Patent Application
20100218792
Packing machines of this type are frequently used in the packing of food products and must therefore meet correspondingly high hygiene standards. In particular, machines of this type are regularly cleaned and disinfected in order to reliably prevent contamination of the product to be packed caused by residues or germs from the packing machine.
The cleaning of the machines represents a not insignificant cost entailing corresponding machine downtimes.
The object of the invention is accordingly to propose a packing machine in which the cleaning of the components to be cleaned is improved.
Starting from a packing machine according to the preamble of claim 1, this object is achieved in that a fluid supply unit is provided for cleaning the region of the packing machine that is configured below a plane of conveyance for tray-like packing containers and between side walls of the packing machine.
The term “plane of conveyance” refers in the sense of the invention to the upper rim of the tray-like packing container which is guided through the packing machine for packing the product thereby to be packed. The tray-like packing containers can in this case, depending on the embodiment, be supplied as preproduced trays, known as tray sealers, and be guided through the packing machine or be formed by a shaping station, for example by means of a film deep drawing process, in the packing machine, in a film which is also guided through the packing machine. In the second case, the plane of conveyance is thus at the same time the plane in which the film provided with the packing troughs is conveyed through the packing machine.
According to the invention, the term “side walls” refers to lateral delimitations of the packing machine, such as for example corresponding portions of a housing of the packing machine that separate off, preferably in an at least predominantly fluid-tight manner, the interior thereby described of the packing machine from the external environment. It is thus possible to clean this interior of the packing machine even when the cleaning fluid cleaning the interior is subjected to pressure, without adversely affecting the environment. In particular for the cleaning of regions which are particularly susceptible to impurities such as for example rims, edges, undercuts, cavities, channels, movable and/or clamping elements and the like, even hard spray jet can be used in an interior closed off in this manner to remove impurities which may cling tight or be clamped in, such as is the case for example as a result of the drying-up of components which are in particular intensively heated and/or subjected to a suction effect and/or clamping effect at least intermittently and to which residues of the product to be packed and/or of the packing material can adhere.
In addition to this basically advantageous possibility for cleaning interiors of all types of packing machines, a fluid supply unit can achieve the object in accordance with a second embodiment of the invention, again starting from the preamble of claim 1, in that the packing machine comprises a fluid supply unit for providing a cleaning fluid.
The measures referred to in the sub-claims allow the invention to be carried out and developed in an advantageous manner.
A packing machine configured in accordance with the invention is capable of automatically cleaning itself or components at least partly to be cleaned, during operation or in pauses in operation, for example in corresponding cleaning intervals.
In a particularly advantageous embodiment of the invention, the fluid supply unit comprises a water connection to a water supply network. In this way, the fluid supply unit can produce a water-based cleaning fluid as required without stocking being required to supply water. It is also possible to rinse off a cleaning agent and/or disinfectant in this way.
Preferably, the fluid supply unit is provided with a connection for taking up at least one liquid cleaner. Liquid cleaners of this type, which are for example acidic and/or alkaline, can in this case be obtained for example from a storage container or else from an operationally internal supply network. In this case, the liquid cleaner can be obtained already in a ready-to-use form and/or as a concentrate to be diluted.
In a particularly advantageous embodiment of the invention, the fluid supply unit comprises a metering and/or mixing unit in order to meter and/or to mix at least one cleaning fluid from at least one cleaner and the water available via the water connection.
In a development of the invention, the fluid supply unit is in addition provided with a connection for at least one disinfectant which can, again, be obtained from a storage container or from an operationally internal supply network.
In this way, the fluid supply unit is capable of providing not only one or more cleaning fluids of the desired quality, but rather also one or more disinfectants during or after the cleaning. The disinfection can in this case be carried out at the same time as the fluid cleaning, for example by the metered addition of disinfectant to a cleaning fluid through a corresponding metering unit of the fluid supply unit. However, it is preferable for an independent operation, which serves exclusively to disinfect, to be carried out after the cleaning. The disinfectant or disinfectants can in this case be obtained in a ready-to-use state via one or more connections of the fluid supply unit or else be provided by means of a metering and/or mixing unit, by way of the fluid supply unit, for example by metering and/or adding water which is supplied to the fluid supply unit via the above-mentioned water connection.
