This invention relates generally to a piston for a pump and, more particularly, to an arrangement for a disposable variable length piston for piston pumps for dispensing flowable materials.
Many dispensers of liquid such as hands soaps, creams, honey, ketchup and mustard and other viscous fluids which dispense fluid from a nozzle leave a drop of liquid at the end of the outlet. This can be a problem that the liquid may harden, as creating an obstruction which reduces the area for fluid flow in future dispensing. The obstruction can result in future dispensing through a small area orifice resulting in spraying in various directions such as onto a wall or user to stain the wall or user or more disadvantageously into the eyes of a user.
Many dispensers of material such as creams and for example liquid honey have the problem of stringing in which an elongate string of fluid hangs from fluid in the outlet and dangles from the outlet after dispensing an allotment of fluid. With passage of time the string may form into a droplet and drop from the outlet giving the appearance that the dispenser is leaking.
Pump assemblies for fluid dispensers are well known. Such pump dispenser includes those invented by the inventor of this present application including those disclosed in U.S. Pat. No. 5,165,577, issued Nov. 24, 1992; U.S. Pat. No. 5,282,552, issued Feb. 1, 1994; U.S. Pat. No. 5,676,277, issued Oct. 14, 1997, U.S. Pat. No. 5,975,360, issued Nov. 2, 1999, and U.S. Pat. No. 7,267,251, issued Sep. 11, 2007, the disclosures of which are incorporated herein by reference. Of these U.S. Pat. No. 7,267,251 teaches a piston pump in which there is, in a charging stroke of a piston moving in a stepped chamber, drawback of fluid from an outlet through which the fluid is dispensed from the chamber in a dispensing stroke due to the provision of stepped chamber as having two portions of different diameter. Such an arrangement while advantageous has the disadvantage of requiring a stepped chamber.
Many previously known piston pumps suffer the disadvantage that the pistons for the pump are difficult to manufacture.
To at least partially overcome these disadvantages of previously known devices the present invention provides a piston pump having a piston and a piston chamber forming member in which the piston forms a compartment of variable axial length inside a piston chamber between a piston head portion of the piston and a piston base portion of the piston spaced axially from the piston head portion by reason of a resilient tubular intermediate portion of the piston being disposed between the piston head portion and piston base portion, biasing them axially apart and preferably with openings radially through the tubular piston intermediate portion for fluid flow.
The present invention is particularly applicable to fluid dispensers which fluid is to be dispensed out of an outlet with the outlet forming an open end of a tubular member. In many applications, the tubular member has its outlet opening downwardly and fluid passing through the tubular member is drawn downwardly by the forces of gravity.
An object of the present invention is to provide a fluid dispenser in which after dispensing fluid out an outlet draws fluid back through the outlet to reduce dripping and/or stringing.
Another object of the present invention is to provide a simplified piston pump for dispensing fluid and after dispensing draws back fluid from the outlet of a nozzle from which the fluid has been dispensed.
Another aspect is to provide a valving member which varies the extent to which fluid flow is permitted therethrough with axial deflection of a tubular wall.
Accordingly, in one aspect, the present invention provides a piston-forming element for reciprocal sliding within a chamber in a piston pump,
the piston-forming element disposed about a central axis and having an inner head portion, an outer base portion and a tubular portion intermediate the head portion and the base portion,
the tubular member coupled at an outer end to the base portion and at an inner end to the head portion,
a head disc extending radially outwardly from the head portion substantially preventing fluid flow in the chamber past the head disc in an inward direction and permitting fluid flow in the chamber past the head disc in an outward direction,
a base disc extending radially outwardly from the stem of the base portion axially outwardly from the head disc engaging the chamber wall circumferentially thereabout substantially preventing fluid flow in the chamber past the base disc in an inward direction,
the base portion having a central axially extending hollow stem having a central passageway open at an outer end forming an outlet,
the passageway extending from the outlet inwardly to an inner end open to the chamber between the head disc and the base disc,
the tubular member having a wall extending between inner end and the outer end,
the wall having the shape of a solid of revolution rotated about the central axis,
the wall having a radially outwardly directed outer wall surface and a radially inwardly directed inner wall surface,
at least one opening radially through the wall member from the outer wall surface to the inner wall surface,
the tubular member reducing in length axially between the base portion and the head portion when axially directed compression forces are applied to the tubular member by the base portion,
the tubular member being resilient having an inherent bias to assume an initial unbiased configuration of an unbiased length measured axially along the central axis, the tubular member resiliently deflectable to biased configurations each having a length measured axially along the central axis less than the unbiased length, the inherent bias of the resilient member biasing the tubular member to return towards the unbiased configuration from any one of the biased configurations,
with a reduction in the length of the tubular member as measured axially along the central axis the outer wall surface increases in convexity as seen in cross-sectional side view in any flat plane including the central axis extending radially from the axis.
