This patent application is based on and claims priority pursuant to 35 U.S.C. § 119(a) to Japanese Patent Application Nos. 2019-131623, filed on Jul. 17, 2019, and 2020-083330, filed on May 11, 2020, in the Japan Patent Office, the entire disclosure of each of which is hereby incorporated by reference herein.
Exemplary aspects of the present disclosure relate to a presser, a fixing device, and an image forming apparatus.
Related-art image forming apparatuses, such as copiers, facsimile machines, printers, and multifunction peripherals (MFP) having two or more of copying, printing, scanning, facsimile, plotter, and other functions, typically form an image on a recording medium according to image data by electrophotography.
Such image forming apparatuses include a fixing device that fixes a toner image formed on a recording medium thereon under heat and pressure. The fixing device employs nip formers, such as a pair of rollers, that sandwich the recording medium to heat and press the recording medium.
This specification describes below an improved presser. In one embodiment, the presser presses a pressed object and includes a first rotation shaft and a pressurizing portion that is supported by the first rotation shaft and pivots about the first rotation shaft. A depressurizing portion is supported by a second rotation shaft and pivots about the second rotation shaft with respect to the pressurizing portion. The depressurizing portion includes an engagement. An interlock lever includes an opening that engages the engagement. The depressurizing portion pivots to switch between a pressurization state in which the engagement contacts and presses the opening to cause the pressurizing portion to press the pressed object and a depressurization state in which the pressurization state is released. The depressurizing portion pivots to define a gap between the engagement and the opening in a moving direction in which the engagement moves.
This specification further describes an improved fixing device. In one embodiment, the fixing device includes a first nip former and a second nip former disposed opposite the first nip former to form a fixing nip between the first nip former and the second nip former, through which a recording medium bearing an image is conveyed. The fixing device further includes a presser that presses at least one of the first nip former and the second nip former. The presser includes a first rotation shaft and a pressurizing portion that is supported by the first rotation shaft and pivots about the first rotation shaft. A depressurizing portion is supported by a second rotation shaft and pivots about the second rotation shaft with respect to the pressurizing portion. The depressurizing portion includes an engagement. An interlock lever includes an opening that engages the engagement. The depressurizing portion pivots to switch between a pressurization state in which the engagement contacts and presses the opening to cause the pressurizing portion to press the at least one of the first nip former and the second nip former and a depressurization state in which the pressurization state is released. The depressurizing portion pivots to define a gap between the engagement and the opening in a moving direction in which the engagement moves.
This specification further describes an improved image forming apparatus. In one embodiment, the image forming apparatus includes an image bearer that bears an image and a fixing device that fixes the image on a recording medium. The fixing device includes a first nip former and a second nip former disposed opposite the first nip former to form a fixing nip between the first nip former and the second nip former, through which the recording medium bearing the image is conveyed. The fixing device further includes the presser described above that presses at least one of the first nip former and the second nip former.
A more complete appreciation of the embodiments and many of the attendant advantages and features thereof can be readily obtained and understood from the following detailed description with reference to the accompanying drawings, wherein:
The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted. Also, identical or similar reference numerals designate identical or similar components throughout the several views.
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that have a similar function, operate in a similar manner, and achieve a similar result.
As used herein, the singular forms “a”, “an”, and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
The image forming apparatus 100 includes a fixing device 6 according to an embodiment of the present disclosure. The image forming apparatus 100 forms an image on a sheet S as one example of recording media with toner serving as a recording agent by copying, printing, and the like.
As illustrated in
The image forming apparatus 100 further includes a reading device 2 serving as a scanner that reads an image on an original and an auto document feeder 21 that feeds the original to the reading device 2 automatically.
The image forming apparatus 100 further includes a transfer unit 26 and an optical scanner 55 that are disposed inside a body 101. The transfer unit 26 serves as a transferor including an endless, intermediate transfer belt 47 serving as a transfer body. The optical scanner 55 serves as an exposure device disposed in proximity to the image forming device 4.
The image forming apparatus 100 further includes a transfer-convey device 5 serving as a secondary transferor that conveys the sheet S and transfers a toner image borne on the intermediate transfer belt 47 onto the sheet S at a secondary transfer nip N formed between the intermediate transfer belt 47 and the transfer-convey device 5 in a secondary transfer process.
