This disclosure relates generally to a pick and place cap for a connector and to connector assemblies that include a pick and place cap.
During the manufacture of electronic devices, some components are picked up from a magazine or tape and reel and placed on a circuit board to be soldered. During the pick and place operation the vacuum head of the pick and pack apparatus may apply suction to a surface of the component. However, some components do not have a suitable surface for the vacuum head. One alternative is to temporarily attach a cap to the component, so that the vacuum head attaches to the cap during the pick and place operation. The cap can then be removed after placement or soldering.
Some embodiments are directed to a pick and place cap configured to facilitate picking and placing a connector when the cap is assembled to the connector. The cap includes a first wall defining a width, W, and a length, L of the cap. A second wall extends perpendicularly from the first wall and defines a height, H, of the cap. The cap also includes spaced apart parallel first, second, and third ribs extending from the first and second walls. Each of the first, second, and third ribs have the same first width, W1, and the same first height, H1. The first width and first height are less than the respective width and height of the cap. The cap includes spaced apart parallel fourth and fifth ribs disposed between and parallel to the second and third ribs. The fourth and fifth ribs are spaced part from the second wall and extend from the first wall. Each of the fourth and fifth ribs have the same second height, H2, which is greater than the first height, H1. Each of the fourth and fifth ribs have the same second width, W2, which is less than the first width, W1.
According to some embodiments, a pick and place cap is configured to facilitate picking and placing a connector when assembled to the connector. The connector comprises coplanar discrete spaced apart first and second tongues extending forwardly from a base and defining a gap therebetween. Each of the first and second tongues are L-shaped and have a vertical portion next to the gap. Each of the first and second tongues include a horizontal portion extending from the vertical portion. A plurality of electrical contacts is disposed on the top surface of the horizontal portion. The cap includes a horizontal top portion having opposing front and rear edges and opposing first and second side edges. A vertical back portion of the cap extends downwardly from the back edge of the top portion. The vertical back portion has opposing first and second side edges. The cap further includes opposing parallel first and second endwalls extending downwardly and forwardly from the respective first side edges and second side edges of the top and back portions. A flange portion of the cap extends horizontally and forwardly from the front edge of the top portion. The cap includes spaced apart parallel first and second middle walls disposed between and parallel to the first and second endwalls. The first and second middle walls are spaced apart from the back portion and extend downwardly from the top portion beyond the first and second endwalls. A third middle wall of the cap is disposed between and parallel to the second endwall and the second middle wall and extends downwardly and forwardly from the top and back portions. When the cap is assembled to the connector the flange portion rests on the base of the connector, the first endwall rests on the first tongue, the second endwall and the third middle wall rest on the second tongue, and the first and second middle walls are disposed in the gap and extend downwardly beyond the horizontal portions of the first and second tongues and make contact with the respective vertical portions of the first and second tongues.
Some embodiments are directed to connector assembly that includes a connector and a pick and place cap. The connector includes a base and coplanar discrete spaced apart first and second tongues that extend forwardly from the base and define a gap therebetween. Each of the first and second tongues are L-shaped having a vertical portion next to the gap. A horizontal portion of the tongues extends from the vertical portion. A plurality of electrical contacts is disposed on a top surface of the horizontal portion. A pick and place cap is assembled to the connector and is configured to facilitate picking and placing of the connector. The cap includes a horizontal top portion and vertical back portion. The horizontal top portion faces a top side of the connector and has opposing front and rear edges and opposing first and second side edges. The vertical back portion faces a front side of the connector and extends downwardly from the back edge of the top portion and has opposing first and second side edges. A first endwall extends downwardly and forwardly from the first side edges of the top and back portions. A second endwall, opposite the first endwall, extends downwardly and forwardly from the second side edges of the top and back portions. A flange portion extends horizontally and forwardly from the front edge of the top portion and rests on a top surface of the base. Spaced apart parallel first and second middle walls are disposed between and parallel to the first and second endwalls. The first and second middle walls are spaced apart from the back portion and extend downwardly from the top portion beyond the first and second endwalls. The first and second middle walls are disposed in the gap and extend downwardly beyond the horizontal portions of the first and second tongues and make contact with the respective vertical portions of the first and second tongues. A third middle wall is disposed between and parallel to the second endwall and the second middle wall. The third middle wall extends downwardly and forwardly from the top and back portions. The third middle wall resting on the second tongue of the connector when the cap is assembled to the connector
The figures are not necessarily to scale. Like numbers used in the figures refer to like components. However, it will be understood that the use of a number to refer to a component in a given figure is not intended to limit the component in another figure labeled with the same number.
