The present invention relates to a dedust-demiter device for flue gas etc., particular to a condensation dedust-demister set, which can mostly be applied to environmental field, particular to wet flue gas and saturated flue gas, such as desulfurization and/or de-nitrogen tower, bubbling tower, various washing tower, etc., as well as all sorts of gas including vapors to be removed off dust or mist including aerosols, and liquid to be removed off grains of impurity. This device can also be applied in the separation of liquids or solid with not same density.
Today, whereas the requirements of national development and human civilization betterments, the environmental protection technologies must go ahead, no harmonious environments no developments, what imply are apparently exhibiting in the governmental policies of conditions of constructions, hereby, the enterprises, the word of super-pure emissions, is the problem what must be being considered firstly.
This condensation dedust-demister set is just a solution of super-pure emissions for enterprises!
This invention is to provide a device of dedusting and demisting for flue gas, its significance lies in the practice of this device can be able to dedust and demist to a extent of super-pure emissions with lower costs.
The present invention brief introduction:
The condensation dedust-demister set, comprises at least one of following demister: a condensator, a refluent demister, a large curve demister, a mixture curves demister and a super-sine demister, thereinto, said condensator with a shell style heat-conductible pipeline is to duct refrigerating medium via vaporizing or expanding to own the function to condense dust of pure gas into mist/haze; Said condensator and each demister can be assembled individually, said shell style pipeline can be a multiple shells passage.
Said refrigerating medium can flow inside shell journey passage of said shell style pipeline, or can flow inside tube journey passage of said shell style pipeline, or can flow both inside shell and tube journey passages of said shell style pipeline simultaneously in the case of multiple shells.
Said refrigerating medium is of utilizable common one including compressed gas which can be used as refrigerating medium.
One at least of said shell style pipeline runs through section of flue gas flow and a collecting gas box is assembled at each end which consequently forms a demisting module, and one at least of said demisting module covers the whole section of flue gas flow; Or at least one joint locality of single said shell style pipeline of said demisting module is set to joint single said pipeline; Or at least one transition collecting gas box is located on said demisting module to joint single said shell style pipeline beside itself two side; Or at least one mid-collecting gas box is located on said demisting module via which jointing to get through the section of flue gas flow; A demisting module can comprise a willful combination of at least one of said joint methods; at least one of said demisting module covers a whole section of flue gas flow. The number of shell style pipelines contained in a demisting module may be 1-100, usually can be set as 10-30; The number of said various joint localities depends on the diameter of tower, the conditions of assembly, the intensity of structure elements etc., usually can be set as 0-30. In this invention said section of flow denotes the section or near section of a flowing passage of flue gas or liquid.
The surface of fundamental refrigerating function elements of said condensator can be designed with heat radiating elements or frames. Said fundamental refrigerating function elements connotes a least frames or structures of refrigerating or cooling function of a demister such as a passage of shell style pipeline or cavity style pipeline in present invention, thereto a usual heat-conductible iron plank, tube and piece.
At the first class site is located with said condensator; At the second class site and the possible consequent class sites are located with at least 0 said condensators simultaneously, on said sites but not the first class all sorts of demisters of present invention can be located. This configuration is designed for super-pure emission, but all demisters including condensator in this invention can be assembled individually. The sequence of classes is arranged in a method along with the flow direction of flue gas said sites are named as first class, second class etc. from front to back.
When the dust of raw gas is less than 20 mg/Nm3 or the emission standard is lower relatively or the condensator locates on a site except the first class, at least one cooling medium or mixture cooling medium of water, oil and gas can substitute for said refrigerating medium, especial environmental air around, a boiler supplied wind, a lower temperature flue gas emitted; A cavity style pipeline including refluent curves said in claim 10 can substitute for segments or whole of said shell style pipeline; said two substitutions can be not in simultaneity.
When the flue gas to be emitted to environment needs to be heated such as that have been cooled deeply, a pure gas heater in such project may be designed and can utilize said shell style pipeline.
The surface of fundamental pure gas heating function elements can be designed with heat radiating elements or frames.
Illustrated as
The unit layer of demisting module comprises said demisting elements via composing each other, one demisting module comprises at least one layer of said unit layer, one layer demister occupying wholly flow section of flue gas comprises at least one demisting module; Said composing each other indicates all kinds of demisting elements shapes and its changes which contain but do not be limited into what said in this invention and contain what can be reasonable imagined, and all sorts of possible composing of layers back-forwards, left-rightwards and up-downwards, illustrated as
A demister which fundamental demisting function element is vane are designed with drains; and/or with collecting liquid walls; and/or with venturitube or near venturitube passages for flue gas comprising vanes nearest each other, and/or with parallel flue gas passages, said venturitube and parallel passages can comprise various mixture flue gas passages; and/or with convexities what aims at accelerating flue gas flow and/or with no intended leading current frames or structures at imports and/or exports of vanes for flue gas; said intended implies mainly or merely designed; Near broken lines can substitute for said various section curves of vanes or frames or structures on vanes; The surface meeting flue gas owning demisting function of a demister own at least one frame of vertical drain, convexity, concave, hole, hamulus, convex slot, concave slot, cranny, what aimed said various frames and structures lies in disturbing flue gas flow fields; Said above various assistant frames and structures can be applied to a demister individually.
