1. Field of the Invention
The present invention relates to waste disposal apparatuses for disposing of waste materials such as soiled diapers, and more particularly to parts that are preferable for replacement, refill, and portable applications.
2. Description of the Background Art
Since waste materials such as soiled diapers give off unpleasant odors, it is desired to dispose of such waste materials at home hygienically and efficiently. A waste storage device disclosed in Japanese Patent Publication No. 2009-96642 of unexamined applications is known as a waste disposal apparatus for implementing such a desire. This waste storage device includes a main body container, and an annular cassette attached to the upper end of the main body container. Tubing is folded and accommodated in the annular cassette. The user pulls out the tubing from the annular cassette, and places a waste material in the tubing, whereby the waste material is stored in the main body container.
If the tubing in the cassette runs out, the user typically replaces this used cassette in the waste storage device with a new (refill) cassette having tubing. Note that since some users are not familiar with the replacing operation, the (refill) cassettes are stereotyped.
That is, cassettes are shaped so as to be easily attached and detached to and from the main body container. Moreover, in cassette manufacturing plants, tubing is accommodated in the cassettes in a preferable manner so that the tubing can be easily pulled out. The cassettes are also shaped so that the user can easily pull out the tubing. The users as end users purchase tubing accommodating cassettes that are available on the market, and replace used cassettes with new ones.
However, such a conventional waste storage device has the following problems. Although being made of a durable resin material, the cassettes themselves are used only one time and thrown away. Nowadays, efforts are increasingly made to reduce waste, and such disposal of the cassettes is not desirable in terms of waste reduction. Moreover, the user needs to purchase a new cassette every time the tubing runs out. Thus, there is room for improvement in terms of the cost.
In view of the above problems, the present invention is based on a novel idea that is totally different from the related art in which the waste storage device is supplied with refill tubing by replacing a cassette. It is an object of the present invention to provide a technique capable of eliminating the need to dispose of and purchase a cassette upon every replacement.
In order to achieve the above object, a refill film for a waste disposal apparatus according to the present invention is a refill film that is attached to a waste disposal apparatus for containing a waste material in a tubular film and disposing of the waste material. The refill film includes: a film annular body that is formed by a long tubular film folded so as to be compressed in an extending direction thereof; and a wrapping material that is made of a material capable of being cut, and wraps the film annular body while keeping a central hole of the film annular body open, and maintains the compressed state.
According to the present invention, the film annular body is wrapped by the wrapping material rather than by a cassette. Thus, the user of the waste disposal apparatus need only purchase the refill film, and does not have to purchase a cassette upon every time the tubular film runs out. This can eliminate the need to dispose of and purchase a cassette many times as in the related art.
Moreover, since the central hole of the film annular body is kept open, the user of the waste disposal apparatus can easily place the refill film in the waste disposal apparatus.
The wrapping material is not specifically limited as long as it is made of a material that can be torn with a force of a user's hand. Possible shapes of the wrapping material include, e.g., a sheet, a string, a belt, and a block that can be easily broken with hand. Preferably, the wrapping material has a cut line for tearing off the wrapping material. According to this embodiment, the user can easily tear off the wrapping material after placing the refill film in the waste disposal apparatus.
The present invention is not limited to one embodiment, but the wrapping material may cover an outer peripheral surface, one axial end, and the other axial end of the film annular body, and exposes an inner peripheral surface of the film annular body. According to this embodiment, the wrapping material can compress the film annular body from both axial ends thereof, and the film annular body can be held in a compact shape. Thus, the refill film can be reduced in size.
The wrapping material is made of paper, a fiber material, or a resin film. According to this embodiment, the user can easily tear off the wrapping material after placing the refill film in the waste disposal apparatus.
As another embodiment, the wrapping material is a plurality of bands that are wound around the film annular body at predetermined intervals in a circumferential direction. This embodiment can further simplify the wrapping material, which is more advantageous in terms of cost.
The refill film of the present invention may be directly placed in the waste disposal apparatus. Alternatively, the refill film may be placed in a reusable refill film accommodating cassette, and the refill film accommodating cassette may be placed in the waste disposal apparatus.
