1. Field of the Invention
The present invention relates to a sheet treating apparatus and an image forming apparatus therewith, particularly to the sheet treating apparatus and the image forming apparatus therewith, which perform binding treatment to a sheet stack formed by alignment of the treated sheets by using binding means.
2. Related Background Art
Conventionally, in the image forming apparatus such as a copying machine, a printer, and a facsimile, in order to reduce time and effort necessary for treatments such as binding and punching to the sheets such as copy paper in which an image is already formed, some image forming apparatuses includes the sheet treating apparatus which sequentially takes the sheet to selectively perform the treatments such as the binding and punching to the sheet.
For example, Japanese Patent Application Laid-Open No. H11-322160 discloses the sheet treating apparatuses in which a predetermined sheet stack is formed by aligning the sheets sequentially discharged from the image forming apparatus and stapling (binding) treatment is performed to the sheet stack.
In the sheet treating apparatus disclosed in Japanese Patent Application Laid-Open No. H11-322160, for example, the sheets sequentially discharged from the image forming apparatus are temporarily accommodated in a treating tray, the sheets are aligned to form the sheet stack, the stapling treatment is performed to the sheet stack by a stapler provided in the treating tray, and the sheets are discharged from the treating tray to a stack tray to stack the sheets.
The conventional sheet treating apparatus and image forming apparatus therewith include alignment means such as an alignment plate which aligns the sheets stacked in the treating tray at a predetermined alignment position before the stapling treatment is performed. The sheets are aligned at the predetermined alignment position by the alignment means, which improves appearance of the sheet stack in which the stapling treatment is performed.
In performing the alignment of the sheets on the treating tray, when the discharged sheets have the same sizes, the alignment operation can be performed with no trouble. However, when the alignment operation is performed to the sheet stack in which the sheets having the different sizes are mixed, it is necessary that the alignment operation is performed by aligning the sheets having the different sizes with the sheets having a certain size.
When the alignment operation is performed by aligning the sheets having the different sizes with the sheet having the maximum size, because a movement distance to the alignment plate is short in the maximum-size sheet, when the small-size sheet is moved toward a direction of the alignment plate by the same amount as for the maximum-size sheet in aligning the small-size sheet, sometimes the small-size sheet does not reach the alignment plate. Therefore, in this case, the sheets cannot securely be aligned.
When the stapling treatment is performed to the sheet stack in a state that the sheets are not securely aligned, the stapling treatment cannot securely be performed to the sheet stack, or the stapling treatment cannot be performed at an appropriate position in the sheet stack. Accordingly, there is generated the problem that the appearance of the sheet stack becomes worsened.
In view of the foregoing, an object of the invention is to provide a sheet treating apparatus and an image forming apparatus therewith which can securely perform stapling (binding) treatment even to a sheet stack, in which the sheets having different sizes are mixed, and improve appearance of the sheet stack when the stapling (binding) treatment is performed to the sheet stack.
In order to achieve the object, a sheet treating apparatus of the invention having sheet stacking means for stacking a sheet to be treated, the sheet treating apparatus which forms a sheet stack by aligning the sheets conveyed to the sheet stacking means and performs binding treatment to the aligned sheet stack by binding means, the sheet treating apparatus includes a side-end regulation member which is provided on a side of a width direction orthogonal to a sheet conveying direction of the sheet stacking means, the side-end regulation member regulating an end-portion position in the width direction of the sheet; and moving means for moving the sheet in the width direction to cause the sheet to abut-on the side-end regulation member, in which the moving means moves the sheet in the width direction to cause the sheet to abut on the side-end regulation member in each time when the sheet is conveyed to the sheet stacking means such that the end portions in the width directions of the sheets whose lengths differ from one another in the width direction are aligned.
In a sheet treating apparatus according to the invention, it is possible that the moving means moves the sheet in the width direction by a distance corresponding to the length in the width direction.
In a sheet treating apparatus according to the invention, it is possible that the sheet treating apparatus further includes holding means for holding the sheet abutting on the side-end regulation member, in which the moving means moves the sheet in the width direction to cause the sheet to abut on the side-end regulation member in each time when the sheet is conveyed to the sheet stacking means, in the state that the sheet abutting on the side-end regulation member is held by the holding means.
In a sheet treating apparatus according to the invention, it is possible that the moving means separates the sheet having a predetermined length in the width direction from the side-end regulation member by a predetermined distance in the width direction, after the moving means causes the sheet to abut on the side-end regulation member.
