The subject matter disclosed herein relates to power conversion systems.
A power conversion system is disclosed. The power conversion system includes a plurality of power converters and a phase shifting transformer. The phase shifting transformer includes 3-phase primary windings, a core, and a plurality of m secondary winding groups. Each of the secondary winding groups includes n secondary windings in electromagnetic communication with a corresponding primary winding and feeding the plurality of power converters. Within each of the m secondary winding groups, a phase angle set of the secondary windings is selected that shifts the secondary winding phases from each adjacent secondary winding phase by a secondary winding phase shift δ, where δ=60°/n, to form 6×n pulse harmonics cancellation pattern in a primary line current. Phase angle sets of the secondary winding groups are all different with a non-zero secondary winding phase shift between any two secondary winding groups. A group phase shift between the plurality of secondary winding groups equals kδ/m, where k is any integer that is not a multiple of m. A harmonic cancellation pattern in a transformer primary-side input is of 6×m×n pulse.
In order that the advantages of the embodiments of the invention will be readily understood, a more particular description of the embodiments briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings. Understanding that these drawings depict only some embodiments and are not therefore to be considered to be limiting of scope, the embodiments will be described and explained with additional specificity and detail through the use of the accompanying drawings, in which:
Reference throughout this specification to “one embodiment,” “an embodiment,” or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, appearances of the phrases “in one embodiment,” “in an embodiment,” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment, but mean “one or more but not all embodiments” unless expressly specified otherwise. The terms “including,” “comprising,” “having,” and variations thereof mean “including but not limited to” unless expressly specified otherwise. An enumerated listing of items does not imply that any or all of the items are mutually exclusive and/or mutually inclusive, unless expressly specified otherwise. The terms “a,” “an,” and “the” also refer to “one or more” unless expressly specified otherwise.
The schematic flowchart diagrams and/or schematic block diagrams in the Figures illustrate the architecture, functionality, and operation of possible implementations. It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the Figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. Although various arrow types and line types may be employed in the flowchart and/or block diagrams, they are understood not to limit the scope of the corresponding embodiments. Indeed, some arrows or other connectors may be used to indicate only an exemplary logical flow of the depicted embodiment.
The description of elements in each Figure may refer to elements of proceeding Figures. Like numbers refer to like elements in all Figures, including alternate embodiments of like elements.
Medium Voltage (MV) drives are often used to provide variable torque for a wide range of applications. The MV drives may create multiple Direct Current (DC) sources for a drive topology from Alternating Current (AC) power. The MV drives may include phase shift transformers that employ large numbers of secondary windings organized as multi-pulse converters to cancel specific harmonics in the line current. Unfortunately, the phase shift transformers cannot cancel all harmonic currents produced by the converters and may still introduce some harmonics into the line current.
The embodiments described herein create the DC sources needed by the drive topology with an improved harmonic spectrum in the line current by selecting phase angle sets for the secondary windings that reduce the harmonics. As a result, a power conversion system may supply the DC sources with reduced harmonics and at increased power converter pulse numbers.
Each power converter 120 may be selected from the group consisting of a cascaded H bridge power converter 120 and a cascaded neutral point clamp power converter 120. The power converters 120 are described in more detail in
Each of the secondary winding groups 113 may include a plurality of n secondary windings 114 in electromagnetic communication with the corresponding primary winding 111 and feeding the plurality of power converters 120 with the power converter input 125.
GPS=kδ/m Equation 1
The phase angle set δ 280a-c of secondary winding phase shifts 265 of secondary winding phases 260 for the secondary windings 114 within a secondary winding group 113 may be calculated using Equation 2, where n is the number of secondary windings 114 in a secondary winding group 113.
δ=60°/n Equation 2
The phase angle sets 280a-c may form a 6×n pulse harmonics cancellation pattern in the primary-side line current for the converters 120 fed by each group of secondary windings 113. Traditionally the GPS 270 is zero, thus the overall harmonic cancellation pattern in the primary-winding current for all the power converters 120 has been limited to 6×n pulse. However, in the embodiments, the overall pulse number of harmonic cancellation pattern in the primary-side current will be increased by introducing the non-zero GPS 270 as will be described hereafter.