Such a refill film accommodating cassette according to the present invention is an accommodating cassette that is attached to a waste disposal apparatus for containing a waste material in a tubular film to dispose of the waste material, and accommodates the refill film. The refill film accommodating cassette includes: a cylindrical portion that is inserted in the central hole of the film annular body; and an outward flange that is formed at one axial end of the cylindrical portion to prevent the film annular body from coming off from the refill film accommodating cassette.
According to the present invention, the refill film accommodating cassette can be repeatedly used, which eliminates the need to dispose of and purchase a cassette many times as in the related art.
As a preferred embodiment, the refill film accommodating cassette further includes an annular holding member that is detachably coupled to the other axial end of the cylindrical portion to prevent the film annular body from coming off from the refill film accommodating cassette. The tubular film that is pulled out from the film annular body is inserted through the central hole of the cylindrical portion beyond the holding member. According to this embodiment, the film annular body is immovably held from both axial sides. This can eliminate the possibility that the film annular body may come off from the refill film accommodating cassette.
The refill film accommodating cassette of the present invention can be placed not only in a waste disposal apparatus that is stationarily placed in a room, but also in a portable waste disposal bag that can be carried outside.
A portable waste disposal bag according to the present invention is a portable bag includes a tubular body that is made of a bendable material. The tubular body surrounds an outer periphery of the refill film accommodating cassette, and an outer surface of the tubular film that is pulled out from the refill film accommodating cassette and passes through a central hole of the film accommodating cassette. One longitudinal end and the other longitudinal end of the tubular body are capable of being opened and closed, the refill film accommodating cassette is detachably attached to the one longitudinal end, and the tubular body is long enough that the other longitudinal end can be twisted by 360° or more with respect to the one longitudinal end.
According to the present invention, the user can dispose of waste materials hygienically and efficiently even at outdoor locations as at indoor locations.
Preferably, the portable waste disposal bag further includes a fastening device for restricting the length of the tubular body. According to this embodiment, the waste disposal bag can be adjusted to any length, which increases the convenience of carrying the waste disposal bag.
As described above, the refill film for the waste disposal apparatus according to the present invention includes: a film annular body that is formed by a long tubular film folded so as to be compressed in an extending direction thereof; and a wrapping material that is made of a material capable of being cut, and wraps the film annular body while keeping a central hole of the film annular body open, and maintains the compressed state. Thus, the user can repeatedly use the refill film for the waste disposal apparatus. This eliminates the need to dispose of and purchase a cassette, whereby waste reduction and cost reduction can be achieved.
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
A waste disposal apparatus 11 includes: a waste inlet 16 for inserting a waste material D such as a soiled diaper therethrough; a tubular film 15 extending downward from the waste inlet 16 and having its lower end closed by a knot 26; a waste accommodating main body 13 for receiving the waste material D inserted through the waste inlet 16, together with the film 15; and a lid 23 that covers the waste inlet 16 from above. The lid 23 pivots and rises about a lid hinge 30 as a fulcrum, and opens the waste inlet 16.
The long tubular film 15 is attached to the waste inlet 16. The tubular film 15 extends downward so as to cover the opening of the waste inlet 16. Note that the tubular film 15 is accommodated in the waste inlet 16 so that the film 15 can be pulled out as described later. The waste inlet 16 is formed by the inner peripheral surface of a cylindrical portion 27. A film annular body 15k is coaxially attached to the outer peripheral surface of the cylindrical portion 27. The film annular body 15k is formed by the tubular film 15 folded so as to be compressed in the extending direction thereof. The cylindrical portion 27, a film holding flange 29 provided at one axial end of the cylindrical portion 27, and an outward flange 27f provided at the other axial end of the cylindrical portion 27 are components of the accommodating cassette 14.
The accommodating cassette 14 that accommodates the film annular body 15k is used to supply the tubular film 15 thereon. As shown by arrow in
The waste accommodating main body 13 is a hollow container for storing waste materials D that are placed in the tubular film 15, and is divided into a lower part 17 and the upper part 19. The lower part 17 of the waste accommodating main body 13 has a bottom 17b at its lower end, and has an opening 17c at its upper end. The upper part 19 of the waste accommodating main body 13 covers, at its lower end, the opening 17c located at the upper end of the lower part 17, and has the waste inlet 16 at its upper end.