In a sheet treating apparatus according to the invention, it is possible that the binding means is configured to be movable in the width direction to a predetermined position where the sheets are bound, the predetermined position being separated from the side-end regulation member by a predetermined distance.
In a sheet treating apparatus according to the invention, it is possible that the moving means includes sheet conveying means for conveying the conveyed sheet in the opposite direction to the sheet conveying direction, the sheet conveying means being provided in a side-end portion on the upstream side in the sheet conveying direction of the sheet stacking means, the sheet conveying means causing the sheet to abut on the side-end regulation member which regulates a position in the sheet conveying direction of the sheet; and driving means for moving the sheet conveying means in the width direction in the state that the sheet abuts on the sheet conveying means.
Further, an image forming apparatus of the invention includes an image forming apparatus main body which has an image forming portion for forming an image in a sheet; and the above-described sheet treating apparatus which treats the sheet in which the image is formed by the image forming portion.
In an image forming apparatus according to the invention, it is possible that the image forming apparatus further includes detection means for detecting any one of the end portion in the width direction of the sheet, a central portion of the sheet, and an arbitrary position of the sheet, in which the moving means moves the sheet in the width direction by a distance corresponding to a distance between the side-end regulation member and any one of the end portion in the width direction of the sheet, the central portion of the sheet, and the arbitrary position of the sheet.
In an image forming apparatus according to the invention, it is possible that the moving means moves the sheet in the width direction based on information on a length in the width direction of the sheet from the image forming apparatus main body.
Further, an image forming apparatus of the invention which forms a sheet stack by aligning sheets conveyed an image forming portion to sheet stacking means and performs binding treatment to the aligned sheet stack by binding means, the image forming apparatus includes a side-end regulation member which is provided on a side of a width direction orthogonal to a sheet conveying direction of the sheet stacking means, the side-end regulation member regulating an end-portion position in the width direction of the sheet; and moving means for moving the sheet in the width direction to cause the sheet to abut on the side-end regulation member, in which the moving means moves the sheet in the width direction to cause the sheet to abut on the side-end regulation member in each time when the sheet is conveyed to the sheet stacking means such that the end portions in the width directions of the sheets whose lengths differ from one another in the width direction are aligned.
According to the invention, the sheet is abutted on the side-end regulation member in each time when the sheet is conveyed to the sheet stacking means such that the end portions in the width directions of the sheets whose lengths differ from one another in the width direction are aligned. Accordingly, the binding treatment can be performed even to a sheet stack in which the sheets having different sizes are mixed, and the appearance of the sheet stack can be improved when the stapling (binding) treatment is performed to the sheet stack.
Still other objects of the present invention, and the features thereof, will become fully apparent from the following description.
Referring now to the accompanying drawings, a preferred embodiment of the invention will be described in detail.
In
In the image forming apparatus A having the above configuration, when the original is read to form the image, the original placed on the auto document feeder (ADF) 300 is conveyed onto a platen glass surface 102 one by one.
When the original is conveyed to a predetermined position on the glass surface 102, a lamp 103 is lit in the reader portion 120, and a scanner unit 101 is moved to irradiate the original with the lamp 103. Reflected light from the original is input to a CCD image sensor portion 109 through mirrors 105, 106, and 107 and a lens 108. Normal digital processing is performed by electric processes such as optoelectric conversion in the CCD image sensor portion 109.
The image signal to which the electric processes are performed is converted into a modulated light signal by an exposure control portion 201 in the printer portion 200, and a photosensitive drum 202 is irradiated with the light signal. Then, a latent image is formed on the photosensitive drum 202 by the irradiation light. The latent image is developed by a developing device 203, which allows a toner image to be formed on the photosensitive drum 202.
A sheet S is conveyed from the sheet cassette 204 or 205 in synchronization with a front end of the toner image. The toner image is transferred to the sheet S with a transfer portion 206. Then, the toner image transferred to the sheet S is fixed with a fixing portion 207, and the sheet S to which the toner image is fixed is discharged outside the apparatus by a sheet discharging portion 208.
The sheet S output from the sheet discharging portion 208 is conveyed to a sheet treating apparatus 400. In the sheet treating apparatus 400, the sheets S are sorted according to an operation mode previously specified, and the treatments such as binding are performed.