Advantageously, the fluid supply unit is provided with a store for at least one cleaner. A cleaner of this type can for example be present in liquid or in solid form. The cleaner can in this case be provided as a concentrate and/or in a ready-to-use state. The store of the fluid supply unit can in this case be configured as a refill store or as an exchangeable store. An exchangeable store offers in this case advantages, in particular in the handling of a cleaner displaying a certain chemical aggressivity, as merely a corresponding cleaner container has to be exchanged, without contact with the cleaner. A solid cleaner can moreover be used in differing forms, for example in a pressed form or in metered units, such as cleaner tablets, or else in powdered form.
In a development of the invention, the fluid supply unit is furthermore provided with a store for at least one disinfectant. A disinfectant of this type can, again, be provided in liquid and/or solid form. The store for the disinfectant or disinfectants can, as in the case of the cleaner, be configured either as a refill store and/or as an exchangeable store. A disinfectant can in this case be provided in the store as a concentrate or as a ready-to-use disinfectant.
In an advantageous development of the invention, the fluid supply unit is furthermore provided with a compressed gas connection, for example a compressed air connection. The provision of a pressurized gas, in particular of compressed air, allows the cleaned and/or disinfected packing machine or the cleaned and/or disinfected components of the packing machine to be dried by being blown on after a cleaning and/or disinfection process.
Preferably, in a packing machine according to the invention, spray nozzles are provided in the region of the components to be cleaned. In this way, the cleaning fluid and/or the disinfecting fluid can be automatically applied to the machine components to be cleaned. For this purpose, the fluid unit is provided with one or more pumps to convey the cleaner fluid and/or the disinfecting fluid at the required pressure to the spray nozzles in the region of the machine components to be cleaned.
In principle, the entire packing machine with all of the modules, in particular the shaping station, the sealing station or the cutting station, can be cleaned in accordance with the invention. In particular, the lifting units or the tools of the shaping, sealing and cutting stations can in this case also automatically be subjected to cleaning in accordance with the invention. For this purpose, the aforementioned spray nozzles are arranged at the required points.
In addition, the invention is particularly advantageous in the cleaning of conveyor chains, in particular of conveyor chains for the conveyance of films of a packing machine. For this purpose, corresponding spray nozzles are advantageously arranged in the region of a conveyor chain of this type for the conveyance of films.
The types of packing machines mentioned at the outset generally have a conveyor chain which is equipped with clamping units for grasping and conveying a film for packs to be sealed. As a chain is obviously equipped with many joints, a chain of this type must for reasons of hygiene be cleaned and disinfected particularly regularly and particularly reliably in order to meet the high hygiene standards in the field of the packing of food products. Machine-side cleaning components which are provided in accordance with the invention allow the conveyor chain to be cleaned particularly easily, as the spray nozzles for wetting the chain with cleaner fluid and/or disinfecting fluid can be arranged in such a way that the chain is wetted completely and for a good contact time.
For cleaning and/or disinfecting the chain during operation, the spray nozzles are for example arranged in the region of the lower strand and/or of deflection of the lower strand. In this region, it is in principle possible to clean the conveyor chain which can then reach the upper strand clean and dry.
In a preferred embodiment of the invention, the cleaning is however carried out at specific cleaning intervals during which the packing machine is not used for packing products to be packed. The number and the duration of cleaning intervals of this type can be defined by operators or else be determined by the nature of the product to be packed or by the degree of soiling, sensors also being present in developments of the invention to display required cleaning.
Especially when cleaning is carried out in cleaning intervals outside the packing operation of the packing machine, the spray nozzles for the cleaning fluid can be arranged throughout the region of the machine, thus allowing the entire machine, including the machine frame and the shaping, sealing and cutting stations with the associated lifting units and tools, to be cleaned. In such a case, for cleaning the chain, the spray nozzles are preferably arranged in the region of the chain guide, thus allowing not only the chain itself, but rather also the guide elements thereof to be subjected to automatic cleaning and/or disinfection.
