This application is a 371 application of the International PCT application serial no. PCT/JP2020/031797, filed on Aug. 24, 2020, which claims the priority benefits of Japan Patent Application No. 2019-167675, filed on Sep. 13, 2019. The entirety of each of the above-mentioned patent applications is hereby incorporated by reference herein and made a part of this specification.
The present invention relates to an inkjet printing method and an ink set that execute printing with ejected ink.
As a conventional inkjet printing method, that which makes warp of a shaped object being shaped less likely to occur by setting the amount of irradiation to some positions different from the amount of irradiation to other positions for the amount of irradiation of ultraviolet rays with respect to a layer of ultraviolet curable ink is known (see Patent Literature 1).
Patent Literature 1: Japanese Unexamined Patent Publication No. 2018-065308
The present invention provides an inkjet printing method and an ink set capable of suppressing warp of a printed matter through a method different from the conventional method.
An inkjet printing method of the present invention relates to an inkjet printing method that uses an inkjet printer including an inkjet head that ejects ink, which cures and shrinks when irradiated with light; and a light irradiation device that irradiates light toward the ink; where a forward warp ink and a reverse warp ink are printed in an arrangement that reduces warp of each other, the forward warp ink serving as the ink where a warp when cured and shrunk by irradiation of light is a forward warp in which a portion on a side where the light is irradiated by the light irradiation device is large in the degree of curing and shrinkage as compared with a portion on a side opposite to the side where the light is irradiated by the light irradiation device, and the reverse warp ink serving as the ink where a warp when cured and shrunk by irradiation of light is a reverse warp in which a portion on a side opposite to a side where the light is irradiated by the light irradiation device is large in the degree of curing and shrinkage as compared with a portion on the side where the light is irradiated by the light irradiation device.
With this configuration, the inkjet printing method of the present invention can suppress the warp of the printed matter since the forward warp ink and the reverse warp ink are printed in an arrangement that reduces the warp of each other.
In the inkjet printing method of the present invention, when printing is performed so that a plurality of droplets of the ink ejected by the inkjet head and landed on a medium are connected, printing may be performed by mixing the droplets of the forward warp ink and the droplets of the reverse warp ink.
With this configuration, in the inkjet printing method of the present invention, when printing is performed so that a plurality of droplets of ink ejected by an inkjet head and landed on a medium are connected, printing is performed by mixing the forward warp ink droplets and the reverse warp ink droplets, and thus the warp of the printed matter formed by printing on a thin medium, for example, can be suppressed.
In the inkjet printing method of the present invention, when printing is performed by stacking the layers of ink to form a three-dimensional shaped object by the plurality of layers, printing may be performed so that a shaped object includes the layer formed by the forward warp ink and the layer formed by the reverse warp ink.
With this configuration, in the inkjet printing method of the present invention, when printing is performed by stacking the layers of ink to form a three-dimensional shaped object by the plurality of layers, printing is performed so that the shaped object includes the layer formed by the forward warp ink and the layer formed by the reverse warp ink, and thus the warp of the printed matter, which is a three-dimensional shaped object, can be suppressed.
In the inkjet printing method of the present invention, when printing is performed by staking the layers of ink to form a three-dimensional shaped object by the plurality of layers, printing may be performed so that a shaped object includes the layer formed by mixing the forward warp ink and the reverse warp ink.
With this configuration, in the inkjet printing method of the present invention, when printing is performed by stacking the layers of ink form a three-dimensional shaped object by the plurality of layers, printing is performed so that the shaped object includes the layer formed by mixing the forward warp ink and the reverse warp ink, and thus the warp of the printed matter, which is a three-dimensional shaped object, can be suppressed.
