Not applicable.
Not applicable.
Not applicable.
This section is intended to introduce various aspects of the art, which may be associated with exemplary embodiments of the present disclosure. This discussion is believed to assist in providing a framework to facilitate a better understanding of particular aspects of the present disclosure. Accordingly, it should be understood that this section should be read in this light, and not necessarily as admissions of prior art.
The present inventive concept relates to the field of animal containment systems. More particularly, the invention relates to a novel packaging system for a portable kennel and a novel method for packaging an animal containment system.
Many pet owners, particularly owners of dogs and domesticated farm animals, desire to keep their pets outdoors. Still other pet owners may choose to keep their pets indoors for most of the day, but choose to allow their pets to spend time outside when the weather is suitable. However, not all pet owners have access to a yard that has a suitable fence or other containment. In those instances, the pet owner may purchase a portable animal containment system.
Animal containment systems are known. These are typically referred to as kennels, runs or pens. Small kennels may be purchased by pet owners at retail pet shops such as PetSmart® of Phoenix, Arizona or Petco Animal Supplies Stores, Inc. of San Diego, Calif. These kennels are larger than a carrying crate and allow an animal such as a dog to move about without wandering off of the property and without being tethered by a leash.
Kennels are also sometimes used by animal care professionals. Such professionals include groomers, trainers and veterinarians. Animal care professionals may use kennels to safely house and segregate dogs.
Kennels come in different shapes and sizes and are constructed out of various materials. Typically, they include a plurality of walls that enclose an interior space, and include a door or gate to provide access to the interior space. Some containment systems also have a floor and/or a covering.
Most known kennels at the retail level are fabricated in one of two ways. First, the kennels may use welded wire frames that are pre-fabricated in panels. The panels are brought home by the owner who then assembles them by connecting plates and brackets to the panels. Hinges may be used for a panel that serves as a door. A tarp fabricated from a soft plastic or polymeric material or a rugged cotton material may be secured on top of the panels to provide a modicum of protection from sun and rain.
If a more sturdy (and less easily transported) kennel is desired, the pet owner may purchase a second type of kennel that uses chain link panels. These kennels come with cylinders and one or more rolls of chain link. The frame is constructed by connecting the cylinders using brackets. The chain link is then connected to a point along the frame. The chain link is wrapped and secured to the cylinders at connection points using brackets and bolts.
As one might imagine, the process of putting together a kennel, particularly a chain link system, is difficult for the end-consumer. Further, the kennel is not well received in terms of aesthetics. In addition, both the welded wire and the chain link kennel systems are difficult for the consumer to transport from the store. Finally, these kennel systems have bulky packaging that are undesirable for the retailer who provides the shelf space.
Therefore, a need exists for a packaging system for an animal kennel that provides a significantly reduced foot print. Further, a need exists for a method of packaging an animal containment system that provides for a reduced foot print.
A package for an animal containment system is first provided herein. In one embodiment, the package defines a box fabricated from cardboard or plastic. The box may be four-sided, with the sides secured by one or more plastic or nylon straps. Packing tape may be used alternatively, or in addition.
The box is dimensioned to hold components of the animal containment system. The animal containment system generally comprises a plurality of first horizontal support tubes and a plurality of first vertical support tubes. Each of the first horizontal and vertical support tubes is dimensioned and configured to be joined together by hardware to form a framing for the containment system. The framing reserves an opening for a gate.
The animal containment system also comprises a plurality of second horizontal support tubes and a plurality of second vertical support tubes. The second horizontal and vertical support tubes are dimensioned and configured to be joined together by hardware to form a framing for the gate. Upon assembly, the gate is hingedly connected to the framing for the containment system using hardware.
The animal containment system also includes a plurality of removable fence tubes. The fence tubes are configured to be slidably received within aligned openings along the first horizontal support tubes. Additionally, the animal containment system includes a plurality of removable gate tubes. The gate tubes are configured to be slidably received within aligned openings along the second horizontal support tubes and between the second vertical support tubes.
The plurality of first horizontal support tubes, the plurality of second horizontal support tubes, the plurality of first vertical support tubes, the plurality of second vertical support tubes, and the hardware are packaged within the box. In the present invention, packaging is done through a novel system wherein substantially all (and preferably all) of the fence tubes are nested within selected first horizontal support tubes and selected first vertical support tubes, and substantially all (and preferably all) of the gate tubes are also nested within selected first horizontal support tubes and selected first vertical support tubes within the box.
In one aspect, each support tube is hollow and may nest up to four fence tubes or gate tubes. In one embodiment, at least two of the fence tubes are nested within a selected second vertical support tube. In another embodiment, at least two of the gate tubes are also nested within a selected second vertical support tube.