Illustrated as
Said refluent curve of refluent demister can be designed as a large curve to form a demisting vane; Vanes with said large curve and said refluent curve can together form various mixture curve vanes demisters; Near broken lines can substitute for section curves of various said vanes; Said large curve denotes the section curve of demister vane which random tangents of two sides can form a least angle opposite flue gas passage more than or equal to 90°, illustrated as 121 and 122 of
The section curve of demisting vane of said super-sine demister owning demisting function is a sine or near sine curve which amplitude value is more than or equal to 1, or is a curve with absolute value sine shape, or comprise sine curves and absolute value sine curves; Near broken lines can substitute for section curves of various said vanes.
This invention is described in more detail below on the basis of the theories with reference to the accompanied drawings.
In the drawings,
Herein give a detailed description for the present invention assisted with attached figures as follows.
Today the difficult problem of super-pure emission for flue gas lies in getting rid of tiny dust, a flue gas treated with the method of wet spraying can wholly carry the dust with diameter of 0-15 μm, including PM2.5, can carry 50% of dust with diameter of 15-250 μm, but the dusts with diameters more than 500 μm cannot be carried. Because the surface tension of water the tiny dust will create elastic collision with water drop when impacting each other, so the tiny dusts are difficult to remove, they will fly over along with the flue gas. But when refrigerating or cooling saturated flue gas the vapor will condense on the surface of tiny dust, consequently form mist and haze, as well as SO3 aerosol and Hg0 etc..
Because diameters of tiny dusts and mist/haze condensed by demister are too little so they own the nature of wind, normal centrifugal demister is difficult to collect and demist, in order to demist must disturb the flow of flue gas to increase the odds of collision consequently collect and increase their diameters, then demist by centrifugal demister.
The condensator with a shell style heat-conductible pipeline is to duct refrigerating medium via vaporizing or expanding to condense dust of pure gas into mist/haze. Said shell style pipeline comprises shell journey passage and tube journey passage, two pipelines with all kinds of sections including circle, square, wave shape, etc. insert together to form a least function element for cooling flue gas, such as
Illustrated as
Said refrigerating medium of the condensation dedust-demister set in present invention is of utilizable common one including compressed gas which can be used as refrigerating medium, said compressed gas can be one of the followings: air, nitrogen, hydrogen, oxygen, nature gas, liquefied petroleum gas, etc., as well as a supplied wind and/or a flue gas of a boiler. The heat energy generated by refrigerator should be utilized to heat pure gas for an example which heater can designed with said conductible shell style pipeline, which surface of fundamental pure gas heating function elements can be designed with heat radiating elements or frames.
For the effect of refrigerating, the surface of fundamental refrigerating function elements of the condensator in present invention can be designed with heat radiating elements or frames, such as wing slice, screw slice etc. illustrated as
Present invention set the condensator locating on the first class site to meet wet flue gas firstly, along with the direction of flue gas others demisters in present invention locating on the sites following said first class, the condensator will take the effect of tube type demister at the same time, a large numerous of slurry drops together with mist/haze condensed by condensator will collide with shell style pipeline consequently pool to drip, thereby this method can efficiently get rid of slurry drops and hazes containing dusts, at the same time, because the large numerous slurry drops usually in a number of 10000-40000 mg/Nm3 so which can catch more mist generated just, especially for a tower which flue gas is not in saturation or amount of spray slurry is less relatively this method appears more advancement. For the delay of heat conducting and course of misting so the condensators should be set at several sites behind the first class. Said class is usually divided by a set of supporting frame in a distance of usual 2 meters between them which will be set with a demister.
When a raw gas containing dust less than 20 mg/Nm3 or the emission standard is lower relatively or the condensator locates on a site except the first class, the refrigerating system can be changed to cooling system, at least one cooling medium or mixture cooling medium of water, oil and gas can substitute for said refrigerating medium, especial environmental air around, a boiler supplied wind, a lower temperature flue gas emitted, and a cavity style pipeline including refluent curves said in claim 10 can substitute for segments or whole of said shell style pipeline, said two substitutions can be not in simultaneity. Said cavity style pipeline, namely via which area/cavity wrapped by its closed section curve at radius direction inside which a current medium will flow, referring to
Illustrated as
The flue gas spraying out from flue gas passage 43 mix together at overfall zone 46 to increase the diameters of mist, the large drops sprayed out are collected by collecting liquid walls to drain, and the disturbing zone 47 can increase probability of pooling.
