The present invention relates to a vacuum pump.
In a vacuum pump housing a rotary body in a case, broken pieces of the rotary body contact other portions upon rotary body damage, and there is a probability that great impact is caused. In a turbo-molecular pump, a rotary body in a case rotates at a high speed of tens of thousands of rpm, and therefore, when broken pieces of the rotary body come into contact with the case, a great torque is provided to the case.
For reducing the torque generated upon rotary body damage, a turbo-molecular pump including a structure for absorbing rotary body energy by deformation of a suction port flange has been proposed (see Patent Literature 1 (Japanese Patent No. 4978489) and Patent Literature 2 (Japanese Patent No. 5343884)).
In the turbo-molecular pump of Patent Literatures 1 and 2, a recessed portion is formed at the suction port flange of the turbo-molecular pump to easily deform a bolt fastening the suction port flange. However, the suction port flange is fastened by screwing of a bolt into a screw hole provided at a flange of a vacuum chamber. A portion of the bolt screwed into the screw hole of the vacuum chamber is less deformable, and absorbs less energy.
A vacuum pump housing a rotor, comprises: a first case including a first flange; and a second case including a second flange, connected to the first case through the first flange and the second flange, and arranged on an exhaust port side with respect to the first case. The first flange and the second flange are fastened to each other with a bolt, and the first flange includes a first recessed portion formed corresponding to an attachment position of the bolt ata surface, and the second flange includes a second recessed portion formed corresponding to the attachment position of the bolt at a surface.
A bolt hole through which the bolt penetrates is provided at a bottom surface of one of the first recessed portion or the second recessed portion, and a thread portion into which a thread portion of the bolt is screwed is provided at a bottom surface of the other one of the first recessed portion or the second recessed portion.
A center axis of the first recessed portion is shifted from a center axis of the thread portion or the bolt hole provided at the bottom surface of the first recessed portion in a rotation direction of the rotor.
A center axis of the second recessed portion is shifted from a center axis of the bolt hole or the thread portion provided at the bottom surface of the second recessed portion in an opposite direction of a rotation direction of the rotor.
At least one of the first recessed portion or the second recessed portion is a circular recessed portion.
At the bottom surface of one, into which the bolt hole penetrates, of the first recessed portion or the second recessed portion, an elongated hole-shaped slit hole communicating with the bolt hole and extending from the bolt hole in a rotation direction of the rotor or an opposite direction of the rotation direction opens.
At the first recessed portion, a region in the rotor rotation direction with respect to the thread portion or the bolt hole provided at the bottom surface of the first recessed portion is a first region, a region inside the thread portion or the bolt hole in the radial direction is a second region, a region outside the thread portion or the bolt hole in the radial direction is a third region, and a region in an opposite direction of the rotor rotation direction with respect to the thread portion or the bolt hole is a fourth region, and of these regions, the first region is largest, and the fourth region is smallest.
At the second recessed portion, a region in the rotor rotation direction with respect to the bolt hole or the thread portion provided at the bottom surface of the second recessed portion is a first region, a region inside the bolt hole or the thread portion in the radial direction is a second region, a region outside the bolt hole or the thread portion in the radial direction is a third region, and a region in the opposite direction of the rotor rotation direction with respect to the bolt hole or the thread portion is a fourth region, and of these regions, the fourth region is largest, and the first region is smallest.
According to the present invention, the amount of deformation of a bolt fastening two flanges of a vacuum pump upon rotary body damage can be increased, and energy can be absorbed.
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
(Description of Turbo-Molecular Pump)
The pump main body 1 includes an outer case 10, a base case 20, a rotor 30 configured to rotate about a rotation axis Ax, and a bolt attachment portion 300 as a fastening portion with a bolt. Hereinafter, terms including an “axial direction,” a “radial direction,” and a “circumferential direction” each indicate an axial direction, a radial direction, and a circumferential direction of a rotating coordinate system about the rotation axis Ax.
