The present disclosure generally relates to bedding, and more particularly to pillows adapted to provide proper air flow through the pillow.
Sleep is critical for people to feel and perform their best, in every aspect of their lives. Sleep is an essential path to better health and reaching personal goals. Indeed, sleep affects everything from the ability to commit new information to memory to weight gain. It is therefore essential for people to use bedding that is comfortable in order to achieve restful sleep.
People lose a significant amount of heat through their head. As such, heat builds up on a sleep surface of a pillow as a person rests their head on the pillow. Pillows have been developed to provide air flow through an interior of the pillow, such as, for example, pillows made of a breathable fabric. However, these pillows fail to sufficiently move heat away from the sleep surface of the pillow and distribute the heat in a manner that does not disrupt sleep. This disclosure describes an improvement over these prior art technologies.
In one embodiment, in accordance with the principles of the present disclosure, a pillow adapted to provide proper air flow through the pillow is provided. The pillow comprises a first panel having an edge defining a perimeter. A second panel has an edge defining a perimeter. A gusset joins the first and second panels. The gusset has a first porosity. The gusset includes a plurality of ports. The ports each have a second porosity that is greater than the first porosity.
In one embodiment, in accordance with the principles of the present disclosure, the pillow comprises a first panel and a second panel opposite the first panel. The first and second panels each have a first porosity. A gusset perimetrically bounds and joins the first and second panels. The gusset has a second porosity that is greater than the first porosity. The gusset comprises a plurality of ports. The ports each have a third porosity that is greater than the second porosity. The first panel, the second panel and the gusset define a cover having an inner surface defining a chamber. An interface between the first panel and the gusset comprises a fastener configured to open to provide access to the chamber.
In one embodiment, in accordance with the principles of the present disclosure, the pillow comprises a first panel and a second panel opposite the first panel. The first and second panels each have a first porosity. A gusset perimetrically bounds and joins the first and second panels. The gusset comprises an open cell construction having a second porosity that is greater than the first porosity. The gusset comprises a plurality of ports. The ports each comprise a mesh material having a third porosity that is greater than the second porosity. The ports are spaced apart from one another. The first panel, the second panel and the gusset define a cover having an inner surface defining a chamber. An inner cover is disposed inside of the chamber. A fill material is disposed within the inner cover. An interface between the first panel and the gusset comprises a zipper configured to provide access to the chamber. The open cell construction is formed by strands defining a mesh configuration. The strands comprise polyester and are connected at points of intersection of the strands. The fill material is selected from a group consisting of a compliant material, gel and memory foam.
In one embodiment, in accordance with the principles of the present disclosure, the pillow comprises a first panel comprising opposite first and second ends extending between opposite first and second sides. The pillow includes a second panel opposite the first panel. The second panel comprises opposite first and second ends extending between opposite first and second sides. The first and second sides of the first panel engages the first and second sides of the second panel. The first and second panels each comprise a base material having a first porosity. A gusset is positioned between the first end of the first panel and the first end of the second panel and between the second end of the first panel and the second end of the second panel so as to join the first and second panels. The gusset comprises an open cell construction having a second porosity that is greater than the first porosity. The gusset comprises a plurality of ports. The ports each comprise a mesh material having a third porosity that is greater than the second porosity. The ports are spaced apart from one another. The first panel, the second panel and the gusset define a cover having an inner surface defining a chamber. An inner cover is disposed inside of the chamber. A fill material is disposed within the inner cover. An interface between the first panel and the gusset comprises a zipper configured to provide access to the chamber. The open cell construction is formed by strands defining a mesh configuration. The strands comprise polyester and are connected at points of intersection of the strands. The fill material is selected from a group consisting of a compliant material, gel and memory foam. The first and second panels each comprise a portal having a fourth porosity that is different than the first porosity, the second porosity and the third porosity.
The present disclosure will become more readily apparent from the specific description accompanied by the following drawings, in which:
Like reference numerals indicate similar parts throughout the figures.
The present disclosure may be understood more readily by reference to the following detailed description of the disclosure taken in connection with the accompanying drawing figures, which form a part of this disclosure. It is to be understood that this disclosure is not limited to the specific devices, conditions or parameters described and/or shown herein, and that the terminology used herein is for the purpose of describing particular embodiments by way of example only and is not intended to be limiting of the claimed disclosure.