Some embodiments described herein are directed to a pick and place cap configured to facilitate picking and placing a connector when the cap is assembled to the connector. Features of the cap form a fictional fit with features of the connector that holds the cap to the connector during the pick and place process. The pick and place cap is configured to assemble to and/or disassemble from the connector along a height direction of the cap, e.g., along a direction that is perpendicular to the mating direction of the connector. Assembly/disassembly of the cap and connector along the direction perpendicular to the mating direction with a frictional fit enhances the pick and place process.
The cap includes a plurality of ribs 140, 180, 130 that extend from the first and second walls 110, 120. First 140, second 180, and third 130 ribs are spaced apart and parallel to one another and extend from the first 110 and second 120 walls. Each of the first 140, second 180, and third 130 ribs have the same first width, W1, which is less than the width, W, of the cap 100. Each of the first 140, second 180, and third 130 ribs have the same first height, H1 which is less than the height, H, of the cap 100.
The cap 100 includes spaced apart and parallel fourth 170 and fifth 160 ribs disposed between and parallel to the second 180 and third 130 ribs. The fourth 170 and fifth 160 ribs extend from the first wall 110 and are spaced part from the second wall 120. Each of the fourth 170 and fifth 160 ribs have the same second height, H2, which is greater than the first height, H1. Each of the fourth 170 and fifth 160 ribs have the same second width, W2, which is less than the first width, W1. In some implementations, as shown in
As best seen in
Referring to
As shown in
The cap comprises a flange portion 150 that extends horizontally and forwardly from the front edge 112 of the top portion 110. Spaced apart and parallel first 160 and second 170 middle walls are disposed between and parallel to the first 130 and second 140 endwalls. The first 160 and second 170 middle walls are spaced apart from the back portion 120. The first 160 and second 170 middle walls extend downwardly from the top portion 110 beyond the first 130 and second 140 endwalls. A third middle wall 180 is disposed between and parallel to the second endwall 140 and the second middle wall 170. The third middle wall 180 extends downwardly and forwardly from the top 110 and back 120 portions.
In some embodiments, each of the top 110 and back 120 portions of the cap 100 is substantially rectangular when viewed in a direction normal to the portion 110, 120. Each of the first 130 and second 140 endwalls may be substantially rectangular when viewed in a direction normal to the endwall 130, 140. Additionally, the flange portion 150 may be substantially rectangular when viewed in a direction normal to the flange. Each of the first 160, second 170, and third 180 middle wall may be substantially rectangular when viewed in a direction normal to the middle wall.
As best seen in
In some embodiments, as shown in
The pick and place cap 100 can include an elongate lip 119, shown in
As shown in
Returning now to
As illustrated in
As illustrated in
Items described in this disclosure include:
Item 1. A pick and place cap configured to facilitate picking and placing a connector when the cap is assembled to the connector, the cap comprising:
a first wall defining a width, W, and a length, L of the cap;
a second wall extending perpendicularly from the first wall and defining a height, H, of the cap;
spaced apart parallel first, second, and third ribs extending from the first and second walls, each having a same first width, W1, and a same first height, H1, less than the respective width and height of the cap; and
spaced apart parallel fourth and fifth ribs disposed between and parallel to the second and third ribs, spaced part from the second wall, and extending from the first wall, each having a same second height, H2, greater than the first height, H1, and a same second width, W2, less than the first width, W1.
Item 2. The pick and place cap of item 1, wherein each of the fourth and fifth ribs is more flexible than each of the first, second and third ribs.
Item 3. The pick and place cap of any of items 1 through 2, wherein 2H1<H<3H1.
Item 4. The pick and place cap of any of items 1 through 3, wherein 1.5W1<W<2W1.
Item 5. The pick and place cap of any of items 1 through 4, further comprising a third wall extending perpendicularly from the first wall and parallel to the second wall and having a third height, H3, less than the first height, H1, and a third length, L3, less than the length, L, of the cap.
Item 6. The pick and place cap of item 5, wherein 4H3<H1<5H3.
Item 7. The pick and place cap of item 5, wherein L<2L3.
Item 8. The pick and place cap of any of items 1 through 7 configured to assemble to a connector along a height direction of the cap.
Item 9. The pick and place cap of any of items 1 through 8, wherein each of the fourth and fifth ribs is chamfered on an outside edge of the rib parallel to the first wall and away from the other rib.