The outer case 10 includes a first flange 11, stationary blades 12, and a suction port 80. The base case 20 includes a second flange 21, a screw stator 23, a motor stator 24, an axial magnetic bearing 41, emergency bearings 42, 44, a radial magnetic bearing 43, an axial displacement sensor 51, radial displacement sensors 52, 53, and an exhaust port 90. The rotor 30 includes a rotor shaft 31, rotor blades 32, a cylindrical portion 33, and a motor rotor 34. The motor stator 24 and the motor rotor 34 form a motor 4.
As illustrated in
The turbo-molecular pump illustrated in
The rotor 30 rotatably and magnetically levitated by the axial magnetic bearing 41 and the radial magnetic bearing 43 is rotatably driven at high speed by the motor 4. The motor 4 is, for example, a DC brushless motor. The motor rotor 34 including a built-in permanent magnet is attached to the rotor shaft 31, and the motor stator 24 for forming a rotating magnetic field is provided at the base case 20.
Gas molecules flow in through the suction port 80 by high-speed rotation of the rotor 30, and are discharged from the exhaust port 90 through each of gas paths of the turbine blade portion and the molecular drag pump portion. Thus, a suction port 80 side can be brought into a high vacuum state of equal to or lower than 0.1 Pa, for example.
Upon high-speed rotation of the rotor 30, when the rotor 30 is damaged for some reason, e.g., broken pieces of the rotor 30 are scattered circumferentially, and due to the scattered object, a rotation torque in the same direction as a rotation direction of the rotor 30 acts on the outer case 10 or the base case 20. Specifically, in, e.g., a case where the cylindrical portion 33 and the screw stator 23 contact each other, stronger impact might be on the base case 20 arranged on an exhaust port side of the base case 20 than on the outer case 10. In this case, for reducing damage of a vacuum chamber 7 (see
(First Flange 11)
Note that the number of first recessed portions 310 and thread portions 311 formed at the first end surface 110 is not specifically limited, and may be set as necessary, such as a dozen. Moreover, the thread portion 311 may penetrate the first recessed portion 310.
A hatched region, i.e., a flange surface region on an inner peripheral side with respect to the first recessed portions 310, is a seal region Bl. An O-ring groove for arranging an O-ring is formed in the seal region Bl. The rotor 30 and the like are housed in an inner space 9 of the first flange 11, but are not shown in the figure. The rotation direction (hereinafter referred to as a “rotor rotation direction”) of the rotor 30 is indicated by an arrow Ar. In each figure below, the arrow Ar indicates the rotation direction of the rotor 30. The rotation direction of the embodiment is a clockwise rotation direction about the rotation axis Ax.
At the first recessed portion 310, a region in the rotor rotation direction with respect to the thread portion 311 is a first region R11, a region inside the thread portion 311 in the radial direction is a second region R12, a region outside the thread portion 311 in the radial direction is a third region R13, and a region in an opposite direction of the rotor rotation direction with respect to the thread portion 311 is a fourth region R14.
Of these regions, the first region R11 is largest, and the fourth region R14 is smallest. Upon damage of the rotor 30, the amount of displacement of the bolt in the rotor rotation direction with respect to the thread portion 311 is greatest (see
(Second Flange 21)
Note that the number of second recessed portions 320 and bolt holes 321 formed at the second end surface 210 is not specifically limited, and may be set as necessary, such as a dozen.
A hatched region, i.e., a flange surface region on the inner peripheral side with respect to the second recessed portions 320, is a seal region B2. The seal region B2 defines a flat seal surface pressing the O-ring.
Note that an O-ring groove may be provided in the seal region B2. In this case, the seal region B1 (
At the second recessed portion 320, a region in the rotor rotation direction with respect to the bolt hole 321 is a first region R21, a region inside the bolt hole 321 in the radial direction is a second region R22, a region outside the bolt hole 321 in the radial direction is a third region R23, and a region in the opposite direction of the rotor rotation direction with respect to the bolt hole 321 is a fourth region R24.