Also, as used in the specification and including the appended claims, the singular forms “a,” “an,” and “the” include the plural, and reference to a particular numerical value includes at least that particular value, unless the context clearly dictates otherwise. Ranges may be expressed herein as from “about” or “approximately” one particular value and/or to “about” or “approximately” another particular value. When such a range is expressed, another embodiment includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent “about,” it will be understood that the particular value forms another embodiment. It is also understood that all spatial references, such as, for example, horizontal, vertical, top, upper, lower, bottom, left and right, are for illustrative purposes only and can be varied within the scope of the disclosure. For example, the references “upper” and “lower” are relative and used only in the context to the other, and are not necessarily “superior” and “inferior”.
The following discussion includes a description of a pillow in accordance with the principles of the present disclosure. Alternate embodiments are also disclosed. Reference will now be made in detail to the exemplary embodiments of the present disclosure, which are illustrated in the accompanying figures. Turning to
Pillow 30 includes a panel 32 comprising an end surface 34 and an opposite end surface 36. Surfaces 34, 36 extend between opposite side surfaces 38, 40. Surfaces 34, 36, 38 and 40 are edges of panel 32 that define a perimeter of panel 32. Pillow 30 includes a panel 32A opposite panel 32. Panel 32A comprises an end surface 34A and an opposite end surface 36A. Surfaces 34A, 36A extend between opposite side surfaces 38A, 40A. Surfaces 34A, 36A, 38A and 40A are edges of panel 32A that define a perimeter of panel 32A. In some embodiments, panels 32, 32A each have a rectangular or substantially rectangular footprint. In some embodiments, panel 32 and/or panel 32A may have various cross section configurations or footprints, such as, for example, oval, oblong, triangular, rectangular, square, polygonal, or irregular.
In some embodiments, panels 32, 32A each include a single layer of material, such as, for example, fabric. In some embodiments, panels 32, 32A each include multiple layers of material, such as, for example, fabric. In some embodiments, panels 32, 32A each comprise a moisture dispersing material. In some embodiments, panels 32, 32A each comprise a breathable material, such as, for example a breathable fabric. In some embodiments, panels 32, 32A each comprise a material selected from a group consisting of: a 100% polyester fabric, rayon, nylon, or a spandex-blend fabric. A cooling material, such as a gel, may be applied interiorly to panel 32 and/or panel 32A. The cooling material may be silicon or polyether gel formed into layers and applied shapes, as well as, formed ceramics, neoprene and other material technology for use to perform heat transfer and temperature regulation function. Depending on the nature and stability of the cooling material, the cooling material may be applied internally and/or externally to panel 32 and/or panel 32A.
In some embodiments, panels 32, 32A each comprise a porous base material and have a porosity. In some embodiments, panels 32, 32A each comprise pores that are defined by fibers or strands of the base material, such as, for example, a fabric that makes up each of panels 32, 32A. That is, the pores of panels 32, 32A are the spaces between the fibers or strands of the base material that makes up panels 32, 32A. In some embodiments, panels 32, 32A each comprise a base material having portals or apertures 35 that extend through fibers or strands of the base material, such as, for example, a fabric that makes up each of panels 32, 32A, as shown in
In some embodiments, panels 32, 32A each include stitching 42 that reduces the profile of stitched portions of panels 32, 32A to create different elevations of the fabric structure, so that there are highs and lows of profile that increase air circulation in around and through outer surfaces of at least one of panels 32, 32A and between the outer surfaces of at least one of panels 32, 32A and the sleeper. In some embodiments, stitching 42 is stitched, embroidered or stenciled on at least one of panels 32, 32A. In some embodiments, stitching 42 comprises a plurality of rows each having a geometric pattern. In some embodiments, the rows alternate such that a feature of the geometric pattern in a respective row is not coaxial with the same feature of the geometric pattern of an adjacent row. In some embodiments, panels 32, 32A each include an area that is free of stitching such that the area has a smooth or even outer surface that is free of any recesses or protrusions to reduce the feel/friction of the structure against the skin of the sleeper and in order to maximize flexibility of this panel to adapt to the sleeper's body curves and conform within the larger pillow surface. In some embodiments, the areas of panels 32, 32A that are free of stitching are positioned equidistant between surfaces 34, 36, 38 and 40 and equidistant between surfaces 34A, 36A, 38A and 40A, respectively. In some embodiments, panels 32, 32A are each free of stitching 42, as shown in
Pillow 30 includes a gusset 44 that joins panel 32 with panel 32A. Gusset 44 comprises a surface or edge 46 and a surface or edge 48 opposite surface 46. In some embodiments, surface 46 engages surfaces 34, 36, 38, 40 and surface 48 engages surfaces 34A, 36A, 38A, 40A such that gusset 44 perimetrically bounds and joins panels 32, 32A, as shown in
In some embodiments, gusset 44 is a continuous band. In some embodiments, gusset 44 comprises a longitudinal portion 44A between surfaces 38, 38A and a longitudinal portion 44B between surfaces 40, 40A. Portion 44A is positioned opposite portion 44B. In some embodiments, gusset 44 comprises a lateral portion 44C between surfaces 36, 36A and a longitudinal portion 44D between surfaces 34, 34A. Portion 44C is positioned opposite portion 44D. In some embodiments, portions 44A-D are each separate from one another and are connected to one another by stitching, for example. In some embodiments, portions 44A-D are continuous.