When the images sequentially read are output in both sides of one sheet S, the sheet S of which the toner image is fixed onto one side by the fixing portion 207 is guided to a path 215 once by switching a direction switching member 209 to a direction shown by broken lines of
After a rear end of the sheet S passes through the direction switching member 213, the direction switching member 213 is switched to solid lines to reverse a rotating direction of a roller 211, which guides the sheet S to a path 210. Then, the sheet S is conveyed to the transfer portion 206 to form the image on the backside of the sheet S.
In addition to sorting operation for sorting the sheets S, the sheet treating apparatus 400 has a stapling function in which a stapler unit performs binding operation. As shown in
In
At this point, the offset rollers 407 which are of sheet conveying means is held about an offset roller arm 406 in the state being able to be lifted and lowered. The offset roller arm 406 is vertically movable about a shaft 406a shown in
The offset roller arm 406 can be lifted and lowered by a pickup solenoid 433 while the shaft 406a acts as a fulcrum. That is, the offset rollers 407 are lifted and lowered through a down lever 433a by turning on and off the pickup solenoid 433.
As shown in
In the embodiment, the entrance sensor 403 detects the sheet S, and the pickup solenoid 433 is turned off after the sheet S is moved to a predetermined position away from the entrance sensor 403. Therefore, the offset rollers 407 are lowered by deadweight to land on the sheet S. Then, the offset rollers 407 are rotated in a conveying direction for a predetermined time, and the offset rollers 407 are reversely rotated after the predetermined time elapses.
The reverse rotation allows the sheet S to abut on a sheet rear-end stopper 411 to perform alignment of the sheet S in the conveying direction. The sheet rear-end stopper 411 is of a side-end regulation member for regulating the position of the sheet S in the conveying direction. The sheet rear-end stopper 411 is vertically provided on the upstream side in the conveying direction of the treating tray 410.
In
When the offset rollers 407 are brought close to the positioning wall 46, the sheet S in which the alignment of the conveying direction is performed by abutting on the sheet rear-end stopper 411 is moved to the positioning wall 416 by frictional force of the offset rollers 407, and the sheet S is positioned in the width direction. After the sheet S abuts on the positioning wall 416, the offset rollers 407 are moved while sliding on the sheet S, and then the offset rollers 407 are stopped.
Thus, since the offset rollers 407 are provided, as shown in
Then, as shown in
In
The sheet S previously discharged (conveyed) to the treating tray 410 can be held at a predetermined position while the previously discharge sheet S is not affected by pull-in of the sheets S subsequently discharged (conveyed).
When the offset rollers 407 are reversely rotated, as shown in
In
When the sheet S reaches a front end portion of the treating tray 410 which is of a sheet discharging position shown by the solid line, a sheet stack SA on the stack tray 421 is released from the hold of the sheet clamping member 412, and the sheet stack SA is discharged and stacked on the stack tray 421. The sheet stack SA discharged and stacked on the stack tray 421 is held by a pressing member 421A shown in
As shown in
In
In the embodiment, after the sheet S is moved in the width direction, in order to correct the shift in the sheet conveying direction, the offset rollers 407 are reversely rotated again to end the alignment operation, which realizes the alignment with high accuracy. When the alignment treatment is ended for the specified number of sheets, the sheet clamping member 412 is closed by the clamping solenoid 434 to hold the sheet stack.
A RAM 121 is incorporated in the CPU 100. Action data and input data are stored in the RAM 121. The CPU 100 controls based on the program while referring to the data stored in the RAM 121. Input ports of the CPU 100 are connected to sensors such as the entrance sensor 403 and the sheet stack discharge sensor 415. Output ports of the CPU 100 are connected to motors and solenoids such as the conveying motor 431, the offset motor 432, the sheet stack discharging motor 430, the pickup solenoid 433, and the clamping solenoid 434. The CPU 100 controls loads of various motors and solenoids, which are connected to the output ports, based on the states of the sensors according to the program.
The CPU 100 includes a serial interface portion (I/O) 130. The serial interface portion (I/O) 130 transmits control data to and receives the control data from (a control portion of) the image forming apparatus main body 500, and the CPU 100 controls each portion based on the control data transmitted from (the control portion of) the image forming apparatus main body 500 through the serial interface portion (I/O) 130.
