The invention relates to a centrifugal separator for separating a dairy product into at least a liquid light phase and a heavy phase, and to a method of separating a dairy product.
Separators for separating liquid mixtures into different phases of varying density under the influence of a centrifugal force are called centrifugal separators. These are widely used within the dairy industry, e.g. in the separation of hot and cold milk into skimmed milk and cream, in the separation of microorganisms from milk (bactofugation) and in the separation of whey.
The dairy product is introduced in a rotating disc stack of the centrifugal separator. Under the influence of the centrifugal force, heavier components begin to settle radially outwards whereas components of lower density settle radially inwards. towards the separator's axis of rotation in the interspaces between the discs of the disc stack. Thus, the phase of lower density (liquid light phase) is guided to an axial outlet and the heavier phase is forced radially outwards to the space outside the disc stack and from there to a heavy phase outlet.
Separation discs and discs stacks in which the distance elements between the discs are formed as spot-formed spacing members are e.g. known from WO2018/07792. A limiting factor for the capacity of a separator is the total surface of the discs that can be fitted into the separation bowl, and this is in turn limited by the required distance or space between the discs. Having a large amount of spot-formed spacing members on a separation disc allows for smaller distances between separation discs and thus for increasing the total number of discs in the disc stack.
However, there is still a need in the art for improved solutions and a higher separation capacity when separating dairy products.
It is an object of the invention to at least partly overcome one or more limitations of the prior art. In particular, it is an object to provide an improved centrifugal separator for separating a dairy product allowing for a reduced risk of clogging in a centrifugal separator comprising separation discs having spot-formed spacing members.
In a first aspect of the invention, this is achieved by a centrifugal separator for separating a dairy product into at least a liquid light phase and a heavy phase, the centrifugal separator comprising
a centrifuge bowl arranged for rotating around an axis of rotation (X),
a feed inlet for suppling the dairy product to be separated into the centrifuge bowl;
a first centrifugal separator outlet for discharging a separated liquid light phase;
a second centrifugal separator outlet for discharging a separated heavy phase;
a disc stack of frustoconical discs arranged inside the centrifuge bowl, the disc stack comprises
characterized in that
the discs in the first set of discs are separated from each other by spot-formed spacing members and with a distance that is smaller than 0.3 mm, and
the discs in the second set of discs are separated from each other with a distance that is larger than 0.3 mm.
The centrifugal separator may comprise at least one, such as at least two, separate sets of the first set of discs. Further, the centrifugal separator may comprise at least one, such as at least two, separate sets of the second set of discs.
In a second aspect of the invention, this is achieved by a separation system for separating a dairy product, the separation system comprising
wherein the clarifying centrifugal separator is arranged upstream of the centrifugal separator such that a centrifugal separator outlet for a separated liquid light phase of the clarifying centrifugal separator is connected to the feed inlet of the centrifugal separator, and further wherein the clarifying centrifugal separator is arranged for discharging a liquid light phase comprising particles having a maximum size of 0.2 mm from the centrifugal separator outlet for a separated liquid light phase.
In another aspect of the invention, this is achieved by a method of separating a dairy product using a centrifugal separator according to the first or second aspects above, comprising
providing a flow of the dairy product through the first set of discs in the disc stack arranged in the centrifugal separator, and
providing the flow of the dairy product through the second set of discs.
Having first and second set of discs, in which the discs of the first set are separated from each other by spot-formed spacing members and with a distance that is less than 0.3 mm, and the discs in the second set are separated from each other with a distance that is larger than 0.3 mm, allows for an efficient separation in the first set and combined with a lowered risk of clogging in the centrifugal separator. This is because any particles that risk being stuck in between the discs of the first set may escape in the larger space formed between the discs of the second set. Particles can be introduced in a centrifugal separator by the liquid mixture that is to be separated or during CIP (cleaning-in-place) of flushing of the separator. Particles may also arise in the separator itself due to cavitation or agglomeration processes.
Still other objectives, features, aspects and advantages of the invention will appear from the following detailed description as well as from the drawings.
Embodiments of the invention will now be described, by way of example, with reference to the accompanying schematic drawings.
Embodiments of the invention will now be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all, embodiments of the invention are shown. The invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
The disc stack 102 comprises a first set of discs 106 and a second set of discs 107. The discs 103 in the first set of discs 106 are separated from each other by spot-formed spacing members 120 and with a distance that is smaller than 0.3 mm, and the discs 103 in the second set of discs 107 are separated from each other with a distance that is larger than 0.3 mm.