In a further aspect, the present invention provides a pump for dispensing fluids from a reservoir, comprising:
a piston chamber-forming member having an elongate chamber, said chamber having a chamber wall, an outer open end and an inner end in communication with the reservoir;
a one-way valve between the reservoir and the chamber permitting fluid flow through the inner end of the chamber, only from the reservoir to the chamber;
a piston-forming element slidably received in the chamber extending outwardly from the open end thereof;
the piston-forming element having an inner head portion, an outer base portion and a variable length portion intermediate the head portion and the base portion joining the head portion and the base portion,
a head disc extending radially outwardly from the head portion engaging the chamber wall circumferentially thereabout to substantially prevent fluid flow in the chamber past the head disc in an inward direction, the head disc elastically deforming away from the chamber wall to permit fluid flow in the chamber past the head disc in an outward direction,
a base disc extending radially outwardly from the stem of the base portion axially outwardly from the head disc engaging the chamber wall circumferentially thereabout to substantially prevent fluid flow in the chamber past the base disc in an inward direction,
the base portion having a central axially extending hollow stem having a central passageway open at an outer end forming an outlet,
the passageway extending from the outlet inwardly to an inner end open to the chamber between the head disc and the base disc,
the piston-forming element received in the piston chamber-forming member reciprocally coaxially slidable inwardly and outwardly by movement of the base portion in the chamber between a retracted position and an extended position in a cycle of operation to draw fluid from the reservoir and dispense it from the outlet,
the piston-forming element and the chamber coaxially disposed about a central axis,
the variable length portion comprising a tubular member coupled at an outer end to the base portion and at an inner end to the head portion,
the tubular member transmitting axially directed tension force applied thereto by the base portion from the base portion to the head portion,
the tubular member reducing in length axially between the base portion and the head portion when axially directed compression forces are applied to the tubular member by the base portion,
the tubular member having a wall extending between inner end and the outer end,
the wall having the shape of a solid of revolution rotated about the central axis,
the wall having a radially outwardly directed outer wall surface and a radially inwardly directed inner wall surface,
at least one opening radially through the wall member from the outer wall surface to the inner wall surface,
the tubular member being resilient having an inherent bias to assume an initial unbiased configuration of an unbiased length measured along the central axis, the tubular member resiliently deflectable to biased configurations each having a length measured along the central axis less than the unbiased length, the inherent bias of the resilient member biasing the tubular member to return towards the unbiased configuration from any one of the biased configurations,
a reduction in the length of the tubular member as measured along the central axis corresponds to the outer wall surface increasing in convexity as seen in cross-sectional side view in flat planes including the central axis extending radially from the axis.
Further aspects and advantages of the present invention will become apparent from the following description taken together with the accompanying drawings in which:
Reference is made first to the pump shown in
The body 12 provides a cylindrical chamber 18 in which the piston 16 is axially reciprocally slidable in a cycle of operation so as to draw fluid from within the container 26 and dispense it out of an outlet 54. The chamber 18 has a cylindrical chamber wall 20 disposed coaxially about a central chamber axis 22.
The piston 16 has a head portion 47, a variable length intermediate portion 45 and a base portion 49.
The head portion 47 includes a centrally extending head stem 30 upon which a head disc 48 is mounted. The head disc 48 extends radially outwardly from the head stem 30 as a circular resilient flexible disc located at the inwardmost end of the head portion 47 and extending radially therefrom. The head disc 48 is sized to circumferentially abut the inner chamber wall 20 substantially preventing fluid flow therepast inwardly in the chamber 18. The head disc 48 is formed as a thin resilient disc having an elastically deformable edge portion to engage the chamber wall 20. The edge portion extends radially outwardly and in a direction axially outwardly of the chamber 18. The edge portion is adapted to deflect radially inwardly away from the chamber wall 20 to permit fluid flow outwardly in the chamber 18 therepast.