Because the image forming apparatus main body 500 grasps a size of the sheet S discharged from the sheet discharging portion 208, the control portion of the sheet treating apparatus 400 (CPU 100) including a microcomputer system conducts serial communication with the control portion of the image forming apparatus main body 500, which allows the size of the sheet S inserted on the treating tray 410 to be grasped.
Accordingly, the control portion of the sheet treating apparatus 400 (CPU 100) grasps the size of the sheet S in each time when the sheet S is discharged (conveyed) from the image forming apparatus main body, and the CPU 100 can control the amount of movement in the width direction of the offset rollers 407 by controlling the offset motor 432. Therefore, the offset rollers 407 can be moved by the amount according to the size of the sheet S inserted on the treating tray 410, and the side portion of the sheet S is abutted securely on the positioning wall 416.
In the embodiment, the sheet stack SA stacked on the stack tray 421 constitutes a part of the treating tray 410. Therefore, when the sheet stack SA is discharged from the treating tray 410, the stack tray 421 is lowered by a stack tray lifting/lowering motor (see
Then, sheet treating operation of the embodiment as configured above will be described referring to a flowchart shown in
When the image forming apparatus main body 500 starts the image forming operation, the CPU 100 of the sheet treating apparatus 400 (see
Then, the conveying motor 431 is turned on (S120) so that the conveying rollers 405 installed at a midpoint of a sheet discharging path can convey the sheet S in the direction similar to the sheet discharging direction of the image forming apparatus main body 500. When the front end of the initial sheet S passes through the entrance sensor 403, the entrance sensor 403 is turned on (Y in S130). Then, the sheet S reaches the conveying rollers 405, which allows the power to be transmitted from the conveying rollers 405. When the sheet S is separated from the sheet discharging portion 208 (see
While the conveying rollers 405 convey the sheet S to the treating tray 410, the pickup solenoid 433 is turned off (S150) before the sheet S passes completely through the conveying rollers 405. Then, the offset rollers 407 are caused to land on the sheet S by the deadweight. As shown in
The clamping solenoid 434 is turned on at the time when the rotation of the offset rollers 407 is stopped (S180), and the sheet clamping member 412 installed at the home position near the sheet rear-end stopper 411 is opened as shown in
In causing the rear end of the sheet S to abut on the sheet rear-end stopper 411, in consideration of skew of the sheet S generated when the sheet S is conveyed from the image forming apparatus main body 500, the amount of rotation of the offset rollers 407 is set so that the sheet S can be conveyed slightly longer than the distance between a point where the conveyance of the sheet S is stopped to perform switchback and the sheet rear-end stopper 411.
The size of the discharged sheet S is checked based on size information from the image forming apparatus main body 500 (S200), and the amount of offset movement according to the size of the discharged sheet S is computed. That is, the amount of offset movement which is of the amount of movement in the width direction of the sheet S is computed (S210). The amount of movement in the width direction of the sheet S is necessary for pressing the sheet S discharged on the treating tray 410 against the positioning wall 416.
The offset motor 432 is driven to start the offset movement of the offset rollers 407 (S220). In moving the offset rollers 407, the offset rollers 407 and the sheet S which is in contact with the offset rollers 407 are moved in the direction of the positioning wall 416 by the frictional force of the offset rollers 407. At this point, as shown in
As shown in
When the alignment of the first sheet S is completed, the pickup solenoid 433 is turned on (S240) to lift the offset rollers 407 as shown in
Then, as shown in 7B, the offset rollers 407 are returned and moved to the home position by the offset motor 432 through the rack and pinion in the state being lifted (S260).
It is checked whether or not the sheet S accommodated on the treating tray 410 is the final sheet corresponding to the final page of the original to be copied (S270). When determined based on the information transmitted from the image forming apparatus main body 500 that the sheet S is not the final sheet S (N in S270), the flow returns to S100, and a sheet discharging signal sent from the image forming apparatus main body 500 is received. The flow is repeated until the final sheet S is accommodated in the treating tray 410.
In the configuration of the embodiment, the control portion (CPU 100) of the sheet treating apparatus 400 computes the amount of offset movement suitable for the sheet S while grasping the size of the sheet S at each time when the sheet S is discharged from the image forming apparatus main body 500. Accordingly, the sheet S with which the offset rollers 407 are in contact is subjected to the alignment treatment based on the computed amount of movement, and the sheet S is aligned with the positioning wall 416.