In some embodiments, gusset 44 includes lettering 45, as shown in
In some embodiments, a reinforcing material, such as, for example, piping 55 is used to join surface 46 with surfaces 34, 36, 38, 40 and/or surface 48 with surfaces 34A, 36A, 38A, 40A. In some embodiments, piping 55 is a strip of fabric, such as, for example, folded fabric that is inserted between surfaces 34, 36, 38, 40 and surface 46 and/or between surfaces 34A, 36A, 38A, 40A and surface 48 to define edges of pillow 30. In some embodiments, piping 55 comprises a material that is different from the material gusset 44 and panels 32, 32A are made. In some embodiments, piping 55 comprises a material that is more rigid and/or less flexible than the material gusset 44 and panels 32, 32A are made. In some embodiments, piping 55 comprises a material that is non-porous.
In some embodiments, gusset 44 comprises a material that is different from the material in which panels 32, 32A are made. In some embodiments, gusset 44 comprises a breathable material, such as, for example a breathable fabric. In some embodiments, gusset 44 comprises a stretchable and/or elastic material. In some embodiments, gusset 44 comprises polyester, spandex, a polyester/spandex blend, 100% polyester knit, 100% natural fabrics or natural fabrics blended with elastic fibers or waterproof fabrications. In some embodiments, as shown in
In some embodiments, gusset 44 comprises pores 60, as shown in
In one embodiment, gusset 44 and panels 32, 32A each comprise a non-porous material having pores cut or punched therein during the manufacturing process to provide gusset 44 with a porosity that is greater than the porosities of each of panels 32, 32A. In one embodiment, gusset 44 and panels 32, 32A each comprise the same material, with gusset 44 having a porosity that is greater than the porosities of each of panels 32, 32A due to pores 60 that are cut or punched therein during the manufacturing process of gusset 44 and panels 32, 32A. In some embodiments, gusset 44 has an open cell construction. In some embodiments, the open cell construction of gusset 44 is provided by the porosity of the material of which gusset 44 is made and/or pores that are formed into the material during the manufacturing process.
In one embodiment, shown in
Gusset 44 and panels 32, 32A define a cover. An inner surface 50 of gusset 44 and inner surfaces of panels 32, 32A define cavity 62, as shown in
In some embodiments, fill material 64 has a uncompressed volume that is greater than an unexpanded volume of one of cavity 62. Due to the material(s) from which panels 32, 32A and gusset 44 are made and the relative volumes of fill material 64 and cavity 62, cavity 62 expands as fill material 64 is positioned in cavity 62. As cavity 62 expands, cavity 62 and/or pillow 30 assumes the general shape of fill material 64. Due to the material(s) from which panels 32, 32A and gusset 44 are made and the relative volumes of fill material 64 and cavity 62, cavity 62 molds to conform with the outer dimensions of fill material 64 such that pillow 30 will have approximately the same shape as fill material 64. In some embodiments, pillow 30 includes at least some air between panels 32, 32A and fill material 64 and/or between gusset 44 and fill material 64. In some embodiments, panels 32, 32A engage fill material 64 such that there is no air between panels 32, 32A and fill material 64 and gusset 44 engages fill material 64 such that there is no air between gusset 44 and fill material 64. In some embodiments, fill material 64 is porous such that air in cavity 62 becomes trapped within the pores of fill material 64. The air trapped within the pores of fill material 64 can exit pillow 30 through panels 32, 32A, gusset 44 and/or ports 52.
