Patent Application
20160289925
The present disclosure generally relates to the technical field including hydraulic rotatory mechanism including a rotatory energy recycling control device and, more particularly, relates to a rotatory energy recycling control device for hydraulic excavators, suitable for a hydraulic excavator including a hydraulic rotatory system.
Hydraulic excavators are featured with wide application range, large energy consumption, and strong periodicity in operation. Energy-saving technology researches for hydraulic excavators have great economic value and feasibility. When a traditional hydraulic excavator is in rotatory start and deceleration braking, the rotatory start and deceleration braking torque is determined by an overflow pressure that is set by the rotatory overflow valve. During the rotatory start process, because the flow rate provided by the hydraulic pump is greater than the flow rate needed by the rotary motor, overflow loss from the rotatory start may be generated. During the rotatory deceleration braking process, because the deceleration braking effect is achieved by a deceleration braking torque produced by a reversing back pressure of the rotatory overflow value, overflow loss from the rotatory deceleration braking may be generated. The overflow oil may produce a large amount of heat energy, which heats the hydraulic system of the excavator, and reduces performance and lifetime of the hydraulic system. Since the excavator operation has strong periodicity characteristics, the rotatory action may be much frequently performed. This causes severe energy loss. If the energy loss can be recycled and reused, considerable economic benefits can be obtained.
Chinese patent application No. CN101736771 A discloses a rotatory deceleration braking energy recycling system of a hydraulic excavator. Such energy recycling system only recovers overflow energy from the rotatory deceleration braking, and does not recover overflow energy from the rotatory start. Chinese patent application No. CN 102733442 discloses a hydraulic excavator rotatory energy recycling system of a hydraulic excavator. Such system uses a three-position three-way directional valve to respectively recycle energy from a forward rotation and a reverse rotation. However, the response time of the directional valve may affect energy recycling and the rotation performance. There are also some devices that create back pressure during energy recycling, by using an energy storage device such as an energy accumulator, or using an energy utilization device such as a hydraulic motor. However, the back pressure created in this manner is unstable and affects performance of the rotatory system of the hydraulic excavator.
Hydraulic excavators are featured with wide application range, large energy consumption, and strong periodicity in operation. Energy-saving technology researches for hydraulic excavators have great economic value and feasibility. When a traditional hydraulic excavator is in rotatory start and deceleration braking, the rotatory start and deceleration braking torque is determined by an overflow pressure that is set by the rotatory overflow valve. During the rotatory start process, because the flow rate provided by the hydraulic pump is greater than the flow rate needed by the rotary motor, overflow loss from the rotatory start may be generated. During the rotatory deceleration braking process, because the deceleration braking effect is achieved by a deceleration braking torque produced by a reversing back pressure of the rotatory overflow value, overflow loss from the rotatory deceleration braking may be generated. The overflow oil may produce a large amount of heat energy, which heats the hydraulic system of the excavator, and reduces performance and lifetime of the hydraulic system. Since the excavator operation has strong periodicity characteristics, the rotatory action may be much frequently performed. This causes severe energy loss.
One object of the present invention provides a rotatory energy recycling control device for a hydraulic excavator. The disclosed device is capable of automatically recycling overflow energy during rotatory start and deceleration braking processes. The recycling of overflow energy may have small impact on performance of the original system of the hydraulic excavator.
To solve the above technical problems, the present invention provides a technical solution as follows: a rotatory energy recycling control device for a hydraulic excavator, including: an oil line selector valve, a direction selector valve, a sequencing valve, a one-way valve and an overflow valve; two oil inlets of the oil line selector valve are respectively connected to an opening A and an opening B of a rotary motor; an oil outlet of the oil line selector valve is connected to an inlet of the direction selector valve; an outlet of the direction selector valve is connected to an inlet of the sequencing valve; a drainage port of the sequencing valve is connected to an oil tank; an outlet of the sequencing valve and an inlet of the one-way valve communicate with the overflow valve; the outlet of the one-way valve is connected to an energy storage and utilization device; an outlet of the overflow valve is connected to the oil tank.
As a further improvement of the present invention, the oil line selector valve is a shuttle valve.
As a further improvement of the present invention, the oil line selector valve is composed of two one-way valve components.