When determined that the sheet S is the final sheet S (Y in S270), since the sheet stack corresponding to the original to be copied is formed on the treating tray 410, it is checked whether the stapling treatment is selected or not (S280). When the stapling treatment is selected (Y in S280), the staple unit 420 is driven to perform the stapling treatment at a staple position shown in
As shown in
When the stapling treatment is not selected (N in S280), or after the stapling treatment is completed, the sheet stack discharging motor 430 causes the sheet stack discharging member 413 to proceed toward the direction of the stack tray 421 in the state that the sheet stack SA is held by the sheet clamping member 412, and the sheet stack SA is discharged (S300).
The movement (lowering) process of the stack tray 421 is performed in synchronization with the sheet stack discharging operation (S310), and the sheet stack discharging member 413 is returned to the home position (S320). In order to stop the rotation of the conveying rollers 405 and offset rollers 407, the conveying motor 431 is stopped (S330) and the pickup solenoid 433 is turned off (S340), which lowers the offset rollers 407 to end the series of the treatments.
As described above, in each time when the sheet S is conveyed to the stack tray 421, the offset rollers 407 causes the sheet S to abut on the positioning wall 416 to align the end portions in the width directions of the sheets S whose lengths in the width directions differ from one another. Therefore, even if the sheet stack SA includes the sheets S whose sizes differ from one another, the binding treatment is securely performed and the appearance of the sheet stack SA becomes better when the binding treatment is performed to the sheet stack SA. In moving the sheet S in the width direction to abut on the positioning wall 416, since the sheet S previously aligned is held by the sheet clamping member 412, disorder of the alignment is never generated.
In the embodiment, the fixed type stapler unit 420 for binding the sheet stack SA is used, and the stapler unit 420 is arranged near the positioning wall 416. The invention is not limited to the embodiment. It is also possible to use the movable type stapler unit 420 which can be moved in the sheet conveying direction or in the width direction.
When the movable type stapler unit 420 which can be moved in the sheet conveying direction is used, as shown in
When the movable type stapler unit 420 which can be moved in the width direction is used, the stapling treatment can be performed at another point in the width direction of the sheet stack SA or at plural points in the width direction. After the offset rollers 407 causes the sheet S having the predetermined size to abut on the positioning wall 416, the sheet S is separated from the positioning wall 416 to the wide direction in accordance with sheet size, and the movable type stapler unit 420 which can be moved in the width direction is moved to the predetermined position in the width direction. Therefore, as shown in
In the embodiment, the offset rollers 407 is used as the sheet conveying means, the offset motor 432 is used as the driving means, and the sheet conveying means and the driving means constitute the moving means for moving the sheet S in the width direction. The invention is not limited to the embodiment. The same effects are obtained, when the moving means is constituted by the sheet conveying means for moving the member itself in the conveying direction to convey the sheet and the driving means for moving the sheet conveying means in the width direction.
In the embodiment, the CPU controls while reading the program written on the RAM (or the ROM), which is shown in the flowchart of
In the embodiment, the amount of offset movement is computed based on the sheet size information which is of the length information in the width direction of the sheet S discharged from the image forming apparatus main body 500. The invention is not limited to the embodiment. For example, the same effects are obtained, when detection means for detecting the length in the width direction of the sheet is provided in the sheet treating apparatus 400 to control the amount of offset movement of the offset roller 407 according to a detection signal from the detection means.
Further, foe example, the detection means for detecting any one of the end portion in the width direction of the sheet, the central portion of the sheet, and an arbitrary position of the sheet is provided, and the offset rollers 407 are moved in response to the detection signal from the detection means by the distance between the positioning wall 416 and any one of the end portion in the width direction of the sheet, the central portion of the sheet, and an arbitrary position of the sheet. Therefore, the same effects are obtained.
In the above descriptions, the CPU of the control portion provided in the sheet treating apparatus in the image forming apparatus controls the operations of the offset rollers and the like. It is also possible that the CPU of the control portion is provided in the image forming apparatus main body and the CPU controls the sheet treating operations of the offset rollers and the like.
The present invention has been explained by preferred embodiments thereof, but the present invention is by no means limited by such embodiments and is subject to any and all modifications within the scope and spirit of the appended claims.
This application claims priority from Japanese Patent Application No. 2004-122290 filed Apr. 16, 2004, which is hereby incorporated by reference herein.
Number | Date | Country | Kind |
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2004-122290 | Apr 2004 | JP | national |