Of these regions, the fourth region R24 is largest, and the first region R21 is smallest. Upon damage of the rotor 30, the amount of displacement of the bolt in the opposite direction of the rotor rotation direction with respect to the bolt hole 321 is greatest (see
At the first flange 11, the center axis Ax1 of the first recessed portion 310 is eccentric with respect to the center axis Axs of the thread portion 311 in the rotor rotation direction by E1. At the second flange 21, the center axis Ax2 of the second recessed portion 320 is eccentric with respect to the center axis Axb of the bolt hole 321 in the opposite direction of the rotor rotation direction by E2. The thread portion 311 and the bolt hole 321 are arranged substantially coaxially so that the bolt can be screwed into the thread portion 311 through the bolt hole 321.
Although the depth dimension of the second recessed portion 320 is not specifically limited, the depth dimension of the second recessed portion 320 can be, for example, set such that the thickness T2b of the periphery of the bolt hole 321 is greater than 1/2 to 1/3 of the thickness T2a of the second flange 21. The depth dimensions of the first recessed portion 310 and the thread portion 311 are not specifically limited. As long as the bolt can fasten the first flange 11 and the second flange 21, the first recessed portion 310 is preferably set as deep as possible, considering an increase in a bolt deformation amount.
At the process of processing a flange end surface, the process of processing (counter boring) the first recessed portion 310 and the process of processing the thread portion 311 are performed in this order for the first flange 11. The process of processing the bolt hole 321 and the process of processing the second recessed portion 320 are performed in this order for the second flange 21.
In the present embodiment, the recessed portions are formed on both sides of the flange to expand a bolt deformation space. Thus, a portion where the bolt Bt is deformed upon damage of the rotor 30 is enlarged as compared to a flange configured such that a recessed portion is formed only on one side, and more energy generated due to damage of the rotor 30 can be absorbed.
The following variations are within the scope of the present invention, and combination with the above-described embodiment is allowed. In the following variations, the same reference numerals are used to represent, e.g., structures similar to those of the above-described embodiment and portions having functions similar to those of the above-described embodiment, and description will be omitted as necessary.
(First Variation)
In the above-described embodiment, the first recessed portion 310 and the second recessed portion 320 are in a circular shape, but the shapes of the first recessed portion 310 and the second recessed portion 320 are not specifically limited as long as regions (the first region R11 and the fourth region R24) on a side on which the bolt Bt is displaced relative to the bolt hole 321 upon rotor damage are larger than regions (the fourth region R14 and the first region R21) on the opposite side with respect to the bolt hole 321. For example, in addition to the circular shape, the first recessed portion 310 and the second recessed portion 320 may be, as viewed from above, a so-called elongated hole extending in the circumferential direction, such as an oval shape.
(Second Variation)
In the above-described embodiment, an elongated hole-shaped slit hole may be provided in addition to the bolt hole at the second recessed portion.
A bolt hole 321a having a smaller diameter than the width of the second recessed portion 320a is provided to penetrate the center of the second recessed portion 320a in a width direction at an end portion on the rotation direction side of the rotor 30. At the center of the second recessed portion 320a in the width direction, a slit hole 322a opens continuously from the bolt hole 321a to an end portion on the opposite side in the rotation direction of the rotor 30. The width of the slit hole 322a is smaller than the diameter of the bolt hole 321a, and is more smaller than the diameter of the bolt Bt.
(Third Variation)
In the above-described second variation, the width of the slit hole 322a is constant in a longitudinal direction, but may be gradually narrowed.
(Fourth Variation)
In the above-described second or third variation, a cover may be provided for the bolt hole. Hereinafter, it will be described that the cover is provided for the bolt hole 321b of the third variation. The same reference numerals are used to represent, e.g., structures similar to those of the above-described third variation and portions having functions similar to those of the above-described third variation, and description will be omitted as necessary.