An ink set of the present invention relates to an ink set used by an inkjet printer including an inkjet head that ejects ink, which cures and shrinks when irradiated with light, and a light irradiation device that irradiates light toward the ink, the ink set including a forward warp ink serving as the ink where a warp when cured and shrunk by irradiation of light is a forward warp in which a portion on a side where the light is irradiated by the light irradiation device is large in the degree of curing and shrinkage as compared with a portion on a side opposite to the side where the light is irradiated by the light irradiation device; and a reverse warp ink serving as the ink where a warp when cured and shrunk by irradiation of light is a reverse warp in which a portion on a side opposite to a side where the light is irradiated by the light irradiation device is large in the degree of curing and shrinkage as compared with a portion on the side where the light is irradiated by the light irradiation device.
With this configuration, the ink set of the present invention can suppress the warp of the printed matter by having the forward warp ink and the reverse warp ink printed by the inkjet printer in an arrangement to reduce the warp of each other.
The inkjet printing method and the ink set of the present invention can suppress warp of a printed matter through a method different from the conventional method.
(a) of
Hereinafter, one embodiment of the present invention will be described with reference to the drawings.
First, the configuration of an inkjet printer according to the present embodiment will be described.
As shown in
The carriage 13 is guided by the guide rail 12 and moved by a carriage scanning device 17 (see
The inkjet head 14 and the light irradiation device 15 are mounted on the carriage 13.
The ink ejected by the inkjet head 14 is an ink that cures by being irradiated with light by the light irradiation device 15, and is, for example, a UV ink that cures by being irradiated with ultraviolet light. Various inks can be adopted as the ink ejected by the inkjet head 14. For example, cyan ink, magenta ink, yellow ink, black ink, light cyan ink, light magenta ink, light yellow ink, light black ink, white ink, clear ink, and silver ink can be adopted as the ink ejected by the inkjet head 14.
The light irradiation device 15 is, for example, a device that irradiates ultraviolet light with an LED (Light Emitting Diode).
An arbitrary medium, for example, a thin medium such as paper or film can be adopted as the medium 70.
As shown in
The control unit 22 includes, for example, a central processing unit (CPU), a read only memory (ROM) that stores programs and various data, and a random access memory (RAM) used as a work area of the CPU. The CPU executes the program stored in the ROM or the storage 21.
In the example shown in
The inkjet head 31 and the inkjet head 32 have different positions in the main scanning direction, but the same position in the sub scanning direction. Each of the inkjet heads 31 and 32 and the inkjet head 33 are arranged in a staggered manner. That is, the positions of the inkjet heads 31 and 32 and the inkjet head 33 are different from each other in the main scanning direction, and the positions are also different from each other in the sub scanning direction.
The inkjet head 31 includes nozzle rows 31a and 31b in which a large number of nozzles for ejecting ink are aligned in the sub scanning direction. The nozzle rows 31a and 31b are aligned in the main scanning direction. The ink ejected by the nozzle rows 31a and 31b is an ink in which the warp when cured and shrunk by irradiation of light is a forward warp to be described later (hereinafter referred to as “forward warp ink”). As the ink ejected by the nozzle rows 31a and 31b, for example, LH-100 and MH-100 (for 3D printing) manufactured by Mimaki Engineering Co., Ltd. can be adopted.
The inkjet head 32 includes nozzle rows 32a and 32b in which a large number of nozzles for ejecting ink are aligned in the sub scanning direction. The nozzle rows 32a and 32b are aligned in the main scanning direction. The ink ejected by the nozzle rows 32a and 32b is an ink in which the warp when cured and shrunk by irradiation of light is a reverse warp to be described later (hereinafter referred to as “reverse warp ink”). As the ink ejected by the nozzle rows 32a and 32b, for example, LF-140, LUS-120, LUS-150, and LUS-200 manufactured by Mimaki Engineering Co., Ltd. can be adopted.
The inkjet head 33 includes nozzle rows 33a and 33b in which a large number of nozzles for ejecting ink are aligned in the sub scanning direction. The nozzle rows 33a and 33b are aligned in the main scanning direction. The ink ejected by the nozzle rows 33a and 33b is a reverse warp ink. As the ink ejected by the nozzle rows 33a and 33b, for example, LF-140 manufactured by Mimaki Engineering Co., Ltd. can be adopted.