The image forming apparatus 100 further includes an intermediate transfer belt cleaner 84 that cleans the intermediate transfer belt 47 after the secondary transfer process.
The image forming apparatus 100 further includes a registration roller pair 45 that feeds the sheet S supplied from the sheet feeding device 3 to the secondary transfer nip N at a predetermined time.
The image forming apparatus 100 further includes the fixing device 6 that fixes the toner image on the sheet S which is conveyed by a conveyance belt 50 of the transfer-convey device 5 and bears the toner image transferred while the sheet S passes through the secondary transfer nip N.
The image forming apparatus 100 further includes a sheet ejector 7 that ejects the sheet S which bears the fixed toner image and has passed through the fixing device 6 onto an outside of the body 101.
The image forming apparatus 100 further includes an image forming controller 93 serving as a controller that controls operations of the components described above. The image forming controller 93 is installed with a central processing unit (CPU), a nonvolatile memory, and a volatile memory.
The auto document feeder 21 conveys the original onto an exposure glass 22. The reading device 2 optically reads the image on the original placed on the exposure glass 22, creating image data of red (R), green (G), and blue (B). For example, the reading device 2 emits light onto the original. A reading sensor such as a charge coupled device (CCD) and a contact image sensor (CIS) receives the light reflected by the original, reading the image on the original into the image data of RGB. The image data of RGB is information defining a toner image to be formed on a sheet S and contains the brightness of each of red (R), green (G), and blue (B).
The sheet feeding device 3 includes a plurality of sheet trays 32 (e.g., paper trays) and a plurality of sheet feeding rollers 31. Each of the sheet trays 32 is disposed inside the body 101 and loads sheets S. Each of the sheet feeding rollers 31 picks up and conveys a sheet S stored in the sheet tray 32 toward the registration roller pair 45.
The sheet feeding device 3 further includes a bypass sheet feeding device 33 (e.g., a bypass tray) and a bypass sheet feeding roller 34. The bypass sheet feeding device 33 serves as a bypass sheet feeder that supplies a sheet S from the outside of the body 101. The bypass sheet feeding roller 34 conveys the sheet S from the bypass sheet feeding device 33 toward the registration roller pair 45.
The process units 4Y, 4M, 4C, and 4BK include drum-shaped photoconductors 40Y, 40M, 40C, and 40BK serving as image bearers and rotators, respectively, that rotate counterclockwise in
The process units 4Y, 4M, 4C, and 4BK further include chargers 43Y, 43M, 43C, and 43BK disposed opposite the photoconductors 40Y, 40M, 40C, and 40BK at upstream positions in the rotation direction B, respectively.
The process units 4Y, 4M, 4C, and 4BK further include developing devices 42Y, 42M, 42C, and 42BK serving as developing means and primary transfer rollers 475Y, 475M, 475C, and 475BK serving as primary transferors disposed in the transfer unit 26, respectively.
The process units 4Y, 4M, 4C, and 4BK further include electric potential sensors, that is, surface electric potential sensors serving as surface electric potential detectors that detect the surface electric potential of the photoconductors 40Y, 40M, 40C, and 40BK, respectively.
As the optical scanner 55 forms latent images on the photoconductors 40Y, 40M, 40C, and 40BK, the process units 4Y, 4M, 4C, and 4BK visualize the latent images into yellow, magenta, cyan, and black toner images, respectively.
The intermediate transfer belt 47 is made of polyimide resin that is barely stretched and dispersed with carbon powder to adjust the electric resistance. The intermediate transfer belt 47 is looped over a driving roller 471, a driven roller 472, and a secondary transfer roller 473. A driver drives and rotates the driving roller 471 clockwise in
The transfer-convey device 5 includes a secondary transfer opposed roller 474 disposed opposite the secondary transfer roller 473.
The secondary transfer opposed roller 474 of the transfer-convey device 5 contacts the intermediate transfer belt 47, forming the secondary transfer nip N therebetween.