The upper part 19 of the waste accommodating main body 13 is pivotally attached to the lower part 17 thereof by a main body hinge 31. The main body hinge 31 is positioned on the back face of the waste accommodating main body 13. The opening 17c can be opened by pivoting the upper part 19 of the waste accommodating main body 13 backward.
As shown in
When disposing of a waste material D, as shown in
By disposal of waste materials such as soiled diapers into the tubular film 15, the waste materials are accumulated in the tubular film 15, and upon each disposal, the tubular film 15 is pulled out from the outer diameter side of the cylindrical portion 27 beyond the film holding flange 29 so as to extend downward through the waste inlet 16. Thus, the user can successively dispose of waste materials into the waste accumulating main body 13.
The tubular film 15 is a consumable item. Thus, if the tubular film 15 attached to the waste inlet 16 runs out, the user places a refill film accommodating portion 15k on the outer periphery of the waste inlet 16.
The film annular body 15k is formed by accordion folding the long tubular film 15, and has a cylindrical shape having a thickness in the radial direction.
The wrapping sheet 21 is a wrapping material made of thick paper, and has a cylindrical portion 21a that covers the outer peripheral surface of the film annular body 15k, one annular end 21b that covers one axial end of the film annular body 15k, and the other annular end 21c that covers the other axial end of the film annular body 15k. Thus, an inner peripheral surface 15n of the film annular body 15k is exposed.
The axial dimension of the refill film 18 is smaller than that of the accommodating cassette 14, that is, smaller than the distance from the film holding flange 29 to the outward flange 27f. Thus, the user can easily place the refill film 18 on the accommodating cassette 14.
The wrapping sheet 21 of the refill film 18 has cut lines 21k extending from the one end 21b to the other end 21c along the cylindrical portion 21a. The cut lines 21k are perforated lines, and are provided at regular intervals in the circumferential direction of the wrapping sheet 21. After placing the refill film 18 on the accommodating cassette 14, the user tears off the wrapping sheet 21 along the cut lines 21k, whereby the film annular body 15k is exposed as shown in
The film annular body 15k is accommodated between the film holding flange 29 and the outward flange 27f. Note that when removing the wrapping sheet 21, the film annular body 15k may slightly expand axially. However, even if the wrapping sheet 21 is removed, the film annular body 15k is prevented from coming off axially from the accommodating cassette 14 by the film holding flange 29 and the outward flange 27f, and the compressed state of the film annular body 15k is maintained.
The operation of placing the film annular body 15k on the accommodating cassette 14 is completed in this manner. The accommodating cassette 14 and the film annular body 15k are attached to the upper part 19 of the waste accommodating main body 13 as described above with reference to
Note that in order to more efficiently place the refill film 18 in the waste disposal apparatus 11, the cylindrical portion 27 and the outward flange 27f are kept attached to the attachment portion 19r of the upper part 19 of the waste accommodating main body 13, so that only the film holding flange 29 can be attached and detached to and from the waste disposal apparatus 11. When placing the refill film 18, the user first opens the lid 23, and then removes the film holding flange 29 to insert the refill film 18 onto the cylindrical portion 27 fixed to the upper part 19 of the waste accommodating main body 13. Then, the user attaches and fixes the film holding flange 29 to the cylindrical portion 27, and tears off the wrapping sheet 21. In this manner, the refill film 18 can be directly placed in the waste disposal apparatus 11.
The refill film 18 of the present embodiment includes the film annular body 15k that is formed by the long tubular film 15 folded so as to be compressed in the extending direction thereof, and the wrapping sheet 21 that is made of thick paper and wraps the film annular body 15k with the central hole 15h open to maintain the compressed state of the film annular body 15k. Thus, the user can repeatedly use the accommodating cassette 14 for the waste disposal apparatus 11. This eliminates the need to dispose of the accommodating cassette 14 and to purchase a new accommodating cassette 14, whereby waste reduction and cost reduction can be achieved.