As packing machines can also have, as stated hereinbefore, in particular in the region of the machine frame, cavities or other regions which can be externally accessible to cleaning staff only with difficulty, it is expedient in the case of a packing machine according to the invention to arrange the spray nozzles in particular in machine regions of this type, for example in hollow profiles or the like, in order to ensure rapid and sufficient wetting with cleaner and/or disinfecting fluid precisely in machine regions of this type.
To produce spray nozzles according to the invention, a perforated tube is advantageously used, at least in part. Such a formation of the spray nozzles offers the advantage of causing both guidance of the line for the cleaning and/or disinfecting fluid and at the same time the nozzle function for spraying the fluid and thus also wetting the machine components to be cleaned.
Advantageously, nozzles having differing jet directions onto the components to be cleaned are provided for spraying the cleaning and/or disinfecting fluid.
Differing jet directions are intended to ensure complete wetting of the machine components to be cleaned, thus improving the result of the cleaning.
Furthermore, in the case of a packing machine according to the invention, a control unit is advantageously provided for controlling at least one cleaning and/or disinfection program. A machine controller of this type can be configured as an independent, stand-alone controller which is provided with an interface to the machine controller of the packing machine or other input and/or display elements. In another variant embodiment, the control unit for controlling the cleaning and/or disinfection processes is integrated into the machine controller of the packing machine. In both cases, a packing machine configured in this way is capable of automatically carrying out, depending on the defined program, cleaning and/or disinfection of the machine or machine components to be cleaned.
A control unit as specified above can in this case also be provided with an external interface to allow an exchange of data. An exchange of data is advantageous, for example, for the loading and/or changing of cleaning and/or disinfection programs. In addition, via an interface of this type, the control unit of a packing machine can be coordinated with other controllers, for example of other packing machines or other machines and installation components in the product line, for example to trigger simultaneous automatic cleaning during downtime of a product line.
A cleaning program of this type can in this case comprise differing spray times, maintenance times and drying times. Furthermore, manual cleaning intervals can be integrated into cleaning programs of this type, for example via pause circuits or the like. Guidance of cleaning staff by sound or visual instructions or displays can in this case also be provided.
The cleaning time intervals and also the precise sequence of individual program portions can in this case be implemented as desired. In one particular embodiment of the invention, differing cleaning programs are in this case provided for differing products to be packed.
Advantageously, a data memory is in addition provided for documenting cleaning processes which have been carried out. A data memory of this type can for example be accommodated in the region of the controller for one or more cleaning programs. It is however also possible to transmit, as stated above, the data required for the purposes of documentation to a separate external documentation unit via an external interface. The documentation of cleaning processes can in this case contain detailed information, for example about the cleaning agents and/or disinfectants used, about time intervals and also details about the success of cleaning processes.
For demonstrating cleaning results, in a further advantageous embodiment, corresponding sensors, for example optical sensors, cameras or the like, can also be attached, the measurement data of which, for example in the form of images, can also be stored for the purposes of documentation.
Such documentation can subsequently be advantageous for different purposes, for example for troubleshooting, in particular also in the event of the contamination of packed products. Such documentation can be used for example to demonstrate that any contamination of the packed product did not seep in via the packing machine.
An exemplary embodiment of the invention is illustrated in the drawings and will be described hereinafter in greater detail with reference to the figures, in which:
The packing machine 1 is what is known as a roller or deep drawing machine which shapes packing troughs 4 in a shaping station 3 from film removed from a supply roller 2. The packing troughs 4 are filled and subsequently sealed in a sealing station 5 with the aid of a cover film 7 removed from a further supply roller 6.
In a cutting station 8, the individual packs are cut out from the overall composite and subsequently transferred to a discharge belt 9 for discharge from the packing machine. The film 10, and thus also the packing trough 4, is conveyed via a conveyor chain 11 which is configured so as to revolve via deflection rollers 12, 13, 14, 15.
A fluid supply unit 16 comprises a compressed air connection 17, a water connection 18 and a connection for supplying disinfectant and a connection 20 for supplying a cleaner. A disinfection storage container 21 and a cleaner container 22 are connected to the fluid unit 16 via connecting lines and also the connections 19, 20.