A cover 400 has a cylindrical cover cylindrical portion 401 and a ring-shaped washer portion 402 formed on one end side of the cover cylindrical portion 401. The outer diameter of the cover cylindrical portion 401 is substantially equal to the diameter of the bolt hole 321b. The cover cylindrical portion 401 is inserted into the bolt hole 321b by press-fitting, and the cover 400 is integrally fixed to the second flange 21b. The washer portion 402 contacts a flange surface, and the bolt Bt is inserted into the cover cylindrical portion 401.
In the present variation, when a torque acts on the second flange 21b due to damage of the rotor 30, the cover 400 relatively moves together with the bolt Bt along the slit hole 322b. Thus, the rotor damage energy is consumed by friction between the cover 400 and the slit hole 322b and deformation of a cover member. In this case, a surface of the bolt Bt is covered with the cover 400, and the bolt itself does not bite into the slit hole 322b. Thus, stress concentration on a screw ridge portion and a screw root portion of a bolt surface can be reduced, and damage of the bolt Bt can be prevented and the stable impact absorption effect can be obtained. Note that the cover 400 is preferably made of a metal different from that of the second flange 21b to avoid seizure upon biting into the slit hole 322b, and for easily deforming a thin portion 323b, is preferably made of a material harder than the second flange 21b.
Note that the shape of the cover 400 is not limited to that described above, and such as formation of a slit for facilitating insertion into the bolt hole 321b, can be designed as necessary.
(Fifth Variation)
In the above-described second to fourth variations, the depth of the second recessed portion 320a, 320b may be changed in a stepwise manner along a longitudinal direction of the slit hole 322a, 322b. Thus, the bolt Bt is easily displaceable along the slit hole 322a, 322b, and the energy can be more efficiently absorbed.
(Sixth Variation)
In the above-described embodiment, a recessed portion for facilitating deformation of the bolt Bt upon damage of the rotor 30 may be provided at the periphery of a bolt hole of a suction port flange. Thus, the energy upon damage of the rotor 30 can be absorbed at two spots of the recessed portion and the bolt attachment portion 300. Thus, upon rotor damage, damage of the vacuum chamber connected to the suction port flange can be further reduced.
The diameter dimension d2 of the third recessed portion 510 is greater than the diameter dimension d1 of the bolt hole 511, and is set to such a size that the bolt hole 511 is arranged inside the third recessed portion 510. Moreover, the center position of the third recessed portion 510 is eccentric with respect to the center position of the bolt hole 511 in the opposite direction of the rotor rotation direction by E. The depth dimension of the third recessed portion 510 is preferably set such that the thickness t2 of the periphery of the bolt hole is greater than ½ to ⅓ of the thickness t1 of the suction port flange 81.
Note that the shape of the third recessed portion 510 is not specifically limited, and may be a shape similar to that of the second recessed portion of the above-described embodiment or the above-described variation, for example.
As illustrated in
(Seventh Variation)
In the above-described embodiment, it may be configured such that the bolt Bt is inserted from a first flange 11 side.
Note that in the case of inserting the bolt Bt from the first flange side, the slit hole as in the second to fifth variations may be formed. In this case, the slit hole is, on the first flange 11 side, preferably formed to extend from the bolt hole 321c in the rotor rotation direction.
(Eighth Variation)
In the above-described embodiment, the pump main body 1 of the turbo-molecular pump includes the outer case 10 and the base case 20. However, it may be configured such that the pump main body includes three or more cases and the bolt attachment portion is arranged at the flange fastening any pair of two cases connected to each other.
(Ninth Variation)
In the above-described embodiment, the pump main body 1 forms the magnetic levitation turbo-molecular pump, but the configuration of the rotor 30 of the turbo-molecular pump and the type of bearing rotatably supporting the rotor 30 are not specifically limited. For example, the present invention is also applicable to a turbo-molecular pump including no molecular drag pump. For example, in a turbo-molecular pump configured such that a rotor 30 is supported by a rolling bearing on a low vacuum side, strong impact might be on an exhaust-port-side case due to galling of the rolling bearing. The present invention is applicable for absorbing energy of such impact.