As described above, the inkjet printer 10 uses forward warp ink and reverse warp ink. The inkjet printer 10 may use an ink set including forward warp ink and reverse warp ink.
The light irradiation device 34 is arranged in the outward direction with respect to the inkjet heads 31 to 33, and the light irradiation device 35 is arranged in the return direction with respect to the inkjet heads 31 to 33.
Next, the forward warp and the reverse warp mentioned above will be described.
(a) of
As shown in (a) of
As shown in (b) of
Next, the operation of the inkjet printer 10 will be described.
Upon receiving the print data through the communication unit 20, the control unit 22 executes printing on the medium 70 based on the print data received through the communication unit 20. That is, the control unit 22 moves the carriage 13 in the main scanning direction by the carriage scanning device 17 to eject ink toward the medium 70 by the inkjet head 14, and irradiates the ink attached to the medium 70 with light from the light irradiation device 15 to execute printing on the medium 70 in the main scanning direction. Furthermore, when printing on the medium 70 in the main scanning direction is executed, the control unit 22 transports the medium 70 in the sub scanning direction by the medium transporting device 16, as necessary, thereby changing the position of printing with respect to the medium 70 in the sub scanning direction, and thereafter executing printing on the medium 70 in the main scanning direction again.
When ink is ejected by the inkjet head 14 in a case where the carriage 13 is moved in the main scanning direction by the carriage scanning device 17, the ink ejected by the inkjet head 14 and attached to the medium 70 is irradiated with light by the light irradiation device 15 disposed on the upstream side in the moving direction of the carriage 13 with respect to the inkjet head 14. That is, when ink is ejected by the inkjet heads 31 to 33 in a case where the carriage 13 is moved in the outward direction by the carriage scanning device 17, the ink ejected by the inkjet heads 31 to 33 and attached to the medium 70 is irradiated with light by the light irradiation device 35. When the ink is ejected by the inkjet heads 31 to 33 in a case where the carriage 13 is moved in the return direction by the carriage scanning device 17, the ink ejected by the inkjet heads 31 to 33 and attached to the medium 70 is irradiated with light by the light irradiation device 34.
Next, the experimental results by the inkjet printer 10 will be described.
First, the first experiment by the inkjet printer 10 will be described.
In the printed matter 90 shown in
In the first experiment by the inkjet printer 10, the ink layer 91 is printed by the inkjet head 33, and the ink layer 92 on the ink layer 91 is printed by both the inkjet head 31 and the inkjet head 32. The inkjet head 31 and the inkjet head 32 form the ink layer 92 by ejecting ink in the same scan in the main scanning direction.
In
In the first experimental result by the inkjet printer 10, the warp was less than or equal to an allowable amount when the ratios of the forward warp ink and the reverse warp ink are 120%:80% and 160%:60% in the ink forming the ink layer 92. That is, in the ink forming the ink layer 92, the warp was less than or equal to the allowable amount when the ratio of the forward warp ink and the reverse warp ink is 120 to 160%:60 to 80%.
Next, a second experiment by the inkjet printer 10 will be described.
The second experiment by the inkjet printer 10 differs from the first experiment by the inkjet printer 10 in that the ink ejected by the nozzle row 33b is a forward warp ink. As the ink ejected by the nozzle row 33b, for example, LH-100 manufactured by Mimaki Engineering Co., Ltd. can be adopted.
In the second experiment by the inkjet printer 10, similarly to the first experiment, the ink layer 91 is printed by the inkjet head 33, and the ink layer 92 on the ink layer 91 is printed by both the inkjet head 31 and the inkjet head 32. The nozzle row 33a and the nozzle row 33b in the inkjet head 33 form the ink layer 91 by ejecting ink in the same scan in the main scanning direction. The inkjet head 31 and the inkjet head 32 form the ink layer 92 by ejecting ink in the same scan in the main scanning direction.