A metering and/or mixing unit 51 allows the cleaning fluid supplied to the packing device to be prepared in such a way that any desired concentration and/or mixture of one or more cleaning fluids can be prepared and provided via corresponding connecting lines and outlets in the region desired for cleaning. Thus, for example, in a first cleaning process the respective regions of the device can simply be sprayed down with water for basic cleaning, optionally followed by a cleaning mixture for what is known as a soaking process, a subsequent cleaning process by means of a cleaning fluid which is applied for example undiluted, and a final rinsing and/or drying process by supplying water and/or air.
The fluid supply unit 16 further comprises an output line 23 which is connected to a spray unit 24 in the region of the lower deflection roller 14 of the conveyor chain. An output line 25, which is introduced into a hollow longitudinal bar 26 of the packing machine 1, also issues from the fluid supply unit 16.
The output line 25 branches in the longitudinal bar 26 into two spray lines 27, 28 (cf.
The spray line 27 is arranged between the upper strand 29 and the lower strand 30 of the conveyor chain 11 and thus also at the level of the associated chain guides 31, 32, 33, 34. The spray line 27 is provided with upwardly directed spray nozzles 35 and also with downwardly directed spray nozzles 36 from which a cleaning and/or rinsing liquid and/or a disinfectant can be sprayed out. The spray jets are shown fanned out, for example with reference to the spray jet 37.
The longitudinal bar 26 comprises a hollow profile 38 in which the spray line 28 is arranged. The spray line also comprises spray nozzles 39 from which spray jets 40 issue.
As may be seen from
The interior of the hollow profile 38, which is otherwise difficult to access, can also be wetted with a corresponding fluid and thus cleaned, rinsed, disinfected, etc. via the spray line 28.
Thus, the spray unit 24 allows the conveyor chain 11 to be cleaned in the region of this lower deflection roller 14, and thus far away from the plane of conveyance of the packs formed from the packing troughs 4.
Under certain circumstances, continuous operation of the spray unit 24 is possible at this point, while the packing machine 1 is running. Generally, however, the cleaning is carried out, in particular in the region illustrated in
In
The fluid supply unit 16 according to the invention is capable of selecting a cleaning fluid as desired, or of mixing a cleaning fluid and supplying it to the corresponding spray nozzles 35, 36, 39 via the output lines 23, 25.
In this case, the fluid supply unit 16 is capable of selectively performing differing cleaning, disinfecting and rinsing program steps via a schematically illustrated control unit 46 which does not necessarily have to be spatially connected to the fluid supply unit 16, but rather can also be accommodated in the machine controller or at another location.
The fluid supply unit 16 is equipped for this purpose, for example, with one or more fluid pumps, a mixing unit and/or a metering unit with corresponding control valves.
A cleaning fluid can either be obtained ready-to-use from the cleaner container 22 serving as a cleaner store or can be obtained as a concentrate from this storage container 22 and mixed with water from the water line 17 to form a ready-to-use cleaning liquid.
The disinfectant, which is obtained from the storage container 21 serving as a disinfection store, can also be obtained ready-to-use from the container 21 or be used as an additive for the cleaning liquid or for a disinfecting liquid which is mixed from disinfectant and water.
Via the water connection 18, it is not only possible to prepare cleaner liquid or optionally also disinfecting liquid; on the contrary, it is also possible to carry out a pure rinsing operation in order to rinse off previously sprayed cleaner agent or disinfectant from the machine components to be cleaned.
Subsequent blow-drying is possible via the compressed air connection 17. The compressed air connection 17 can however also be used to blow off, prior to cleaning with a cleaning fluid, any solids from the machine components to be cleaned. The compressed air can in this case be passed via the same lines and nozzles as the aforementioned liquids.
In a further embodiment, it would however also be possible for the packing machine to have all of the working stations 3, 5, 8 illustrated by way of example in
With regard to the fluid supply unit 16,
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2006 021 345.9 | May 2006 | DE | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/DE2007/000809 | 5/4/2007 | WO | 00 | 7/7/2009 |