In one embodiment, for the power conversion system 100 of
In one embodiment, the number n of secondary windings 114 in each secondary winding group 113 is 1. The phase angle sets 280 of the three secondary winding groups 113 may be (α0−20°), (α0+0°) and (α0+20°), wherein α0 is an arbitrary offset angle. Table 1 illustrates one embodiment of the phase angle set 280 for n=1.
In addition, the harmonic cancellation pattern at the transformer primary-side input may be of 18-pulse. The harmonic cancellation pattern within each secondary winding group 113 may be of 6-pulse.
In one embodiment, the number n of secondary windings 114 in each secondary winding group 113 is 2. The phase angle sets 280 of the three secondary winding groups 113 may be (α0−25°, α0+5°), (α0−15°, α0+15°) and (α0−5°, α0+25°). Table 2 illustrates one embodiment of the phase angle set 280 for n=2.
The order of the groups and the order of the secondary winding sequence within a secondary winding group 113 can be arbitrary. For example, in Table 2, Group A, B or C can take any angle sets in the three rows as long as each group has a unique phase angle set 280, and winding 1 or 2 in Group A can take any one of the angles of the phase angle set 280 assigned to Group A as long as each secondary winding 114 has a unique phase angle 260.
The harmonic cancellation pattern at the transformer primary-side input may be of 36-pulse. The harmonic cancellation pattern within each secondary winding group 113 may be of 12-pulse.
In one embodiment, the number n of secondary windings 114 in each secondary winding group 113 is 3. The phase angle sets 280 of the three secondary winding groups 113 may be (α0−26.67°, α0−6.67°, α0+13.33°), (α0−20°, α0+0°, α0+20°) and (α0−13.33°, α0+6.67°, α0+26.67°). Table 3 illustrates one embodiment of the phase angle set 280 for n=3.
The harmonic cancellation pattern at the transformer primary-side input may be of 54-pulse. The harmonic cancellation pattern within each secondary winding group 113 may be of 18-pulse.
In a certain embodiment, the number n of secondary windings 114 in each secondary winding group 113 is 4. The phase angle sets 280 of the three secondary winding groups 113 may be (α0−25°, α0−10°, α0+5°, α0+20°), (α0−20°, α0−5°, α0+10°, α0+25°) and (α0−15°, α0, α0+15°, α0+30°). Table 4 illustrates one embodiment of the phase angle set 280 for n=4.
The harmonic cancellation pattern at the transformer primary-side input may be of 72-pulse. The harmonic cancellation pattern within each secondary winding group 113 may be of 24-pulse.
In one embodiment, the number n of secondary windings 114 in each secondary winding group 113 is 5. The phase angle sets 280 of the three secondary winding groups 113 may be (α0−28°, α0−16°, α0−4°, α0+8°, α0+20°), (α0−24°, α0−12°, α0+0°, α0+12°, α0+24°) and (α0−20°, α0−8°, α0+4°, α0+16°, α0+28°). Table 5 illustrates one embodiment of the phase angle set 280 for n=5.
The harmonic cancellation pattern at the transformer primary-side input may be of 90-pulse. The harmonic cancellation pattern within each secondary winding group 113 may be of 30-pulse.
In one embodiment, the number n of secondary windings 114 in each secondary winding group 113 is 6. The phase angle sets 280 of the three secondary winding groups 113 may be (α0−26.67°, α0−16.67°, α0−6.67°, α0+3.33°, α0+13.33°, α0+23.33°), (α0−30°, α0−20°, α0−10°, α0+0°, α0+10°, α0+20°) and (α0−23.33°, α0−13.33°, α0−3.33°, α0+6.67°, α0+16.67°, α0+26.67°). Table 6 illustrates one embodiment of the phase angle set 280 for n=6.
The harmonic cancellation pattern at the transformer primary-side input may be of 108-pulse. The harmonic cancellation pattern within each secondary winding group 113 may be of 36-pulse.
In a certain embodiment, the number n of secondary windings 114 in each secondary winding group 113 is 7. The phase angle sets 280 of the three secondary winding groups 113 may be (α0−22.86°, α0−14.29°, α0−5.71°, α0+2.86°, α0+11.43°, α0+20°, α0+28.57°), (α0−25.71°, α0−17.14°, α0−8.57°, α0+0°, α0+8.57°, α0+17.14°, α0+25.71°), (α0−28.57°, α0−20°, α0−11.43°, α0−2.86°, α0+5.71°, α0+14.29°, α0+22.86°). Table 7 illustrates one embodiment of the phase angle set 280 for n=7, where α0 is added to each table cell.