As best seen in
The variable length intermediate portion 45 comprises an elongate tubular member 200 disposed to bridge between the head portion 47 and the base portion 49 joining them together axially spaced apart. The tubular member 200 has an inner end 202 and an outer end 204. The inner end 202 of the tubular member 200 is fixedly coupled to the head portion 47 by being formed integrally therewith. The outer end 204 of the tubular member 200 engages the base portion 49. The tubular member 200 is coupled to the head portion 47 and the base portion 49 in a manner so as to not interfere with the engagement of the head disc 48 and a base disc 50 with the side wall 20 of the chamber.
The tubular member 200 has a wall 206 extending between the inner end 202 and the outer end 204. The wall 206 has a radially inwardly directed inner wall surface 208 and a radially outwardly directed outer wall surface 210. The wall 206 has the shape of a solid of revolution rotated about the central axis 22. The wall extends circumferentially entirely about the central axis 22, that is, 360 degrees about the central axis 22. Each of the inner end 202 and the outer end 204 is an annular ring that extends annularly 360 degrees about the central axis 22.
A plurality of openings 212 extend radially through the wall 206 between the inner wall surface 208 and the outer wall surface 210. The openings 212 each have an axial extent. The openings 212 are spaced circumferentially about the tubular member 200 with each opening 212 spaced circumferentially from its adjacent openings 212 by an axially extending web 213. Preferably, as shown, the openings 212 are identical and evenly spaced circumferentially by identical webs 213. Each opening 212 is shown to be defined between an inner end surface 501, an outer end surface 503 and two side surfaces 505 and 507. Each opening 212 is axially elongate and has an axial extent between the inner end surface 501 and the outer end surface 503. Each opening has a circumferential extent between the side surfaces 505 and 507.
In operation of the pump, fluid which moves through the piston 16 radially outwardly of the head disc 48 passes through the openings 212 to reach the outlet 54.
The base portion 49 has a stem 46 that carries not only the base disc 50 but also locating webs 66 and an engagement flange 62. The base disc 50 is a circular resilient flexible disc located on the stem 46 spaced axially outwardly from the head disc 48. The base disc 50 extends radially outwardly from the stem 46 to circumferentially engage the chamber wall 20 substantially preventing fluid flow therebetween outwardly in the chamber 18. As with the head disc 48, the base disc 50 is preferably formed as thin resilient disc, in effect, having an elastically deformable edge portion to engage the chamber wall 20. The stem 46 has a central passageway 52 extending along the axis 22 from an inner inlet end 58 located on the stem 46 between the head disc 48 and the base disc 50 to the outlet 54 at the outer end of the head portion 49. The passageway 52 permits fluid communication through the base portion 49 past the base disc 50, between the inlet end 58 and the outlet 54. Locating discs 66 and locating webs 67 best seen in
Each of the base portion 49 and the head portion 47 is circular in any in cross-section normal the axis 22 therethrough. Each of the base portion 49 and the head portion 47 is adapted to be slidably received in chamber 18 coaxially within the chamber 18.
As seen in
The engagement flange 62 is provided on the stem 46 for engagement to move the base portion 49 inwardly and outwardly. The engagement flange 62 may also serve the function of a stopping disc to limit axial inward movement of the piston 16 by engagement with the outer end 23 of the body 12. The stem 46 is shown to extend outwardly from the engagement flange 62 to the discharge outlet 54 as a relatively narrow hollow tube 138 with the passageway 52 coaxially therethrough.
The one-way valve 14 comprises a unitary piece of resilient material having a resilient, flexible, annular rim 132 for engagement with the side wall of the chamber 18. The one-way valve is integrally formed with a shouldering button 134 which is secured in a snap-fit inside an opening 136 in a central upper end of the chamber 18.
As seen in
The body 12 carries an outer cylindrical portion 40 carrying threads 130 to cooperate with threads formed on the threaded neck 34 of the container 26.
In use, the pump is preferably orientated such that such that the outlet 54 is directed downwardly, however this is not necessary.
