorptance from the reflectance measured in step S115, and then performs the process of step S125. Specifically, the absorptance is calculated on the basis of the relationship of absorptance (%)=100(%)−reflectance (%). In step S125, the control unit 50 calculates emissivity from the absorptance calculated in step S120, and then performs the process of step S130. Specifically, the emissivity is calculated on the basis of the relationship of absorbance (%)=emissivity (%).
In step S130, the control unit 50 calculates an output value to be output from the heating laser beam source on the basis of the absorptance calculated in step S120, and then performs the process of step S135. For example, in a case where it is estimated, from the relationship with the absorptance, that the infrared energy E1 in
In step S135, the control unit 50 controls the heating laser beam source so that the heating laser beam with the output value calculated in step S130 is emitted, and then performs the process of step S140. In step S140, the control unit 50 detects the energy of the infrared light beam with the predetermined infrared wavelength λ1 on the basis of the detection signal from the infrared detector, acquires and stores the detected energy of the infrared light beam with the predetermined infrared wavelength λ1 and the time after the irradiation with the heating laser beam is started, and then performs the process of step S145. In step S145, the control unit 50 determines the temperature (actual temperature) corresponding to the acquired infrared energy, and determines the temperature rise characteristic on the basis of the determined actual temperature and the time after the irradiation is started, and then performs the process of step S150. In this case, since the output power of the heating laser beam is adjusted (increased) on the basis of the absorptance, the determined actual temperature can be used for determining the “correct” temperature rise characteristic.
In step S150, the control unit 50 determines whether it is time to end the measurement. As described above, the control unit 50 determines that it is time to end the measurement when it is determined that the determined temperature reaches a saturated temperature. The control unit 50 performs the process of step S155 when it is determined that the determined temperature reaches the saturated temperature and it is time to end the measurement (YES), and performs the process of step S115 again when it is determined that it is not time to end the measurement (NO). When the processing returns to step S115 after a predetermined time (for example, about 1 ms) passes, the actual temperature can be determined at predetermined time intervals, which is preferable.
In step S155, the control unit 50 controls the heating laser beam source so as to stop the irradiation with the heating laser beam, and then performs the process of step S160. In step S160, the control unit 50 controls the first correcting laser beam source and the second correcting laser beam source so as to stop the irradiation with the first correcting laser beam and the second correcting laser beam, and then perform the process of step S165. In step S165, the control unit 50 determines the state of the measurement object on the basis of the temperature rise characteristic that is based on the actual temperature determined in step S145, displays the determination result on a display unit or the like, and ends the processing.
The method of determining the state of the measurement object is the same as that described above. For example, a lower-limit-area temperature rise characteristic when the area of the bonding part 96 is equal to the lower-limit area and an upper-limit-area temperature rise characteristic when the area of the bonding part 96 is equal to the upper-limit area are stored in the storage unit. In step S165, the control unit 50 determines whether the temperature rise characteristic determined on the basis of the actual temperature is present between the lower-limit-area temperature rise characteristic and the upper-limit-area temperature rise characteristic stored in the storage unit as illustrated in
A method in which the procedure of the first processing or the second processing is performed using the above-mentioned optical non-destructive inspection apparatus according to each of the first to seventh embodiments may be used as an optical non-destructive inspection method for determining the state of the bonding structure 97 as a measurement object or the bonding state of two members (the wire 93 and the electrode 92) or determining whether the area of the bonding part of two members (the wire 93 and the electrode 92) is in an allowable range, by using a control unit.
Since the optical non-destructive inspection apparatus described in each of the above-mentioned embodiments determines the state of the measurement object using the temperature rise characteristic in a period of several tens of ms until the temperature reaches the saturated temperature after the heating is started with the heating laser beam, the inspection time is extremely short as compared to the case (several tens of seconds to several minutes) in which the state is determined using the heat-dissipation state after heating. As compared to the case where only a correcting laser beam with one type of wavelength is used, the reflectance can be more accurately measured, and therefore, it is possible to more accurately correct the energy of the infrared light beam and to determine a more accurate temperature. Further, since the reflectance of the measurement spot is measured by detecting the first and second correcting laser beams themselves reflected from the measurement spot without heating the measurement spot with the first and second correcting laser beams, and the temperature is corrected on the basis of the measured reflectance, it is possible to obtain a more accurate temperature rise characteristic.
Since the wavelength of the infrared light beam to be measured can be selected from among options in a broad range, it is possible to measure a broader temperature range by selecting an appropriate wavelength of the infrared light beam. The above-mentioned embodiments can be used to determine whether the bonding state of a wire bonding portion or the like is appropriate, and it is possible to perform inspection with higher reliability, as compared to visual inspection by an operator, destructive inspection using an extracted sample, or the like.
Various modifications, additions, and deletions may be made to the configuration, structure, appearance, shape, processing procedure, and the like of the optical non-destructive inspection apparatus and an optical non-destructive inspection method according to the present invention without departing from the scope of the present invention.
Number | Date | Country | Kind |
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2013-093852 | Apr 2013 | JP | national |