The harmonic cancellation pattern at the transformer primary-side input may be of 126-pulse. The harmonic cancellation pattern within each secondary winding group 113 may be of 42-pulse.
In one embodiment, the number n of secondary windings 114 in each secondary winding group 113 is 8. The phase angle sets 280 of the three secondary winding groups 113 may be (α0−27.5°, α0−20°, α0−12.5°, α0−5°, α0+2.5°, α0+10°, α0+17.5°, α0+25°), (α0−30°, α0−22.5°, α0−15°, α0−7.5°, α0+0°, α0+7.5°, α0+15°, α0+22.5°) and (α0−25°, α0−17.5°, α0−10°, α0−2.5°, α0+5°, α0+12.5°, α0+20°, α0+27.5°). Table 8 illustrates one embodiment of the phase angle set 280 for n=8, where α0 is added to each table cell.
The harmonic cancellation pattern at the transformer primary-side input may be of 144-pulse. The harmonic cancellation pattern within each secondary winding group 113 may be of 48-pulse.
In a certain embodiment, the number n of secondary windings 114 in each secondary winding group 113 is 9. The phase angle sets 280 of the three secondary winding groups 113 may be (α0−26.67°, (α0−20°, α0−13.33°, α0−6.67°, α0+0°, α0+6.67°, α0+13.33°, α0+20°, α0+26.67°), (α0−28.89°, α0−2.22°, α0−15.56°, α0−8.89°, α0−2.22°, α0+4.44°, α0+1.11°, α0+17.78°, α0+24.44°) and (α0−24.44°, α0−17.78°, α0+1.11°, α0−4.44°, α0+2.22°, α0+8.89°, α0+15.56°, α0+2.22°, α0+28.89°). Table 9 illustrates one embodiment of the phase angle set 280 for n=9, where α0 is added to each table cell and the table cell number is in degrees.
The harmonic cancellation pattern at the transformer primary-side input may be of 162-pulse. The harmonic cancellation pattern within each secondary winding group 113 may be of 54-pulse.
In one embodiment, the number n of secondary windings 114 in each secondary winding group 113 is 10. The phase angle sets 280 of the three secondary winding groups 113 may be α0−28°, α0−22°, α0−16°, α0−10°, α0−4°, α0+2°, α0+8°, α0+14°, α0+20°, α0+26°), (α0−30°, α0−24°, α0−18°, α0−12°, α0−6°, α0+0°, α0+6°, α0+12°, α0+18°, α0+24°), and (α0−26°, α0−20°, α0−14°, α0−8°, α0−2°, α0+4°, α0+10°, α0+16°, α0+22°, α0+28°). Table 10 illustrates one embodiment of the phase angle set 280 for n=10, where α0 is added to each table cell and the table cell number is in degrees.
The harmonic cancellation pattern at the transformer primary-side input may be of 180-pulse. The harmonic cancellation pattern within each secondary winding group 113 may be of 60-pulse.
In a certain embodiment, the number n of secondary windings 114 in each secondary winding group 113 is 11. The phase angle sets 280 of the three secondary winding groups 113 may be (α0−27.27°, α0−21.82°, α0−16.36°, α0−10.91°, α0−5.45°, α0−0°, α0+5.45°, α0+10.91°, α0+16.36°, α0+21.82°, α0+27.27°), (α0−29.09°, α0−23.64°, α0−18.18°, α0−12.73°, α0−7.27°, α0−1.82°, α0+3.64°, α0+9.09°, α0+14.55°, α0+20°, α0+25.45°) and (α0−25.45°, α0−20°, α0−14.55°, α0−9.09°, α0−3.64°, α0+1.82°, α0+7.27°, α0+12.73°, α0+18.18°, α0+23.64°, α0+29.09°). Tables 11A-B illustrate one embodiment of the phase angle set 280 for n=11, where α0 is added to each table cell and the table cell number is in degrees.