The tubular member 200 has an inherent resiliency by reason of being formed from a suitable resilient material, preferably plastic material. The inherent resiliency of the tubular member 200 biases the tubular member 200 to adopt an unbiased configuration of a maximum axial length measured along the central axis. When the tubular member 200 is subjected to axially directed compression forces the tubular member 200 compresses axially such that its axial length as measured along the central axis 22 reduces and when such compressive forces are released, the tubular member 200 increases in length expanding towards the unbiased condition.
The tubular member 200 is disposed about the central axis 22 bridging between the head portion 47 and the base portion 49 and acts in the manner of a spring to urge the head portion 47 and base portion 49 axially apart.
The inner end 202 of the tubular member 200 is fixed to the head stem 43 radially inwardly from the head disc 48 by being formed integrally therewith. The base portion 49 is arranged such that the outer end 204 of the tubular member 200 engages the stem 46 of the base portion 49 radially inwardly from the base disc 50.
As shown in
The variable length intermediate portion 45 has an axial length defined as a length measured along the central axis 22 as between the head disc 48 and the base disc 50. This axial length is measured along the axis 22 between a center 218 on the head portion 47 and a center 220 of the base portion 49. The axial length is indicated as L on
The piston 16 shown in each of
The pump 10 is shown in
In operation of the pump, the relative tension forces and compression forces which may be applied through the variable length intermediate portion 45 between the base portion 49 and the head portion 47 will cause the variable length intermediate portion 45 to adopt configurations between an expanded condition and a compressed condition. The relative resistance of the head portion 47 to sliding within the chamber 18 is affected by many factors including the friction to movement of the disc portion 47 within the chamber 18, inwardly and outwardly, the nature of the fluid in the reservoir having regard to, for example, its viscosity, the temperature, the speed with which the base portion 49 is moved and various other features which will be apparent to a person skilled in the art. A person skilled in the art by simple experimentation can determine suitable configurations for the intermediate member 45 so as to provide for the axial length of the variable length portion to vary between a suitable minimum length and a suitable maximum length in cyclical movement of the piston 16 in a cycle of operation.
The outer wall surface 208 of the wall 206 of the tubular member 200 as seen in side view in
As the tubular member 200 is axially compressed to the reduced length compressed condition of
The openings 212 are provided through the wall 206 such that the openings change in relative shape with axial deflection of the tubular member 200. Each opening 212 provides a passage through which fluid may flow through the wall 206. In any condition of the wall 206, each passage has a minimum cross-sectional area for fluid flow therebetween. The cross-sectional area of the passage through openings 212 for fluid flow therethrough preferably increases as the tubular member 200 is deflected axially from the expanded condition to the compressed condition by reason of the circumferential extent of each opening between the side surfaces 505 and 507 increasing as the wall 206 bows out and the outer wall surface 210 increases in convexity. While not necessary, having the cross-sectional area of the passage through each opening increase as the tubular member 200 is compressed is advantageous since during operation of the pump, a larger volumetric fluid flow through the tubular member 200 is required when the tubular member 200 is compressed.
Reference is made to
The pump operates in a cycle of operation in which the piston 16 is reciprocally moved relative the body 12 inwardly in a retraction stroke and outwardly in a withdrawal stroke.
During movement of the head portion 49 inwardly into the chamber, since fluid is prevented from flowing outwardly past the disc 50, pressure is created in the inner compartment 111 formed in the chamber 18 between the head disc 48 and the one-way valve 14. This pressure urges rim 132 of the one way valve 14 radially inwardly to a closed position abutting the chamber wall 20. As a result of this pressure, head disc 48 deflects at its periphery so as to come out of sealing engagement with the chamber wall 20 and permits fluid to flow outwardly past head disc 48 into the annular outer compartment 112 between the head disc 48 and the sealing disc 50 through the tubular member 200 via the openings 212 and hence out of chamber 18 via the passageway 52.
During a withdrawal stroke in which the piston 16 is moved outwardly from the chamber 18, the withdrawal of the piston causes the one-way valve 14 to open with fluid to flow past annular rim 132 which is deflected radially inwardly into the inner compartment 111 in the chamber 18. In the withdrawal stroke, head disc 48 remains substantially undeflected and assists in creating a vacuum in the inner compartment 111 to deflect rim 132 and draw fluid past rim 132.
The head disc 48, on one hand, substantially prevents flow inwardly therepast in the withdrawal stroke and, on the other hand, deforms to permit flow outwardly therepast in the retraction stroke. The head disc 48 shown facilitates this by being formed as a thin resilient disc, in effect, having an elastically deformable edge portion near chamber wall 20.