Item 10. A pick and place cap configured to facilitate picking and placing a connector when assembled to the connector, the connector comprising coplanar discrete spaced apart first and second tongues extending forwardly from a base and defining a gap therebetween, each of the first and second tongues being L-shaped and having a vertical portion next to the gap, a horizontal portion extending from the vertical portion, and a plurality of electrical contacts disposed on a top surface of the horizontal portion, the cap comprising:
a horizontal top portion having opposing front and rear edges and opposing first and second side edges;
a vertical back portion extending downwardly from the back edge of the top portion and having opposing first and second side edges;
opposing parallel first and second endwalls extending downwardly and forwardly from the respective first side edges and second side edges of the top and back portions;
a flange portion extending horizontally and forwardly from the front edge of the top portion;
spaced apart parallel first and second middle walls disposed between and parallel to the first and second endwalls, spaced apart from the back portion, and extending downwardly from the top portion beyond the first and second endwalls; and
a third middle wall disposed between and parallel to the second endwall and the second middle wall and extending downwardly and forwardly from the top and back portions, such that when the cap is assembled to the connector:
the flange portion rests on the base of the connector;
the first endwall rests on the first tongue;
the second endwall and the third middle wall rest on the second tongue; and
the first and second middle walls are disposed in the gap and extend downwardly beyond the horizontal portions of the first and second tongues and make contact with the respective vertical portions of the first and second tongues.
Item 11. The pick and place cap of item 10, wherein each of the top and back portions is substantially rectangular when viewed in a direction normal to the portion.
Item 12. The pick and place cap of any of items 10 through 11, wherein each of the first and second endwalls is substantially rectangular when viewed in a direction normal to the endwall.
Item 13. The pick and place cap of any of items 10 through 12, wherein the flange portion is substantially rectangular when viewed in a direction normal to the flange.
Item 14. The pick and place cap of any of items 10 through 13, wherein each of the first, second and third middle wall is substantially rectangular when viewed in a direction normal to the middle wall.
Item 15. The pick and place cap of any of items 10 through 14, wherein each of the first and second middle walls defines a gap between the middle wall and the back portion that extends along the entire middle wall to the top portion.
Item 16. The pick and place cap of any of items 10 through 15, wherein at least one of the first and second middle walls comprises an elongate protrusion disposed on a major surface thereof away from the other middle wall, the protrusion configured to frictionally engage the vertical portion of the tongue corresponding to the middle wall.
Item 17. The pick and place cap of any of items 10 through 16 further comprising an elongate lip disposed at and extending partially along a front edge of flange portion, such that when the cap is assembled to the connector, the flange portion rests on the base of the connector and the lip rests on a back side of the base.
Item 18. The pick and place cap of any of items 10 through 17, wherein the connector is configured to mate with a mating connector along a mating direction, and wherein the pick and place cap is configured to assemble to and disassemble from the connector along a first direction perpendicular to the mating direction.
Item 19. The pick and place cap of any of items 10 through 18, wherein when the cap is assembled to the connector, at least one of the first and second middle walls frictionally engages the vertical portion of the tongue corresponding to the middle wall.
Item 20. The pick and place cap of any of items 10 through 19, wherein each of the first and second middle walls is chamfered on an outside edge of the middle wall parallel to the top portion and away from the other middle wall to facilitate the assembly of the pick and place cap to the connector.
Item 21. The pick and place cap of any of items 10 through 20, wherein when the cap is assembled to the connector, at least one of the first and second middle walls flexes toward the other one of the first and second middle walls.
Item 22. A connector assembly comprising:
a connector comprising:
a pick and place cap assembled to the connector and configured to facilitate picking and placing of the connector, the cap comprising:
Unless otherwise indicated, all numbers expressing feature sizes, amounts, and physical properties used in the specification and claims are to be understood as being modified in all instances by the term “about.” Accordingly, unless indicated to the contrary, the numerical parameters set forth in the foregoing specification and attached claims are approximations that can vary depending upon the desired properties sought to be obtained by those skilled in the art utilizing the teachings disclosed herein. The use of numerical ranges by endpoints includes all numbers within that range (e.g. 1 to 5 includes 1, 1.5, 2, 2.75, 3, 3.80, 4, and 5) and any range within that range.
Various modifications and alterations of the embodiments discussed above will be apparent to those skilled in the art, and it should be understood that this disclosure is not limited to the illustrative embodiments set forth herein. The reader should assume that features of one disclosed embodiment can also be applied to all other disclosed embodiments unless otherwise indicated. It should also be understood that all U.S. patents, patent applications, patent application publications, and other patent and non-patent documents referred to herein are incorporated by reference, to the extent they do not contradict the foregoing disclosure.
Filing Document | Filing Date | Country | Kind |
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PCT/US2017/012276 | 1/5/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2017/123448 | 7/20/2017 | WO | A |
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7661968 | Duan | Feb 2010 | B1 |
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20060128186 | Li et al. | Jun 2006 | A1 |
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Number | Date | Country |
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2713672 | Jul 2005 | CN |
H09-232064 | Sep 1997 | JP |
Entry |
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PCT International Search Report from PCT/US2017/012276 dated Mar. 29, 2017, 5 pages. |
Number | Date | Country | |
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20190020164 A1 | Jan 2019 | US |
Number | Date | Country | |
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62277011 | Jan 2016 | US |