In some embodiments, pillow 30 comprises an inner cover 66 positioned within cavity 62, as shown in
In some embodiments, pillow 30 comprises a fastener, such as, for example a zipper 68 between panel 32 and gusset 44 and/or between panel 32A and gusset 44 to provide access to cavity 62. Zipper 68 includes a first row of teeth 68A and a second row of teeth 68B that interlock with teeth 68A such that zipper 68 is movable between a closed configuration in which teeth 68A interlock with teeth 68B and an open configuration in which teeth 68A are spaced apart from teeth 68B, as shown in
Gusset 44 comprises at least one port 52 therein that extends through and between surface 50 and an outer surface 54 of gusset 44 such that ports 52 are each in communication with cavity 62 to allow air to move in and out of cavity 62 through ports 52. Ports 52 each have a porosity that is greater than that of gusset 44 such that air that enters cavity 62 can exit cavity 62 through one or more of ports 52. Likewise, ambient air may enter cavity 62 through ports 52. Ports 52 thus permit the exchange of air in and out of cavity 62. In some embodiments, ports 52 allows a greater amount of air to flow in and out of cavity 62 than is permitted with gusset 44 alone. That is, the amount of air flow in and out of cavity 62 is increased in areas of pillow 30 that include ports 52 relative to areas of pillow 30 that do not include ports 52. This configuration allows air having an increased temperature, due to heat from a user's head as the user lies upon pillow 30, for example, to move through panels 32, 32A and/or gusset such that the heated air enters cavity 62. Rather than remaining trapped within cavity 62 and increasing the temperature of pillow 30, the heated air is moved out of cavity 62 primarily through ports 52. In some embodiments, at least some residual heated air may exit cavity 62 through pores in gusset 44 and/or ports 52. This removes heated air from the sleep surface of pillow 30 (e.g. an outer surface of panel 32 or panel 32A), moves the heat air through cavity 62 and out of ports 52. Significantly, because ports 52 are positioned away from the sleep surface, the heated air will not affect the sleep surface after the heated air is vented through ports 52.
In some embodiments, gusset 44 comprises a plurality of spaced apart ports 52. In some embodiments, ports 52 are evenly or uniformly spaced apart from one another. In some embodiments, ports 52 are formed by stitching. In some embodiments, a portion of gusset 44 may be cut out to define one of ports 52. In some embodiments, ports 52 are reinforced by stitching to provide strength to gusset 44 and/or prevent gusset 44 from ripping or tearing at ports 52, for example. In some embodiments, gusset 44 includes ports 52 that are spaced apart along each of portions 44A-D. In some embodiments, at least one of portions 44A-D does not include any ports 52. In some embodiments, portions 44C, 44D include ports 52 and portions 44A, 44B do not include any ports to increase the amount of air flow through portions 44C, 44D relative to portions 44A, 44B. In some embodiments, one of portions 44C, 44D includes ports 52 and portions 44A, 44B and the other of portion 44C or portion 44D do not include any ports 52 to increase the amount of air flow through one of portions 44C or 44D relative to portions 44A, 44B and the other of portion 44C or portion 44D. In some embodiments, portions 44A, 44B include ports 52 and portions 44C, 44D do not include any ports 52 to increase the amount of air flow through portions 44A, 44B relative to portions 44C, 44D. In some embodiments, one of portions 44A, 44B includes ports 52 and portions 44C, 44D and the other of portions 44A, 44B do not include any ports 52 to increase the amount of air flow through portions one of portions 44A, 44B relative to portions 44C, 44D and the other of portions 44A, 44B.
In some embodiments, ports 52 are selectively positioned along gusset 44 to increase air flow in and out of cavity 62 at selected positions of pillow 30. For example, ports 52 may be included in each of portions 44A-D, as discussed above. However, at least one of portions 44A-D may include more ports 52 than another of portions 44A-D to provide increased air flow in and out of cavity 62 in the portion with more ports 52 relative to the remaining portions of gusset 44. That is, providing one of portions 44A-D with an increased density of ports 52 will provide increased air flow in and out of cavity 62 than the remaining portions of gusset 44.