While the secondary transfer opposed roller 474 of the transfer-convey device 5 and the secondary transfer roller 473 sandwich the intermediate transfer belt 47 and the sheet S at the secondary transfer nip N, the secondary transfer roller 473 applies a secondary transfer bias to transfer the yellow, magenta, cyan, and black toner images formed on a surface of the intermediate transfer belt 47 onto the sheet S.
The secondary transfer bias has an electric charge having a polarity opposite a polarity of an electrostatic charge with which the surface of the intermediate transfer belt 47 is charged.
The sheet ejector 7 includes a pair of sheet ejection rollers 71 and a duplex unit 73. The sheet ejection rollers 71 are disposed opposite each other. The duplex unit 73 reverses the sheet S and conveys the sheet S to the registration roller pair 45 for duplex printing to form toner images on both sides of the sheet S, respectively.
The image forming controller 93 is a computer including the CPU, a main memory (e.g., a memory for printing (MEM-P)), a northbridge (NB), and a southbridge (SB).
The image forming controller 93 further includes an accelerated graphics port (AGP) bus, an application specific integrated circuit (ASIC), and a local memory (e.g., a memory for copying (MEM-C)).
The image forming controller 93 further includes a hard disk (HD), a hard disk drive (HDD), a peripheral component interconnect (PCI) bus, and a network interface (I/F).
The CPU performs processing and calculation on data and controls operations of the components described above according to a program stored in the main memory. The main memory works as a memory area of the image forming controller 93 and stores programs and data that achieve functions of the image forming controller 93. Alternatively, the programs may be recorded in recording media, such as a compact disc read only memory (CD-ROM), a floppy disk (FD), a compact disc-recordable (CD-R), and a digital versatile disc (DVD), that are readable by a computer in files in formats installable or executable.
The local memory (e.g., MEM-C) is used as a copy image buffer and a code buffer. The HD is a storage that stores image data, font data used for printing, and forms. The HDD controls reading or writing of data with respect to the HD according to a control of the CPU. The network OF sends and receives information to and from an external device such as an information processing apparatus via a communication network.
The image forming controller 93 operates as a communication controller that controls interactive communication with a host device (e.g., a personal computer) via the communication network or the like.
The image forming controller 93 also operates as an image data processor that sends image data sent from the host device to the optical scanner 55.
The fixing device 6 includes a first fixing rotator 61 (e.g., a pressure roller) serving as a first nip former, a second fixing rotator 62 (e.g., a fixing belt) serving as a second nip former, and a heater 63. The first fixing rotator 61 conveys the sheet S. The second fixing rotator 62 contacts the first fixing rotator 61 to form a fixing nip N2 therebetween. The heater 63 serving as a heat source heats the first fixing rotator 61 so that the first fixing rotator 61 heats and fixes the toner image on the sheet S. For example, according to this embodiment, the first fixing rotator 61 and the second fixing rotator 62 serve as a pair of nip formers disposed opposite each other.
Alternatively, the heater 63 may be installed inside the second fixing rotator 62. According to this embodiment, the heater 63 is installed inside the first fixing rotator 61.
A detailed description is provided of a construction of the fixing device 6.
As illustrated in
As illustrated in
The presser 1 of the fixing device 6 further includes a depressure lever 66 and a spring 67. The depressure lever 66 serves as a depressurizing portion that contacts the pressure arm 65 and is supported by a second rotation shaft O2 such that the depressure lever 66 is pivotable about the second rotation shaft O2 with respect to the pressure arm 65. One end of the spring 67 serving as a resilient member is secured to a case 60 serving as a stationary housing of the fixing device 6.
The presser 1 of the fixing device 6 further includes an interlock lever 68 (e.g., a lock lever) that is anchored to another end of the spring 67 and engaged with the second rotation shaft O2 and the depressure lever 66 such that the interlock lever 68 is supported movably.
For example, according to the embodiments, as illustrated in
As illustrated in
As illustrated in
According to this embodiment, the opening 681 defines a circle of which inner diameter is greater than a diameter of the projection 661. The configuration of the opening 681 is not limited to the above. For example, as illustrated in
A description is provided of a case in which a sheet S is jammed inside the fixing device 6 while the sheet S is conveyed through the fixing device 6.
The case 60 depicted in
A description is provided of a construction of a comparative fixing device.