Although not shown in the figures, as a modification, the cylindrical portion 27 and the outward flange 27f may be fixedly attached to the upper part 19 of the waste accommodating main body 13, and only the film holding flange 29 may be detachable from the upper part 19 of the waste accommodating main body 13. According to this modification, the user need only place the refill film 18 in the upper part 19 of the waste accommodating main body 13 and tear off the wrapping sheet 21 each time the tubular film 15 runs out. Thus, waste reduction and cost reduction can be achieved.
Note that the wrapping sheet 21 may be made of paper other than the thick paper, or may be made of fibers such as cloth, or a resin film.
The accommodating cassette 14 of the present embodiment is used to accommodate the refill film 18. The accommodating cassette 14 includes the cylindrical portion 27 that is inserted into the central hole 15h of the film annular body 15k, the outward flange 27f that is formed at one axial end of the cylindrical portion 27 to prevent the film annular body 15k from coming off from the accommodating cassette 14, and the annular film holding flange 29 that is detachably coupled to the other axial end of the cylindrical portion 27 to prevent the film annular body 15k from coming off from the accommodating cassette 14. The tubular film 15, which is pulled out from the film annular body 15k, is inserted through the waste inlet 16 as a central hole of the cylindrical portion 27 beyond the film holding flange 29. According to the present embodiment, the tubular film 15 can be pulled out while maintaining the compressed state of the film annular body 15k.
Another embodiment of the present invention will be described below.
This embodiment simplifies wrapping of the refill film 18, whereby further cost reduction can be achieved. Moreover, the user needs to prepare only a new refill film 18 when the tubular film 15 runs out, namely when the film annular body 15k in the accommodating cassette 14 runs out. Thus, the accommodating cassette 14 can be repeatedly used for the waste disposal apparatus 11. This eliminates the need to dispose of the accommodating cassette 14 and to purchase a new accommodating cassette 14, whereby waste reduction and cost reduction can be achieved.
The waste disposal apparatus 11 of the present embodiment includes the film accommodating cassette 14, which has the cylindrical portion 27 that forms the waste inlet 16 at its upper end, and which accommodates the film annular body 15k that is compressed in a cylindrical shape so as to surround the cylindrical portion 27. The waste disposal apparatus 11 further includes: the waste accommodating main body 13, which has the film accommodating cassette 14 positioned in its upper region, and which receives a waste material, which is placed into the tubular film 15 pulled out into the waste insert 16, together with the tubular film 15; and an open/close sealing mechanism that nips the tubular film 15 at a position between the film accommodating cassette 14 and the lower part 17 of the waste accommodating main body 13 to seal a space below the nipped portion of the tubular film 15 from a space above the nipped portion of the tubular film 15.
This sealing mechanism has the sealing door 33 and the sealing door receiving portion 35. When the sealing door 33 is closed and engages with the sealing door receiving portion 35 to nip the tubular film 15, the sealing door 33 and the sealing door receiving portion 35 laterally bend the nipped portion of the tubular film 15. More specifically, each of the sealing door 33 and the sealing door receiving portion 35 has a convexo-concave shape that laterally bends an imaginary straight line that connects upper and lower ends of the nipped portion of the tubular film 15.
According to this embodiment, sealing the waste material D placed and stored in the tubular film 15 from the waste inlet 16 is implemented by nipping of the tubular film 15 by the sealing door 33 and the sealing door receiving portion 35. Moreover, since the nipped portion of the tubular film 15 is not bent linearly but laterally with respect to the imaginary straight line. Thus, the tubular film 15 is subjected to a high tension at a bent portion. Such a tension narrows a path in the tubular film 15 which causes leakage of odors, whereby a capability of blocking passing of odors, namely an odor-sealing capability, can be increased.
In the present embodiment, each of the contact surfaces of the sealing door 33 and the sealing door receiving portion 35, which are formed when the sealing door 33 is closed and engages with the sealing door receiving portion 35, has two or more flat surfaces having different normals. Thus, the bent portion is reliably formed in the nipping portion, and the odor-sealing capability can further be increased.