The harmonic cancellation pattern at the transformer primary-side input may be of 198-pulse. The harmonic cancellation pattern within each secondary winding group 113 may be of 66-pulse.
In one embodiment, the number n of secondary windings 114 in each secondary winding group 113 is 12. The phase angle sets 280 of the three secondary winding groups 113 may be (α0−26.67°, α0−21.67°, α0−16.67°, α0−11.67°, α0−6.67°, α0−1.67°, α0+3.33°, α0+8.33°, α0+13.33°, α0+18.33°, α0+23.33°, α0+28.33°), (α0−28.33°, α0−23.33°, α0−18.33°, α0−13.33°, α0−8.33°, α0−3.33°, α0+1.67°, α0+6.67°, α0+11.67°, α0+16.67°, α0+21.67°, α0+26.67°), and (α0−25°, α0−20°, α0−15°, α0−10°, α0−5°, α0+0°, α0+5°, α0+10°, α0+15°, α0+20°, α0+25°, α0+30°). Tables 12A-B illustrate one embodiment of the phase angle set 280 for n=12, where α0 is added to each table cell and the table cell number is in degrees.
The harmonic cancellation pattern at the transformer primary-side input may be of 216-pulse. The harmonic cancellation pattern within each secondary winding group 113 may be of 72-pulse.
In one embodiment, the m secondary winding groups 113 of secondary windings 114 are split and built into m transformers 116 for the power conversion system 100 of
The phase angle sets 280 of the secondary winding groups 113 of the m transformers 116 may be all different with a non-zero GPS 270 between the corresponding secondary windings 114 of any two transformers 116. The GPS 270 may be calculated using Equation 1, where k is any integer that is not a multiple of m and m is the number of phase shifting transformers 116 and secondary winding groups 113. The harmonic cancellation pattern at the point of common coupling (PCC) of the transformers 116 may be of 6×m×n pulse.
In one embodiment, the primary windings 111 of the m phase shifting transformers 116 of
GPS=kδ/m Equation 3
In one embodiment, the primary windings 111 of the m phase shifting transformers are phase shifted by the phase shift angle kδ/m from each other. All the secondary windings 114 may have the phase shifting angles sets of Tables 1-12B corresponding to a number n of secondary windings 114.
The phase angle set 280 of the secondary windings 118/119 may be selected that shifts the secondary winding phases 260 from each other secondary winding phase 260 by a secondary winding phase shift angle δ 265 to form a 6×n pulse harmonics cancellation pattern within each virtual secondary winding group 117. The secondary winding phase shift angle δ 265 may be calculated using Equation 4, where m is the number of secondary winding groups 113 comprising the original secondary windings 114 and n is the number of secondary windings 114 in the secondary winding groups 113.
δ=60°/(0.5m×n) Equation 4
The phase angle sets 280 of the virtual secondary winding groups 117a-b may be shifted by kδ/2, where k is any integer number. In one embodiment, the number m of the virtual secondary winding groups 113 is 2 and the number k equals an odd number. The harmonics cancellation pattern at the transformer primary-side input may be of 18×n pulse.
Alternatively, the number m of the virtual secondary winding groups 113 may be 2 and the number k equals an even number. The harmonics cancellation pattern at the transformer primary-side input may be of 9×n pulse.
In a certain embodiment, the number k equals zero and the two virtual secondary winding groups 117 have the same phase shift angle sets. The harmonics cancellation pattern at the transformer primary-side input may be of 9×n pulse.
In one embodiment, the number n of the secondary windings 114 in each of the three secondary winding groups 113 is 4. The phase angle sets 280 of the three secondary winding groups 113 may be (α0−25°, α0−5°, α0+5°, α0+25°), (α0−15°, α0−5°, α0+15°, α0+25°), and (α0−25°, α0−15°, α0+5°, α0+15°), wherein α0 is the arbitrary offset angle. Table 13 illustrates one embodiment of the phase angle set 280 for n=4.
The harmonic cancellation pattern at the transformer primary-side input may be 36-pulse. The harmonic cancellation of each of the three secondary winding groups 113 may be at least 12-pulse.