(Tenth Variation)
In the above-described embodiment, an example where the present invention is applied to the turbo-molecular pump has been described, but as long as a vacuum pump houses a rotor and includes multiple cases, the present invention is applicable to an optional vacuum pump such as a screw groove vacuum pump.
According to the above-described embodiment or variations, the following features and advantageous effects are obtained.
(1) In an embodiment of a first aspect, a vacuum pump is a vacuum pump housing a rotor (30). The vacuum pump includes a first case (10, 10a) having a first flange (11, 11c), and a second case (20) having a second flange (21, 21a, 21b, 21c), connected to the first case (10, 10a) through the first flange (11, 11c) and the second flange (21, 21a, 21b, 21c), and arranged on an exhaust port side with respect to the first case (10, 10a). The first flange (11, 11c) and the second flange (21, 21a, 21b, 21c) are fastened to each other with a bolt (Bt). The first flange (11, 11c) includes a first recessed portion (310, 310c) formed corresponding to an attachment position of the bolt (Bt) at a surface, and the second flange (21, 21a, 21b, 21c) includes a second recessed portion (320, 320a, 320b, 320c) formed corresponding to the attachment position of the bolt (Bt) at a surface. With this configuration, the amount of deformation of the bolt fastening two flanges of the vacuum pump upon rotary body damage can be increased, and energy can be easily absorbed.
(2) In an embodiment of a second aspect, in the vacuum pump of the first aspect, a bolt hole (321, 321a, 321b, 321c) through which the bolt (Bt) penetrates is provided at a bottom surface of one of the first recessed portion (310, 310c) or the second recessed portion (320, 320a, 320b, 320c), and an internal thread portion into which an external thread portion (311, 311c) of the bolt (Bt) is screwed is provided at a bottom surface of the other one of the first recessed portion (310, 310c) or the second recessed portion (320, 320a, 320b, 320c). With this configuration, the amount of deformation of a bolt portion between the bolt hole and the thread portion can be increased, and the energy can be easily absorbed.
(3) In an embodiment of a third aspect, in the vacuum pump of the second aspect, the center axis (Ax1) of the first recessed portion (310, 310c) is shifted from the center axis (Axs) of the internal thread portion (311, 311c) in a rotation direction of the rotor. With this configuration, a portion of the bolt Bt within the first recessed portion upon flange fastening can be easily deformed.
(4) In an embodiment of a fourth aspect, in the vacuum pump of the second or third aspect, the center axis (Ax2) of the second recessed portion (320, 320a, 320b, 320c) is shifted from the center axis (Axb) of the bolt hole (321, 321a, 321b, 321c) in an opposite direction of a rotation direction of the rotor (30). With this configuration, a portion of the bolt Bt within the second recessed portion upon flange fastening can be easily deformed.
(5) In an embodiment of a fifth aspect, in the vacuum pump of any one of the first to fourth aspects, at least one of the first recessed portion (310, 310c) or the second recessed portion (320, 320a, 320b, 320c) is a circular recessed portion. With this configuration, processing is facilitated.
(6) In an embodiment of a sixth aspect, in the vacuum pump of any one of the second to fourth aspects, at the bottom surface of one, into which the bolt hole (321, 321a, 321b, 321c) penetrates, of the first recessed portion (310, 310c) or the second recessed portion (320, 320a, 320b, 320c), an elongated hole-shaped slit hole (322a, 322b) communicating with the bolt hole (321, 321a, 321b, 321c) and extending from the bolt hole (321, 321a, 321b, 321c) in the rotation direction of the rotor (30) or the opposite direction of the rotation direction opens. With this configuration, upon rotor damage, collision energy can be absorbed by friction force upon movement of the bolt Bt along the slit hole.
The present invention is not limited to the contents of the above-described embodiment. Other aspects conceivable within the scope of the technical idea of the present invention are also included in the scope of the present invention.
Number | Date | Country | Kind |
---|---|---|---|
2018-246864 | Dec 2018 | JP | national |