In the present embodiment, when the sealing door 33 moves in the closing direction, the nipping portion of the sealing door 33 moves toward the nipping portion of the sealing door receiving portion 35. When the sealing door 33 moves in the opening direction, the nipping portion of the sealing door 33 moves away from the nipping portion of the sealing door receiving portion 35. In a cut-away view of the nipping portions of the sealing door 33 and the sealing door receiving portion 35 along a vertical plane including the opening and closing directions, at least two surfaces of each of the contact surfaces of the sealing door 33 and the sealing door receiving portion 35 cross each other to form an L-shaped corner. Thus, when nipped by the sealing door 33 and the sealing door receiving portion 35, the tubular film 15 is bent in an L shape at least at one position. The tubular film 15 is pulled downward at the L-shaped corner by the weight of the waste material D. That is, the tubular film 15 is subjected to a tension at the L-shaped corner. This narrows a path in the tubular film 15, whereby the odor-sealing capability can further be increased. Such L shapes can be easily formed when mass producing the sealing door 33 and the sealing door receiving portion 35 by a die molding method. Thus, the present invention is advantageous in terms of mass production of products.
In the present embodiment, the waste disposal apparatus 11 further includes the spring 39 for biasing the sealing door 33 in the closing direction. This increases the force for nipping the tubular film 15, whereby the odor sealing capability can further be increased. The spring 39 may be in other form as long as it is an elastic member.
In the present embodiment, in the waste disposal apparatus 11 placed on the floor in a room, the cylindrical portion 27 is supported by the waste accommodating main body 13 so that the axis of the cylindrical portion 27 crosses a vertical plane at a predetermined angle. This makes it easy for mothers to insert the waste material D through the waste inlet 16 without standing up after changing diapers while sitting on the floor.
In the present embodiment, the cylindrical portion 27 is supported in a tilted state by the waste accommodating main body 13 so that the axis of the cylindrical portion 27 crosses the vertical plane at the predetermined angle and the front side of the cylindrical portion 27 is located lower than the rear side thereof. Moreover, the contact surfaces of the sealing door 33 and the sealing door receiving portion 35, which are formed by engagement between the sealing door 33 and the sealing door receiving portion 35, are positioned near the lower region of the lower surface of the tilted outward flange 27f. Thus, the tubular film 15, which is accommodated so as to be able to be pulled out from the waste inlet 16, passes vertically downward through the cylindrical portion 27 supported in a tilted state, and is accommodated together with the waste material D in the waste accommodating main body 13. The upper side of the tubular film 15 is pulled vertically downward by the weight of the waste material D placed and stored in the lower part of the tubular film 15 due to the gravity.
The tubular film 15 is drawn forward by this gravity and the tilt of the cylindrical portion 27. The sealing mechanism is positioned so that the tubular film 15 is nipped at a position near the lower region of the lower surface of the outward flange 27f to which the tubular film 15 is naturally drawn. This ensures nipping of the tubular film 15 by the sealing mechanism, whereby odor-sealing efficiency can be increased.
In the present embodiment, the sealing door 33 is supported at a predetermined angle with respect to a horizontal plane, and advances and withdraws to and from the sealing door receiving portion 35. Thus, mothers can easily push the sealing door 33 open without standing up after changing diapers in a sitting posture. This facilitates the operation of placing the waste material D into the waste disposal apparatus 11.
The accommodating cassette 14 of the present invention having the refill film 18 placed thereon is attached not only to the waste disposal apparatus 11 placed on the floor in a room, but also to a portable waste disposal bag that can be carried outside.
A waste disposal bag 51 includes a tubular body which is made of bendable cloth such as chemical fibers. The tubular body is main body of the waste disposal bag 51 and the tubular body is formed in a tubular shape. The bendable cloth is a material that blocks passing of odors. Alternatively, this cloth is coated with a material that blocks passing of odors. Lids 52, 53 are provided at both ends of the waste disposal bag 51 to seal the space inside the waste disposal bag 51 from the outside. Zippers 54, 55 are provided at both ends of the waste disposal bag 51. Both ends of the waste disposal bag can be opened by opening the zippers 54, 55 and lifting the lids 52, 53. The zipper 54 at one end is provided to open a waste inlet by lifting the lid 52. A handle 56 is sewn on the surface of the lid 52 so that the user can conveniently carry the waste disposal bag 51. A fixing belt 58 is wound around the one end of the waste disposal bag 51. Two fastening members 60, which are rectangular rings, are attached to the circumferential fixing belt 58 at intervals in the circumferential direction.