While pillow 30 is illustrated as having a single row of ports 52 that extends parallel to surfaces 34, 36, 38, 40 or surfaces 34A, 36A, 38A, 40A, in some embodiments pillow 30 may include more than one row of ports 52 each extending parallel to surfaces 34, 36, 38, 40 or surfaces 34A, 36A, 38A, 40A, pillow 30. In some embodiments, at least one of portions 44A-D includes a single row of ports 52 that extends parallel to surfaces 34, 36, 38, 40 or surfaces 34A, 36A, 38A, 40A and at least one of portions includes more than one row of ports 52 each extending parallel to surfaces 34, 36, 38, 40 or surfaces 34A, 36A, 38A, 40A, pillow 30. Each row includes at least one port 52. This configuration thus provides one means to increase the density of ports 52 in one portion of gusset 44 relative to another portion of gusset 44. Likewise, while ports 52 are illustrated as being positioned equidistant between surfaces 34, 36, 38, 40 and surfaces 34A, 36A, 38A, 40A, in some embodiments, at least one of ports 52 is positioned closer to surfaces 34, 36, 38, 40 than surfaces 34A, 36A, 38A, 40A. In some embodiments, at least one of ports 52 is positioned closer to surfaces 34A, 36A, 38A, 40A than surfaces 34, 36, 38, 40. In some embodiments, at least one of ports 52 is positioned closer to surfaces 34, 36, 38, 40 than surfaces 34A, 36A, 38A, 40A and at least one of ports 52 is positioned closer to surfaces 34A, 36A, 38A, 40A than surfaces 34, 36, 38, 40.
Ports 52 each have a porosity that is greater than the porosity of gusset 44, as discussed above. In some embodiments, ports 52 each have an open cell construction that is greater than that of gusset 44 such that a greater amount of air can pass through each of ports 52 than through a portion of gusset 44 having an identical size of one of ports 52. In some embodiments, ports 52 are holes in gusset 44 that are defined by the absence of material to provide ports 52 with a porosity that is greater than the porosity of gusset 44. In some embodiments, ports 52 each comprise a mesh material, such as, for example, a metal or non-metal mesh material, such as, for example, plastic or elastic to provide ports 52 with a porosity that is greater than the porosity of gusset 44. In some embodiments, ports 52 each comprise a breathable material, such as, for example, a breathable fabric to provide ports 52 with a porosity that is greater than the porosity of gusset 44. In some embodiments, ports 52 each have an arcuate configuration, such as, for example, the circular configuration shown in
In some embodiments, gusset 44 includes a filter 70 that engages surface 50 and overlaps at least a portion of at least one of ports 52, as shown in
In some embodiments, at least one of ports 52 includes a removable cap 72 positioned therein to block or substantially block air flow through ports 52, as shown in
In one embodiments, shown in
In some embodiments, pillow 30 includes connecting elements 76 that extend between and connect at least one of ports 52 in portion 44A with at least one of ports 52 in portion 44B, as shown in
In some embodiments, pillow 30 includes connecting elements 80 that extend between and connect at least one of ports 52 in portion 44C with at least one of ports 52 in portion 44C, as shown in
In some embodiments, elements 76 connect ports 52 that are positioned closer to surfaces 34, 36, 38, 40 than surfaces 34A, 36A, 38A, 40A and elements 80 connect ports 52 that are positioned closer to surfaces 34A, 36A, 38A, 40A than surfaces 34, 36, 38, 40 such that elements 76 do not cut through elements 80, and vice versa. In some embodiments, elements 76 connect ports 52 that are positioned closer to surfaces 34A, 36A, 38A, 40A than surfaces 34, 36, 38, 40 and elements 80 connect ports 52 that are positioned closer to surfaces 34, 36, 38, 40 than surfaces 34A, 36A, 38A, 40A such that elements 76 do not cut through elements 80, and vice versa.
In some embodiments, elements 76 connect ports 52 that are positioned equidistant between surfaces 34, 36, 38, 40 and surfaces 34A, 36A, 38A, 40A and elements 80 connect ports 52 that are positioned equidistant between surfaces 34A, 36A, 38A, 40A and surfaces 34, 36, 38, 40 such that elements 76 intersect or cut through elements 80, and vice versa, as shown in
In addition to ports 52, gusset 44 may include at least one scupper 84 positioned therein, as shown in
In some embodiments, gusset 44 surrounds only a portion of panel 32 and/or panel 32A. For example, in one embodiment, shown in
In one embodiment, shown in
In one embodiment, shown in
In one embodiment, shown in
It will be understood that various modifications may be made to the embodiments disclosed herein. For example, features of any one embodiment can be combined with features of any other embodiment. Therefore, the above description should not be construed as limiting, but merely as exemplification of the various embodiments. Those skilled in the art will envision other modifications within the scope and spirit of the claims appended hereto.
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