The separator 100 illustrated in
As illustrated in
As a further alternative, the separator 100 could comprise a first centrifugal separator outlet 115 for discharging a separated liquid light phase LP, a second centrifugal separator outlet 114a for discharge of a separated liquid heavy phase HP and a further centrifugal separator outlet 114b for discharge of a separated sludge phase. Such an example is illustrated in
The discs 103 in the first and second sets of discs 106 may have open center portions receiving a centering element 111 arranged in the centrifuge bowl 101. The separation discs 103 of the first and second sets may thus be accurately aligned with the axis of rotation X of the centrifuge bowl 101.
As illustrated in
Furthermore, the intermediate disc 124 may have a radius that is larger than the radius of the discs of both the first and second sets.
Shown in
In the embodiment shown in
Further, there may be less than 50, such as less than 30, such as less than 15, discs 103 in each second set of discs 107.
Furthermore, as an example, at most 15%, such as at most 10%, such as at most 7% of the total number of discs may be discs of the second set 107.
As a further example, at least 3% such as at least 5% of the total number of discs may be may be discs of the second set 107. Thus, between 3-15%, such as 3-10%, such as 5-15%, such as 5-10%, of the total number of discs may be discs of the second set 107.
The discs 103 of the first 106 and/or the second 107 sets could be metal discs, such as discs of stainless steel.
The spot-formed spacing members 120 may be integrally formed in a surface 122, 123 of the discs 103 in the first set of discs 106. The spot-formed spacing members 120 could thus be of the same material as the rest of the disc and may be formed when forming the frustoconical shape of the disc. Thus, the spot-formed spacing members 120 could be pressed as indentations of the disc material. Further, the spot-formed spacing members 120 could extend between 0.20-0.30 mm from the surface of the disc 103. As an example, the method as disclosed in WO15091846 could be used for forming such integrally formed spacing members.
The height of the spot formed spacing members are such that the distance between the discs is less than 0.3 mm in the first set 106 of discs. As an example, the distance between the discs in the first set 106 of discs may be between 0.20-0.30 mm.
The spot-formed spacing members could extend to a width that is less than 5 mm on the surface 122, 123 of the disc 103, such as less to a width that is less than 2 mm, such as less than 1 mm, along the surface of the disc. Thus, a spot-formed spacing member could occupy an area that is less than 20 mm2, such as less than 10 mm2 such as less than 5 mm2, such as less than 1 mm2, on the surface of the separation disc 103. Due to the small size, the spacing members may be provided in greater number without blocking or significantly impeding the flow of fluid mixture between the discs in the first set of discs. The inner or outer surface of the separation disc may have a surface density of the spot-formed spacing members that is above 10 spacing members/dm2, such as above 50 spacing members/dm2, such as about or above 100 spacing members/dm2.
Furthermore, the separation discs 103 of the first set 106 may have a thickness that is less than 0.50 mm, such as less than 0.40 mm, such as less than 0.30 mm. As an example, the separation discs 103 of the first set 106 may have a thickness that is between 0.20 and 0.40 mm, such as between 0.28-0.40 mm.
The spot-formed spacing members may further be tip-shaped, i.e. having a cross-section that decreases with the height from the surface of the separation disc 103.
The discs 103 in the first set of discs 106 are separated from each other by a first distance 108, and the discs 103 in the second set of discs 107 are separated from each other by a second distance 109.
The distance 108 between the discs 103 in the first set 106 is smaller than 0.3 mm, such as between 0.1-0.3 mm, such as between 0.2-0.3 mm. The distance 109 between the discs 103 in the second set 107 is higher than the distance 108 between the discs in the first set 106, such as above 0.3 mm, such as 0.4-1.0 mm, such as between 0.5-1.0 mm.