The inner peripheral surface of the portion of the waste disposal bag 51, to which the fixing belt 58 is attached, surrounds the film annular body 15k and the accommodating cassette 14 which are described above with reference to
Then, as shown in
Note that as another embodiment, the outer ring 24 may be omitted, and the outward flange 27f may be detachably and directly attached and fixed to the inner wall of the waste accommodating bag 51.
Alternatively, as still another embodiment, the outer ring 24 may be omitted, and only one end 21b (
The knot 26, which is tied at the end of the tubular film 15 that is pulled out from the accommodating cassette 14 so as to pass through the waste inlet 16, reaches the other end of the waste disposal bag 51 from one end thereof through the inside of the waste disposal bag 51. Thus, waste materials such as soiled diapers can be placed and stored in the tubular film 15.
While the zipper 54 is closed, the lid 52 seals the waste inlet 16. Thus, odors of the waste materials do not leak out of the waste disposal bag 51.
The waste disposal bag 51 of the present embodiment is preferable for portable applications, and enables the user to hygienically and efficiently dispose of waste materials such as soiled diapers. The waste disposal bag 51 is long enough that the other longitudinal end of the waste disposal bag 51 can be twisted by 360° or more with respect to one longitudinal end thereof. First, the user twists the waste disposal bag 51 by 360° or more as shown in
When the waste disposal bag 51 is filled with waste materials D, the user opens the zipper 55 at the other end of the waste disposal bag 51 as shown in
As shown in
The fastening members 60 and the fastening bands 62 are fastening devices for restricting the length of the waste disposal bag 51. The waste disposal bag 51 can be compressed to a compact size by first inserting the fastening bands 62 through the fastening members 60, namely the rectangular rings, and then folding back ends 62s of the fastening bands 62 and pressing the hook-and-loop fasteners 64 together. Thus, the user can carry the waste disposal bag 61 in a preferred size. Moreover, the waste disposal bag 51 can be adjusted to any length by selecting the pressing positions of the hook-and-loop fasteners 64, which increases the convenience of carrying the waste disposal bag 51.
After using the waste disposal bag 51, the user can loosen the fixing belt 58 to separate the accommodating cassette 14 from the waste disposal bag 51. Then, the user attaches the accommodating cassette 14 to the attachment portion 19r of the waste disposal apparatus 11. Note that when placing the refill film 18 on the accommodating cassette 14, the cylindrical portion 27 and the outward flange 27f of the accommodating cassette 14 may be kept attached to the attachment portion 19r. In this case, only the film holding flange 29 can be detached when placing the refill film 18 on the accommodating cassette 14. According to the present embodiment, since the refill film 18 can be directly placed in the waste disposal apparatus 11, the accommodating cassette 14 need not be thrown away when placing the refill film 18 on the accommodating cassette 14.
Although the embodiments of the present invention are described above with reference to the drawings, the present invention is not limited to the illustrated embodiments. Various modifications and variations can be made to the illustrated embodiments within a scope that is the same as, or equivalent to the present invention.
For example, the film holding flange 29 can be omitted in the case where the film annular body 15k is maintained in the compressed state even after removing the wrapping sheet 21, and is stationarily placed in this state on the outer periphery of the cylindrical portion 27. If the tubular film 15 is neatly accordion folded to form the film annular body 15k, the tubular film 15 is sequentially pulled out from the accommodating cassette 14 and passes through the central hole of the cylindrical portion 27 to cover the waste inlet 16, even if the film holding flange 29 is not provided.
The refill film, the accommodating cassette, and the like according to the present invention are advantageously used in waste disposal apparatuses.
Number | Date | Country | Kind |
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JP 2009-209025 | Sep 2009 | JP | national |