When not deformed, head disc 48 abuts the chamber wall 20 to form a substantially fluid impermeable seal. When deformed, as by its edge portion being bent away from wall 20, fluid may flow outwardly past the head disc. Head disc 48 is deformed when the pressure differential across it, that is, when the pressure on the upstream side is greater in the inner compartment 111 than the pressure on the downstream side in the outer compartment 112 by an amount greater than the maximum pressure differential which the edge portion of the head disc can withstand without deflecting. When this pressure differential is sufficiently large, the edge portion of the head disc deforms and fluid flows outwardly therepast. When the pressure differential reduces to less than a given pressure differential, the head disc returns to its original inherent shape substantially forming a seal with the wall 20.
From the position shown in
From the position of
From the position of
In a cycle of operation in moving from the position of
In movement from the position of
To facilitate drawback of fluid, the relative nature of the head disc 48 and the base disc 50 and the engagement of each with the chamber wall 20 are preferably selected such that vacuum created within the outer compartment 112 will drawback fluid from the passageway 52 rather than deflect the head disc 48 to draw liquid from the inner compartment 111 past the head disc 48 into the outer compartment 112, or, deflect the base disc 50 to draw atmospheric air between the base disc 50 and the chamber wall 20.
In movement from the position of
The drawback pump in accordance with the present invention may be used in manually operated dispensers such as those in which, for example, the piston 16 is moved manually as by a user engaging an actuator such as a lever which urges the piston 16 either outwardly or inwardly. The drawback pump can also be used in automated systems in which a user will activate an automated mechanism to move the piston in a cycle of operation.
A preferred arrangement for operation of the drawback pump in accordance with the present invention is for the pump to assume a position between the condition shown in
The preferred embodiment illustrates the piston head portion 47 and intermediate portion 45 as being formed from a unitary piece of plastic preferably by injection molding. It is to be appreciated that a similar structure could be formed with each of the head portion 47, base portion 49 and intermediate portion 45 being separately formed. Also the variable length portion could be formed together with either or both of the head portion and the disc portion as a unitary piece of plastic.
In the context of the embodiment of
An assembled piston 16 will have an inherent unbiased condition as seen in
In the preferred embodiment of
In
The tubular member 200 is axially compressible from the inherent unbiased condition to assume conditions in which its axial length is reduced compared to the inherent unbiased condition. When deformed to a reduced length condition and released, the tubular member returns to its inherent unbiased condition. Depending on the configuration of the tubular member 200 in the inherent unbiased condition, the tubular member can also be axially expandable from the inherent unbiased condition to a stretched position in which its axial length is increased compared to the inherent unbiased condition. For example, if the wall of the tubular member is in the inherent unbiased condition, not straight but bowed, then on applying axial tension forces, the wall may be deformed against its bias to become straight increasing the axial length. As another example, if the wall of the tubular member is straight in the inherent unbiased condition, for example, frustoconical, then the tubular member cannot be stretched and has its maximum axial length as the inherent unbiased condition. When the piston 16 in its unbiased inherent condition, having the tubular member 200 compressed has the advantage that the inherent bias of the tubular member 200 will assist in ensuring that the outer end 204 of the tubular member 200 is maintained and urged into engagement with the groove 301.
The tubular member 200 is selected so as to provide the head portion 47 and its head disc 48 maintained coaxially arranged within the chamber.
The preferred embodiment of
Reference is made to
As can be seen in
The second embodiment illustrated in
Reference is made to
As seen in
The hooking member 34 has angled communing surfaces on each radially inward and radially outward side outwardly of the catching surfaces to urge the fingers 164 and 166 radially apart in insertion. While two fingers 164 and 166 are shown only one is necessary.
Operation of the embodiment illustrated in
Reference is made to
In the embodiment of
Reference is made to
With an hourglass shape as shown in
The preferred embodiment in
Reference is made to
While the invention has been described with reference to preferred embodiments, many modifications and variations will now occur to persons skilled in the art. For a definition of the invention, reference is made to the following claims.
Number | Date | Country | Kind |
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2780503 | Jun 2012 | CA | national |
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Number | Date | Country | |
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20130333551 A1 | Dec 2013 | US |