In
In the second experimental result by the inkjet printer 10, the warp was less than or equal to an allowable amount when the ratios of the forward warp ink and the reverse warp ink are 60%:180%, 80%:160%, and 80%:140% in the ink forming the ink layer 92. That is, in the ink forming the ink layer 92, the warp was less than or equal to the allowable amount when the ratio of the forward warp ink and the reverse warp ink is 60 to 80%:140 to 180%.
As described above, the inkjet printing method according to the present embodiment can suppress the warp of the printed matter since the forward warp ink and the reverse warp ink are printed in an arrangement that reduces the warp of each other.
The arrangement in which the forward warp ink and the reverse warp ink reduce the warp of each other may be an arrangement in which the forward warp ink and the reverse warp ink are mixed in the same ink layer, or may be an arrangement in which a plurality of overlapped ink layers include at least an ink layer formed by the forward warp ink and at least an ink layer formed by the reverse warp ink.
Here, an example of an arrangement in which the forward warp ink and the reverse warp ink are mixed in the same ink layer will be described with reference to
As shown in
In
In the inkjet printer 10, the arrangement of the inkjet head 14 is the arrangement shown in
In the present embodiment, the inkjet printer 10 moves the medium 70 in the sub scanning direction with respect to the inkjet head 14 by transporting the medium 70 in the sub scanning direction with respect to the platen 11. However, the inkjet printer 10 may move the inkjet head 14 in the sub scanning direction with respect to the medium 70 by including a mechanism that extends the platen 11 in the sub scanning direction from that shown in
In the above description, 2D printing is described. However, the present invention is also applicable to 2.5D printing and 3D printing.
The printed matter 110 shown in
The printed matter 110 shown in
The three-dimensional object 111 includes a shaping region 111a that forms the main shape of the three-dimensional object 111, a white region 111b of white color disposed outside the shaping region 111a adjacently to the shaping region 111a, a transparent internal clear region 111c disposed outside the white region 111b adjacently to the white region 111b, a colored region 111d that is disposed outside the internal clear region 111c adjacently to the internal clear region 111c and colored, and a transparent external clear region 111e disposed outside the colored region 111d adjacently to the colored region 111d.
Since the white region 111b reflects light entering from the outside of the three-dimensional object 111 through the external clear region 111e, the colored region 111d, and the internal clear region 111c, the coloring by the colored region 111d can be visually recognized with an appropriate color from the outside of the three-dimensional object 111.
Since the internal clear region 111c is provided between the white region 111b and the colored region 111d, in a case where the printed matter 110 is formed, for example, when the upper end of the ink layer 110a is flattened by a flattening member (not shown), the white ink in the white region 111b and the non-white ink in the colored region 111d can be appropriately prevented from mixing.
The external clear region 111e can protect the surface of the three-dimensional object 111 from physical contact and prevent the colored region 111d from fading due to ultraviolet rays.
At least a part of each of the white region 111b, the internal clear region 111c, the colored region 111d, and the external clear region 111e may be omitted.
The ink layer 110a constituting the shaping region 111a includes an ink layer 110b formed by forward warp ink and an ink layer 110c formed by reverse warp ink. Since printing is performed so that the shaped object includes the ink layer 110b formed by the forward warp ink and the ink layer 110c formed by the reverse warp ink, the warp of the printed matter 110, which is a three-dimensional shaped object, can be suppressed.
In
The ink layer 110a shown in
In
Number | Date | Country | Kind |
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2019-167675 | Sep 2019 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/031797 | 8/24/2020 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2021/049279 | 3/18/2021 | WO | A |
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“International Search Report (Form PCT/ISA/210) of PCT/JP2020/031797”, mailed on Nov. 10, 2020, with English translation thereof, pp. 1-6. |
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Number | Date | Country | |
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20220281239 A1 | Sep 2022 | US |