In one aspect, when assembled, the animal containment system is about five feet in length, five feet in width, and five feet in height. In one aspect, the package includes a tarp that is configured to cover the containment system when it is assembled.
A method of packaging an animal containment system is also provided herein. In one aspect, the method includes providing a box. The box is preferably fabricated from cardboard or plastic. Preferably, the box is an elongated cardboard box having four sides.
The method also includes placing components of the animal containment system into the box. The components generally comprise:
The method also includes nesting substantially all of the fence tubes within selected first horizontal support tubes and selected first vertical support tubes within the box. The method further includes nesting substantially all of the gate tubes within selected first horizontal support tubes and selected first vertical support tubes within the box. The method then includes securing the box.
The method may further comprise nesting at least two of the fence tubes within a selected second vertical support tube within the box. Alternatively or in addition, the
method may comprise nesting at least two of the gate tubes within a selected second vertical support tube within the box.
So that the manner in which the present inventions can be better understood, certain illustrations, charts and/or flow charts are appended hereto. It is to be noted, however, that the drawings illustrate only selected embodiments of the inventions and are therefore not to be considered limiting of scope, for the inventions may admit to other equally effective embodiments and applications.
For purposes of the present disclosure, it is noted that spatially relative terms, such as “up,” “down,” “right,” “left,” “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over or rotated, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the exemplary term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
The illustrative animal containment system 100 includes four side walls and an access gate 150. The side walls are generally made up of framing tubes 110, 110′, 114, 115 and fence tubes 120. The gate 150 is likewise generally made up of framing tubes 154, 155 and gate tubes 160. In all cases for the illustrative animal containment system 100 the fence tubes 120 and the gate tubes 160 are vertical.
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Of interest, the horizontal support tubes 110 (including the intermediate horizontal support tubes 110′) are hollow. An inner diameter is formed within the support tubes 110 to hold a plurality of fence tubes 120 during packaging. In one aspect, as many as four fence tubes 120 are housed. This is demonstrated best in
In assembling the tube-based containment system 100, various clamps and brackets are used.
The hardware is secured to the framing by bolts.
The animal containment system 100 may optionally utilize a tarp.
As noted above, the animal containment system 100 also includes a gate 150. The gate 150 includes components that are analogous to some components of the framing.
The gate 150 includes hardware components.
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The horizontal support tube 1500 shows a base. The base includes four circular slots, with one of the slots having been filled by one of the fence tubes 120. The photograph shows that four fence tubes may be inserted into the slots. Alternatively, gate tubes may be inserted into the slots.
The concept of nesting multiple fence tubes 1550 into a single support tube 1500 has two advantages. First, it allows the volume of packaging required to hold the fence tubes 1550 to be substantially reduced. In this respect, the volume occupied by the fence tubes 1550 and the volume occupied by the support tube 1500 within a package is shared. Second, using fence tubes 1550 that break down from the support tubes 1500 means that the consumer is not required to haul pre-packaged panels or heavy steel poles from the store to his or her home or place of business. Instead, components of the animal containment system fit densely into a box.
The various tubes are preferably fabricated from plastic, aluminum or other light-weight material.
The following tubes make up the framing for the illustrative system 100 of
This is a total of 22 tubes. Only 18 of these tubes are considered full length. In this case, full length is about five feet.
The following tubes make up the fence and gate tubes of the illustrative system 100:
If each of the 18 full-length support tubes (or framing tubes) was to hold four of the fence or gate tubes, then 72 fence and gate tubes could be nested. As noted, only 54 of such tubes exist, so there is plenty of space to accommodate the fence tubes 120 and the gate tubes 160 within the various framing tubes.
The multi-tube nesting arrangement means that additional packaging space is not taken up by the 49 vertical fence tubes and the 5 vertical gate tubes. The result is that a much smaller footprint is needed for shelving of the packages in the retail environment.
A method of packaging an animal containment system is also provided herein. In one aspect, the method first includes providing a box. The box is preferably fabricated from cardboard or plastic. Preferably, the box is an elongated cardboard box having four sides.
The method also includes placing components of the animal containment system into the box. The components generally comprise:
The method also includes nesting substantially all of the fence tubes within selected first horizontal support tubes and selected first vertical support tubes within the box. The method further includes nesting substantially all of the gate tubes within selected first horizontal support tubes and selected first vertical support tubes within the box. The method then includes securing the box. Securing the box, in one aspect, comprises taping edges of the box, wrapping the box with tape, or wrapping the box with one or more straps.
The method may further comprise nesting at least two of the fence tubes within a selected second vertical support tube within the box. Alternatively or in addition, the method may comprise nesting at least two of the gate tubes within a selected second vertical support tube within the box.