If a recording medium (e.g., a sheet) is jammed between a pair of nip formers while the recording medium is conveyed, for example, in order to facilitate removal of the recording medium, pressurization of a presser that presses at least one of the nip formers is released. Thus, the presser transits from a pressurization state in which the presser presses the nip former with an increased pressure to a depressurization state in which the presser presses the nip former with a decreased pressure or contacts the nip former with no pressure.
However, since the nip formers of the comparative fixing device sandwich the recording medium with an increased pressure, a substantial force corresponding to the increased pressure is exerted to the presser to switch between the pressurization state and the depressurization state.
Prior to a description of operations of the fixing device 6 according to the embodiments of the present disclosure when the sheet S is jammed, a description is provided of a construction of a comparative presser 1C with reference to
As illustrated in
In the comparative presser 1C, as the depressure lever 66 moves in a direction D as illustrated in
The elongated hole of the opening 681′ extends in a direction different from the direction E in which the force is exerted to the opening 681′ and the projection 661. Accordingly, the slide resistance between the opening 681′ and the projection 661 that slides over the opening 681′ increases. Consequently, a force that moves the depressure lever 66 in the direction D depicted in
To address this circumstance, the presser 1 according to the embodiments of the present disclosure has the construction depicted in
The following describes operations of the depressure lever 66 specifically.
As illustrated in
As the depressure lever 66 pivots in the direction D depicted in
As the depressure lever 66 is pressed and pivoted in the direction D depicted in
The hook 683 of the interlock lever 68 is coupled with the case 60 that is stationary through the spring 67. Hence, as the interlock lever 68 is pressed up in the direction F, the interlock lever 68 catches the second rotation shaft O2 such that the recess 682 engages the second rotation shaft O2.
In a state in which the recess 682 fits the second rotation shaft O2 as illustrated in
As described above, the pressure arm 65, the depressure lever 66, the spring 67, and the interlock lever 68 move as illustrated in
As illustrated in
Conversely, as the depressure lever 66 is pulled and moved in a direction opposite the Z-direction from the pressurization state, the depressure lever 66 pivots about the second rotation shaft O2. After the projection 661 separates from the opening 681 temporarily, as illustrated in
When the depressure lever 66 pivots for a predetermined amount or more and engagement between the second rotation shaft O2 and the recess 682 releases, the second rotation shaft O2 moves in the direction opposite the Z-direction and pressure with which the pressure arm 65 presses the pressure body 64 also releases. Thus, the presser 1 returns to the depressurization state depicted in
The gap 684 defines an interval produced in a moving direction F depicted in
As illustrated in
In the fixing device 6 according to this embodiment, the depressure lever 66 includes the projection 661. The interlock lever 68 includes the opening 681 that is greater than the projection 661. As the depressure lever 66 pivots, the projection 661 comes into contact with and separates from the opening 681 of the interlock lever 68. The interlock lever 68 further includes the recess 682 that engages the second rotation shaft O2 as the depressure lever 66 pivots.
As illustrated in
Accordingly, a slide resistance between the opening 681 and the projection 661 that slides over the opening 681 does not decrease a force exerted to the depressure lever 66 by the operator. Hence, the force exerted by the operator is transmitted to the pressure arm 65 without being decreased. Thus, the pressure arm 65 switches between the pressurization state and the depressurization state with a decreased force.
According to this embodiment, the opening 681 defines a circle having a diameter greater than a diameter of the projection 661.
Accordingly, the simple shape of each of the opening 681 and the projection 661 facilitates motion of the interlock lever 68 as the interlock lever 68 transits from the pressurization state to the depressurization state. Accordingly, the slide resistance between the opening 681 and the projection 661 that slides over the opening 681 does not decrease the force exerted to the depressure lever 66 by the operator. Hence, the force exerted by the operator is transmitted to the pressure arm 65 without being decreased. Thus, the pressure arm 65 switches between the pressurization state and the depressurization state with a decreased force.
According to this embodiment, the interlock lever 68 achieves two states, that is, the pressurization state and the depressurization state. The pressurization state includes the secured state in which the recess 682 engages the second rotation shaft O2. In the depressurization state, the pressurization state is canceled. In the pressurization state, the projection 661 contacts the opening 681. In the depressurization state, the gap 684 is provided between the projection 661 and the opening 681.
