Patent Application
20050229800
The present invention relates generally to offset printing and more specifically to a plate cylinder for an offset printing press and related plate bender.
U.S. Pat. No. 4,487,122 discloses a system for compensating for roll deflection to provide contact pressure across the width of a web disposed between a pair of counter rollers. U.S. Pat. No. 5,094,163 discloses a rotogravure press with electrically conductive layers. U.S. Pat. No. 5,913,266 and U.S. Patent Publication No. 2003/0061955 disclose plate cylinders, and are hereby incorporated by reference herein. U.S. Pat. Nos. 6,283,027 and 6,105,498 disclose varying profile blankets, including printing blankets with concave and convex profiles. A concave blanket cylinder is also disclosed.
U.S. Pat. No. 5,987,949 discloses a plate bender and is hereby incorporated by reference herein.
Especially with multi-image width printing presses, deflection at the middle of the plate and blanket cylinders can provide problems with printing a web. For example, the middle of the web may be printed too lightly.
U.S. patent application Ser. No. 10/617,639, filed Jul. 11, 2003 and hereby incorporated by reference herein, discloses a printing blanket comprising a carrier sleeve layer having at least one axially convex surface when disposed on a blanket cylinder and a print layer disposed over the carrier sleeve layer. In this application, the convexity of the carrier sleeve layer may be provided, for example, by having the carrier sleeve layer have a uniform inner diameter and a convex outer diameter. The carrier sleeve layer itself is thus thicker in an axial middle than at the ends. Alternately, the carrier sleeve can be of uniform thickness, and the blanket cylinder or a shim may provide the surface convexity.
Crowning of blankets or a blanket cylinder to have a larger diameter can result to fan-in, i.e. a lateral squeezing together of the web and thus the print, during printing.
The present invention provides a plate cylinder comprising a cylinder body, a first image area at one end of the cylinder body, the first image area having a first average diameter, a second image area at the other end of the cylinder body having a second average diameter, and a third image area between the first and second image areas, the third image area having a third average diameter, the third average diameter being larger than the first and second average diameters.
By having a larger diameter image area in the middle of the plate cylinder, print pressure or squeeze can be increased at the center of the web.
Each image area may comprise two side-by side images, so that the plate cylinder is six images wide. Preferably, each image area supports a single image in the circumferential direction. A one-by-six plate cylinder thus may be provided. However, any ratio of one-by-three or greater plate cylinder may be provided, for example a two-by-six plate cylinder. Ratios of one-by-four or greater are preferred, as increased widths create more need for increased print pressure. A ratio of one-to-six is possible, and a ratio of one-to-six or greater may be most preferable.
One or more printing plates may be attached at each image area.
The first and second image areas may have a constant diameter, as may the third image area. However, the image areas may be of non-constant diameter, for example crowned or conically shaped to provide the different average diameters.
The cylinder body may have a larger diameter middle section so that the third average diameter is larger than the end section.
Alternatively, packing may be applied to increase the diameter of a printing plate or plates in the third image area. As another alternative, the plates used in the third image area may be thicker than plates used in the first and second image areas. In these cases, the cylinder body may have a uniform diameter.
An offset printing press comprising the plate cylinder and a blanket cylinder is also provided. Preferably, the blanket cylinder has an effective blanket diameter which is uniform to reduce fan-in.
A plate bender for printing plates for use on the plate cylinder of the present invention is also provided, the plate bender including a movable section for altering the effective post-bending length of the plate as a function of an intended axial position of the plate on the plate cylinder.
The present invention also provides a plate bender for printing plates having a movable section skewable with respect to the plate. The movable section may be curved to fit with a crowned plate cylinder.
Plate cylinder as defined herein includes a directly imaged cylinder where images are written directly on the outer surface of the cylinder, for example by a laser. While the printing plates preferably are flat lithographic printing plates, for certain embodiments, the printing plates may also be tubular in nature.
The present invention will be further described with respect the following Figures, in which:
A one-by-six plate cylinder 22 may have an image area 24 having two side-by-side images E, F, an image area 28 having two side-by-side images A, B and a middle image area 26 having two side-by-side images C, D, all of which are transferred via the blanket cylinder 20 to the web 8 as shown. The plate cylinder body, which may be made for example of steel and have axially-extending plate lock-up gaps 32, has a larger diameter at image area 26. This can be achieved for example through milling the cylinder body at areas 24, 28 to reduce the diameter. Six flat lithographic printing plates may be attached to the respective image areas via gaps 32, the plates having images A, B, C, D, E, F respectively. Alternately the images can be directly imaged on the plate cylinder.
Circumferential and/or lateral registration for each plate or image area may be provided, for example via a mechanism as disclosed in U.S. Pat. No. 6,559,908, which is hereby incorporated by reference herein.
A similar blanket 40 and plate cylinder 42 may be provided for the opposite side of web 8.
The diameter difference is exaggerated for clarity in
The crowning or conical shape may be achieved for example through milling.
Through prepress 92, the desired axial location for each plate on the plate cylinder 22 is known, i.e. whether the plate is to print image A, B, C, D, E or F for one color.
A processor 94 then controls the plate bender 90 so that a distance DI is altered. Pistons 96, 98 for example can move a base bar 110 with respect to a plate base 100 via tracks 102, 104. As shown in exaggerated fashion in
For the embodiment of
For the embodiment of
“Crowned” as defined herein means to have an outer surface curved convexly with respect to a cylinder rotational axis.