The nearest demisting vanes of refluent demister comprise a venturitube or near venturitube passages 111 for flue gas, such as
Said venturitube or near venturitube passage can be applied to the vanes of the super-sine demister, the large curve demister, mixture curve demister etc..
In the permissible extent of demisting capability the demisting element can be various in style, illustrated as
One demisting module comprises at least one layer of unit layer, said layers joint or not each other, one layer demister occupying wholly flow section of flue gas comprises at least one demisting module, said demisting elements via composing each other form a unit layer, said composing each other contains but do not be limited into what mentioned in this invention and contains what can be reasonable imagined: the styles of demisting vanes including number, the number of demister vanes of demisting element can be 1-10 pieces, normally 3-5 pieces, illustrated as
The drains and collecting walls of demister proffer a solution for transporting slurry drops while a flue gas in a higher velocity for a higher efficiency of demisting.
In some possible cases of higher velocity of flue gas such as horizontal flue demister transporting slurry drops will happen even if without accelerating flue gas so the large curve demister is born for a solution.
Said refluent curve of refluent demister can be changed to a large curve to form a demisting vane, illustrated as 121 of
Vanes with said large curves and said fluent curves can together form various mixture curve vanes demisters, such as 125 in
Near broken lines can substitute for section curves of various said vanes.
In some possible cases of flue gas of lower velocity such as lower load of a boiler the accelerating flue gas passages of demister are needed. The super-sine demister intends to increase the centrifugal effect of flue gas inside its passage. Such as
One super-sine demisting module comprises at least one single layer, said single layer comprises various section curves of super-sine demister vanes said above, the direction of wave crest of near layers is same 84 or opposite 83, at least one demisting module covers a whole section of flue gas flow.
In the permissible extent of demisting capability the vane of super-sine demister can be various, Such as some near broken lines can substitute for section curves of various said vanes, referring to
For some reasons the phenomena of carrying slurry drops will occur probably, such as in a case of horizontal demister, illustrated as
Said methods above of setting drains and collecting walls can be applied to vanes of various super-sine demister, normal wave demister, broken line demister, can also be applied to vanes of a demister which fundamental function elements of demisting is vanes, such as vanes of refluent demister illustrated as 61, 62, 63, 64 of
A willful composition of at least one of said various drains and various collecting walls containing what can be imaged can be applied to a demister simultaneously at will.
In order to increase tension of overfall and odds of collision of tiny mist/haze, such as
A demister which fundamental demisting function elements is vane are designed with convexity 71 at imports and/or exports of vanes for flue gas, said demister can be one of refluent demister, large curve demister, mixture curve demister, super-sine demister, and normal wave demister, broken line demister, and so on, a convexity can accelerate the velocity of flue gas consequently enhance the venturitube effect so can remove haze more efficiently, also can increase the tension of overfall so as to increase the probability of collision and pooling. Said convexity can be designed along with whole or parts of edge of vanes, or as something similar to a row of globes. Said edge should be a certain extent from edge to internal vane.
As another apparent characteristic of present invention set, a demister which fundamental demisting function element is vane is designed with no intended leading current frames or structures at imports and/or exports of vanes for flue gas. Said intended implies mainly or merely designed, said leading current connotes forcing a current from a direction to another direction in a minimum extent of pressure loss and a maximum extent of flow field uniformity, said edge should be a certain extent from edge to internal vane which can act as an element of leading current.
While a demister assembled vertical-wards and which vanes horizontal-wards a collecting liquid wall or an opposing vane may need to incline upwards a little to form a drain.
The present invention set can be assembled at horizontally or vertically normally due to the direction of flue gas flow and/or the efficiency of demisting, and can be set as a style of plain or ridge
The present invention proffered a condensation dedust-demister set, which can accomplish super-pure emission of dust of less than 5 mg/Nm3 and mist of less than 10 mg/Nm3 efficiently with a lower cost and a lower pressure loss of around 200 Pa, and can adapt to a raw gas dust of more than 30 mg/Nm3 for super-pure emission. For the dust of 60 mg/Nm3 of a raw gas, via multiple condensators, cooling deeply and/or multiple refluent demisters etc. can succeed.
With cooling deeply, demisting efficiently can accomplish dust emission of 0 mg/Nm3, with a heater for pure gas can accomplish mist emission of 0 mg/Nm3.
The present invention set can remove SO3 aerosol and Hg0 etc. simultaneously.
Said above, others promised by law may draw out modifications and variations according to the structures and technology and principles of this invention, therefore that the appended claims are intended to cover such modifications and variations which are within the true scope and spirit of this invention.
Number | Date | Country | Kind |
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201710119152.7 | Mar 2017 | CN | national |
201710337778.5 | May 2017 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2018/000052 | 1/26/2018 | WO | 00 |