The gap 684 is produced in the moving direction F depicted in
The above describes the embodiments of the present disclosure. However, the technology of the present disclosure is not limited to the specific embodiments and allows various deformation and modification within the scope of the present disclosure unless the above descriptions limit deformation and modification.
For example, according to the embodiments of the present disclosure, the presser 1 is installed in the fixing device 6 as a part of the image forming apparatus 100. Alternatively, the presser 1 may be provided separately from the fixing device 6 or may be installed in devices other than the fixing device 6.
Advantages of the above-described embodiments of the present disclosure denote appropriate advantages achieved by the technology of the present disclosure and are not limited to those of the above-described embodiments of the present disclosure.
A description is provided of advantages of a presser (e.g., the presser 1).
As illustrated in
The pressurizing portion presses at least one of a pair of nip formers or a pressed object (e.g., at least one of the first fixing rotator 61 and the second fixing rotator 62). The nip formers are disposed opposite each other. The first rotation shaft supports the pressurizing portion such that the pressurizing portion is pivotable about the first rotation shaft. The second rotation shaft supports the depressurizing portion such that the depressurizing portion is pivotable about the second rotation shaft with respect to the pressurizing portion. The depressurizing portion includes an engagement (e.g., the projection 661). The interlock lever includes an opening (e.g., the opening 681) that engages the engagement. The depressurizing portion pivots to cause the engagement to contact and press the opening so as to switch between a pressurization state in which the pressurizing portion presses the nip former and a depressurization state in which the pressurization state is released. As the depressurizing portion pivots to switch from the depressurization state to the pressurization state and from the pressurization state to depressurization state, the depressurizing portion defines a gap (e.g., the gap 684) between the engagement and the opening in a moving direction (e.g., the moving direction F depicted in
Accordingly, the engagement and the opening decrease a force that switches between the pressurization state and the depressurization state.
According to the embodiments described above, the first fixing rotator 61 is the pressure roller. Alternatively, the first fixing rotator 61 may be a pressure belt or the like. Further, the second fixing rotator 62 is the fixing belt. Alternatively, the second fixing rotator 62 may be a fixing roller, a fixing film, a fixing sleeve, or the like.
According to the embodiments described above, the presser 1 is installed in the fixing device 6. Alternatively, the presser 1 may be installed in devices other than the fixing device 6. In this case, the pressed object is not limited to the nip formers (e.g., the pressure roller, the pressure belt, the fixing belt, the fixing roller, the fixing film, and the fixing sleeve).
According to the embodiments described above, the image forming apparatus 100 is a copier. Alternatively, the image forming apparatus 100 may be a printer, a facsimile machine, a multifunction peripheral (MFP) having at least two of printing, copying, facsimile, scanning, and plotter functions, an inkjet recording apparatus, or the like.
The above-described embodiments are illustrative and do not limit the present disclosure. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, elements and features of different illustrative embodiments may be combined with each other and substituted for each other within the scope of the present disclosure.
Any one of the above-described operations may be performed in various other ways, for example, in an order different from the one described above.
Each of the functions of the described embodiments may be implemented by one or more processing circuits or circuitry. Processing circuitry includes a programmed processor, as a processor includes circuitry. A processing circuit also includes devices such as an application specific integrated circuit (ASIC), digital signal processor (DSP), field programmable gate array (FPGA), and conventional circuit components arranged to perform the recited functions.
Number | Date | Country | Kind |
---|---|---|---|
JP2019-131623 | Jul 2019 | JP | national |
JP2020-083330 | May 2020 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
20060002737 | Shinshi | Jan 2006 | A1 |
20080310895 | Masuda | Dec 2008 | A1 |
20090148204 | Yoshinaga | Jun 2009 | A1 |
20200033764 | Kajiyama et al. | Jan 2020 | A1 |
Number | Date | Country |
---|---|---|
2003223075 | Aug 2003 | JP |
2018045194 | Mar 2018 | JP |
Number | Date | Country | |
---|---|---|---|
20210018867 A1 | Jan 2021 | US |