As a further improvement of the present invention, the direction selector valve is a solenoid directional valve, a hydraulically operated directional valve, an electrical proportional directional valve, or a manually operated directional valve.
As a further improvement of the present invention, the one-way valve includes a logic valve with a reverse blocking function.
As a further improvement of the present invention, the overflow valve is mounted on the energy storage and utilization device.
The disclosed rotatory energy recycling control device may recycle both rotatory start overflow energy and rotatory deceleration braking overflow energy. In addition, without compromising the original action performance of the hydraulic excavator, the disclosed rotatory energy recycling control device can recycle both rotatory start overflow energy and rotatory deceleration braking overflow energy. An oil line selector valve may be used to select from the high-pressure oil lines of inlet and outlet of the rotary motor with a fast response and a simple structure. Establishment of a system back pressure may be adjusted and set by an operating pressure of a sequencing valve. The operating pressure of the sequencing valve may be set according to the overflow pressure of the original rotatory system such that performance of the rotatory system remains unchanged. A direction selector valve may be added to more conveniently enable or disable the energy recycling system, which facilitates realization of automation. The present invention uses such a device to simultaneously achieve energy recycling for rotatory start and deceleration braking, which changes unicity of energy recycling of rotatory overflow of existing excavators. The disclosed rotatory energy recycling control device uses fewer components, simplifies piping design, plays an important role on overflow energy recycling, greatly reduces oil waste, saves cost, and facilitates operation.
The present disclosure is described as follows: the oil passage selector valve 1 is preferably a shuttle valve, and the direction selector valve 2 is preferably a solenoid directional valve.
As shown in
In the above-described embodiment, the oil line selector valve 1 may be formed by two one-way valves, and used to select from high-pressure oil lines of inlet and outlet of the rotary motor;
The direction selector valve 2 can also be replaced with a direction selector valve, an electrical proportional directional valve, or a manually operated directional valve; and can be used to enable or disable the rotatory energy recycling control device to facilitate realization of automatic control;
The start pressure and operating characteristics of the sequencing valve 3 may be similar to the start pressure and operating characteristics of the original rotatory system to ensure that the addition of the energy recycling control device may not reduce system performance;
The one-way valve 4 may choose to use a logic valve with a reverse blocking function to avoid damage or adverse effects on the system due to reflux of the recycled high-pressure oil; and
The overflow valve 5 is used to limit the maximum pressure of the recycled oil to protect the system.
The present invention provides working principle as follows: the disclosed rotatory energy recycling control device, without compromising the original action performance of the hydraulic excavator, can recycle energy from rotatory start and rotatory deceleration braking. When the rotatory energy recycling control device is in operation, the direction selector valve 2 is turned on. When the rotation starts, because the flow rate of the rotary motor is less than the flow rate outputted from the pump, pressure at the inlet of the rotary motor increases. At this point, high-pressure oil at the inlet of the rotary motor may communicate with the inlet of the sequencing valve 3 through the oil line selector valve 1 and the direction selector valve 2. When the high-pressure oil has a pressure reaching a pressure set by the sequencing valve 3, the sequencing valve 3 opens, the excess high-pressure oil of the system flows through the sequencing valve 3 and the one-way valve 4 into the energy storage device or energy utilization device. Starting torque of the rotary motor is pressure-guaranteed by the sequencing valve 3. During the rotary braking, the rotary motor is in the pump-working condition, at this point, outlet pressure of the rotary motor increases, and the inlet pressure decreases. High-pressure oil at the outlet of the rotary motor flows through the oil line selector valve 1 and the direction selector valve 2, and is connected to inlet of the sequencing valve 3. When the high-pressure oil has a pressure reaching a pressure set by the sequencing valve 3, the sequencing valve 3 opens. The excess high-pressure oil of the system flows through the sequencing valve 3 and the one-way valve 4 into the energy storage device or energy utilization device. Braking torque of the rotary motor may be pressure-guaranteed by the sequencing valve 3, the maximum recycling pressure of the device may be adjusted and set by the overflow valve 5.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2013-10482136.6 | Oct 2013 | CN | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/CN2014/084230 | 8/13/2014 | WO | 00 |