In a certain embodiment, the number n of the secondary windings 114 in each of the three secondary winding groups 113 is 6. The phase angle sets 280 of the three secondary winding groups 113 may be (α0−26.67°, α0−13.33°, α0−6.67°, α0+6.67°, α0+13.33°, α0+26.67), (α0−20°, α0−13.33°, α0+0°, α0+6.67°, α0+20°, α0+26.67), and (α0−26.67°, α0−20°, α0−6.67°, α0+0°, α0+13.33°, α0+20). Table 14 illustrates one embodiment of the phase angle set 280 for n=6.
The harmonic cancellation pattern at the transformer primary-side input may be 54-pulse. The harmonic cancellation of each of the three secondary winding groups 113 is at least 18-pulse.
In one embodiment, the number n of the secondary windings 114 in each of the three secondary winding groups 113 is 8 and the phase angle sets 280 of the three secondary winding groups 113 are (α0+30°, α0+20°, α0+15°, α0+5°, α0+0°, α0−10°, α0−15°, α0−25°), (α0+30°, α0+25°, α0+15°, α0+10°, α0+0°, α0−5°, α0−15°, α0−20°), and (α0+25°, α0+20°, α0+10°, α0+5°, α0−5°, α0−10°, α0−20°, α0−25°). Table 15 illustrates one embodiment of the phase angle set 280 for n=8, where α0 is added to each table cell.
The harmonic cancellation pattern at the transformer primary-side input may be 72-pulse. The harmonic cancellation of each of the three secondary winding groups 113 may be at least 24-pulse.
In a certain embodiment, the number n of the secondary windings 114 in each of the three secondary winding groups 113 is 10. The phase angle sets 280 of the three secondary winding groups 113 may be (α0+28°, α0+20°, α0+16°, α0+8°, α0+4°, α0−4°, α0−8°, α0−16°, α0−20°, α0−28°), (α0+28°, α0+24°, α0+16°, α0+12°, α0+4°, α0+0°, α0−8°, α0−12°, α0−20°, α0−24°), and (α0+24°, α0+20°, α0+12°, α0+8°, α0+0°, α0−4°, α0−12°, α0−16°, α0−24°, α0−28°). Table 16 illustrates one embodiment of the phase angle set 280 for n=10, where α0 is added to each table cell.
The harmonic cancellation pattern at the transformer primary-side input may be 90-pulse. The harmonic cancellation of each of the three secondary winding groups 113 may be at least 30-pulse.
In one embodiment, the number n of the secondary windings 114 in each of the 3 secondary winding groups 100 is 12. The phase angle sets 280 of the three secondary winding group 113 may be (α0+28.33°, α0+21.67°, α0+18.33°, α0+11.67°, α0+8.33°, α0+1.67°, α0−1.67°, α0−8.33°, α0−11.67°, α0−18.33°, α0−21.67°, α0−28.33°), (α0+28.33°, α0+25°, α0+18.33°, α0+15°, α0+8.33°, α0+5°, α0−1.67°, α0−5°, α0−11.67°, α0−15°, α0−21.67°, α0−25°), and (α0+25°, α0+21.67°, α0+15°, α0+11.67°, α0+5°, α0+1.67°, α0−5°, α0−8.33°, α0−15°, α0−18.33°, α0−25°, α0−28.33°). Tables 17A-B illustrate one embodiment of the phase angle set 280 for n=12, where α0 is added to each table cell and each value is in degrees.
The harmonic cancellation pattern at the transformer primary-side input may be 108-pulse. The harmonic cancellation of each of the three secondary winding groups 113 may be at least 36-pulse.
Each power converter 120a may include a bypass controller 210. The bypass controller 210 may short the outputs 230/235. At least two bypass controllers 210 may short the outputs of at least two power converters 120 in response to failure of a first power converter 120.
The cascaded H-bridge and cascaded NPC bridge based power converters 125a-b are shown as exemplary power converters 125. Other power converter architectures may be employed.
By selecting the phase angle sets 280 of the embodiments for converter systems with multiple-secondary-winding phase shifting transformers, harmonic cancellation pattern in the converter input current or in the current at PCC can be significantly improved comparing to prior arts. The embodiments can also be used to achieve the same or better harmonics cancellation pattern with fewer numbers of transformer secondary windings and power converter cells.
This description uses examples to disclose the invention and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
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