Having discs 103 in the first set 106 which are separated from each other by a distance which is smaller than the distance between the discs 103 in the second set 107 allows for an efficient separation of the dairy product in the first set of discs 106, and any particles that have a diameter that is larger than the distance 108 between the discs in the first set 106 may escape through the larger distances 109 between the discs in the second set 107. Thus, the two sets of discs 106, 107 decreases the risk for build-up of particles, such as fat globules, between the discs 103. In the separation of e.g. milk, this provides for maintaining a high skimming efficiency for a given size of the separator 100. When the milk flows into the first set of discs 106, the fat globules may have decreased in amount and/or size. The risk of occlusion or plugging of fat in the disc stack 102 is thus reduced while a high efficiency can be provided. This is particularly advantageous in low temperature conditions where the milk is not heated, as the tendency for accumulation of the fat is increased in these cases. As the risk of fat occlusion is reduced, there is also a reduced need for cleaning the disc stack 102, i.e. less resources has to be spend on the maintenance of the separator 100, and the throughput in the production line can also be increased due to less interruptions from maintenance operations.
The number of discs 103 in the first set of discs 106 may be higher than the number of discs 103 in the second set of discs 107, as schematically illustrated in
A ratio between the number of discs 103 in the first set of discs 106 to the number of discs 103 in the second set of discs 106 may be in the range of 10-100.
The number of discs 103 in the first set of discs 106, having the decreased separation distance 108, may be in the range of 20-300 discs. Having a number of discs 103 of the first set 106 in this range provides for efficient separation of the dairy product.
As an example, the distance 108 between the discs in the first set 106 may be 0.2-0.3 mm and the distance 109 between the discs in the second set 107 may be between 0.4-1.0 mm, such as between 0.5-0.8 mm.
The discs 103 in the first set of discs 106 may have a reduced diameter center portion 112 coaxially aligned with the open center portion 110 of the discs 103 in the second set of discs 107. The reduced diameter center portion 112 of the discs 103 in the second set 107 is shown in the example of
As an example, a second set of discs may be arranged as the axially uppermost portion of the disc stack 102. “The uppermost portion” does not include the top disc but only refers to the separation discs. Thus, a disc stack 1002 in which a second set of disc is arranged as the uppermost portion may still have a top disc 125.
The disc stack 102 shown in
In embodiments, a second set of discs 107 is further arranged around the axially central portion of the disc stack 102. Such a disc stack is shown in
In embodiments, a second set of discs 107 is arranged as the axially lowermost portion of the disc stack 102. An example of such a disc stack 102 is shown in
The second set of discs 107 that is arranged as the axially lowermost portion of the disc stack 102 may have a diameter that is smaller than the discs of the first set of discs 106. In this example, the discs in the lowermost portion have radius that is substantially equal to the radial position of the distribution openings 117, i. a radius of r2. In the disc stack shown in
Further, as an example, the second set of discs 107 arranged as the axially uppermost portion of the disc stack 102 may comprising 1-5 discs that are separated from each other with a distance that is between 0.5-2.0 mm. The disc stack shown in
The disc stack as shown in
A clarifying separator refers to a centrifugal separator, also known as a “clarifier” in the art of separation technology.
The use of a clarifying separator 150 upstream of the centrifugal separator may further reduce the amount of particles in the dairy product that is to be separated in the centrifugal separator 100. The dairy product may for example be selected from milk and whey.
The dairy product may thus first enter the feed inlet 152 of the clarifying separator 150. A separated heavier phase comprising particles may be continuously discharged via heavy phase outlet 153 of the clarifying separator 150, whereas the liquid light phase, comprising dairy product with a lower amount of solids, may be continuously discharged via a liquid light outlet 151 and transported to the feed inlet 113 of the centrifugal separator 100. The clarifying separator 150 may further comprise sludge outlets at the periphery of the centrifuge bowl in which the separation takes place. Such sludge outlets may be arranged for intermittent discharge of a separated solids or sludge phase.
The dairy product may be milk or whey, such as cold milk. The cold milk may be milk which is not heated. The temperature of the cold milk may be below 30° C. or below 20° C. in some examples. The temperature of the cold milk may also be below 17° C. or below 14° C. in some examples. The temperature of the cold milk may also be below 13° C. or below 10° C. in some examples. The tendency of the fat to form larger aggregates of fat particles may increase with the lowering of the temperature. Thus, the separator 100 provides for a particularly advantageous increase in skimming efficiency and reduced risk of such fat blockage of fat blockage as the temperature of the milk is reduced further across the ranges as exemplified above.
From the description above follows that, although various embodiments of the invention have been described and shown, the invention is not restricted thereto, but may also be embodied in other ways within the scope of the subject-matter defined in the following claims.
Number | Date | Country | Kind |
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19188546.6 | Jul 2019 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/069296 | 7/8/2020 | WO |