The present invention relates to a control system and a method for controlling the exhaust gas flow in an exhaust line of a combustion engine.
Exhaust lines of internal combustion engines such as diesel engines may comprise a plurality of exhaust treatment components such as, for example, a SCR catalyst (Selective Catalytic Reduction). In order to clean the exhaust gases from nitrogen oxides, a urea solution is sprayed into the exhaust line in a position upstream of the SCR catalyst. The urea solution is vaporized by the hot exhaust gases so that ammonia is formed. The ammonia and nitrogen oxides in the exhaust gases react with each other in the SCR catalyst so that nitrogen gas and water vapor are formed. The efficiency of a SCR catalyst depends on its temperature. The ability of the SCR catalyst to reduce nitrogen oxides is optimal within a temperature range which may be about 300-450° C. At lower and higher exhaust gas temperatures the capacity of the SCR catalyst to reduce nitrogen oxides is reduced.
WHR system (Waste Heat Recovery System) can be used for recovering waste thermal energy and convert it to mechanical energy or electric energy. A WHR system includes a pump which pressurizes and circulates a working medium in a closed circuit. The circuit comprises an evaporator where the working medium is heated and evaporated by a heat source such as, for example, exhaust gases. The pressurized and heated gaseous working medium expands in an expander. The expander generates mechanical energy which can be used to support the engine and/or apparatuses in a vehicle. Alternatively, the expander is connected to a generator generating electric energy. The working medium leaving the expander is directed to a condenser. The working medium is cooled down in the condenser to a temperature at which it condenses. The fuel consumption of a combustion engine can be reduced by means of a WHR-system.
The exhaust gases are cooled down in an evaporator of a WHR system. In view of this fact, the evaporator is arranged in a downstream position of the exhaust treatment components. In this position, the existence of the evaporator does not influence on the operation of the exhaust treatment components. However, in case when the combustion engine is high loaded during a longer period of time, there is a risk that the exhaust gases heat the exhaust treatment components to a too high temperature. In this cases, the exhaust treatment components do not provide an optimal treatment of the exhaust gases and might be permanently damaged.
The object of the present invention is to control the exhaust gas flow in an exhaust line comprising at least one exhaust treatment component and an evaporator of a WHR system in a manner such that the exhaust treatment component provides a substantially optimal treatment of the exhaust gases also during operating conditions when the exhaust gases have a high temperature.
The above mentioned object is achieved by the control system according to the claims. During operating conditions when an exhaust treatment component has a lower temperature than a specific temperature, the control unit initiates a movement of a valve arrangement to a first position in which it directs the exhaust gases to the exhaust treatment component before the exhaust gas flow is directed to the evaporator. The specific temperature may be an upper temperature of a temperature range at which the exhaust treatment component provides a substantially optimal treatment of the exhaust gases. The specific temperature may be a constant temperature or a temperature varying with other operating parameters. When the valve arrangement is in the first position, the relatively hot exhaust gases may increase or maintain the temperature the exhaust treatment component before they are cooled down in the evaporator. During operating conditions when the exhaust treatment component has a higher temperature than the specific temperature, the control unit initiates a movement of the valve arrangement to a second position in which the exhaust gases are directed to the evaporator before they are directed to the exhaust treatment component. In this case, the exhaust gases are cooled down in the evaporator before they enter the exhaust treatment component. In this case, the exhaust gases entering the exhaust treatment component mostly have a lower temperature than the exhaust treatment component. As a consequence, the exhaust gases cool down the exhaust treatment component. As soon as the exhaust treatment component has been cooled to a temperature below the specific temperature, the control systems initiates a movement of the valve arrangement back to the first position. The control system makes it possible to avoid heating of the exhaust treatment component to a too high temperature. As a consequence, it is possible to maintain a substantially optimal treatment of the exhaust gases even when the exhaust gases have a very high temperature. Furthermore, the exhaust gases may receive a lower temperature when they have passed through the exhaust treatment component. As a consequence, the working medium in the evaporator may be heated to a higher temperature when the valve arrangement is in the second position which increases the efficiency of the WHR system.
According to an embodiment of the invention, the valve arrangement comprises a valve member which alternatively directs exhaust gases from an upstream exhaust line section to the exhaust treatment component or to the evaporator. By means of such a valve member, it is easy to alternatively direct the exhaust gas flow initially to the exhaust treatment component or the evaporator. The exhaust line may comprise at least one intermediate exhaust line directing exhaust gases between the exhaust treatment component and the evaporator and a valve member configured to control the exhaust gas flow through the intermediate exhaust line. When the valve arrangement is in the first position, such an intermediate exhaust line directs the exhaust gases from the exhaust treatment component to the evaporator. When the valve arrangement is in the second position, such an intermediate exhaust line directs the exhaust gases from the evaporator to the exhaust treatment component. The exhaust gas flow through the intermediate exhaust line may be controlled by a valve member. Furthermore, the valve arrangement may comprise a valve member which alternatively directs the exhaust gases from the exhaust treatment component or the evaporator to a downstream exhaust line section. By means of such a valve member, it is easy to alternatively direct the exhaust gas flow from the exhaust treatment component or the evaporator to a downstream located part of the exhaust line. The valve member may be of arbitrary kind. The valve member may, for example, be a butterfly valve.
According to an embodiment of the invention, the valve arrangement comprises a valve member which, in said first position, is configured to direct exhaust gases from an upstream exhaust line section to the exhaust treatment component and from the evaporator to a downstream exhaust line section. Such a valve member may, in said second position, be configured to direct exhaust gases from the upstream exhaust line section to the evaporator and from the exhaust treatment component to the downstream exhaust line section. Such a valve member has several tasks. Thus, a valve arrangement including such a valve member may include few further valve members.
According to an embodiment of the invention, the valve arrangement may comprise a valve member which, in said first position, is configured to direct exhaust gases from an upstream exhaust line section to the exhaust treatment component and from the exhaust treatment component to the evaporator. Such a valve member may, in said second position, be configured to direct exhaust gases from the evaporator to the exhaust treatment component and from the exhaust treatment component to a downstream exhaust line section. Such a valve member also has several tasks. As a consequence, a valve arrangement including this valves member may include few further valve members.
According to an embodiment of the invention, the control system comprises a temperature sensor configured to sense the temperature of the exhaust gases in an upstream exhaust line section. In this case, the control unit receives information about the temperature of the exhaust gases which are led towards the exhaust treatment component and the evaporator. In view of this information, it is possible to adjust said specific temperature. Alternatively or in combination, the control system may comprise a sensor configured to sense the pressure or the temperature of the working medium in the WHR system. In order to provide an efficient operation of the WHR system, it is, for example, important to control the cooling of the working medium in a condenser of the WHR system. The cooling demand of the working medium is related to the absorption of heat in the evaporator.
According to an embodiment of the invention, the exhaust treatment component is a SCR catalyst. The ability of a SCR catalyst to reduce nitrogen oxides decreases above a temperature of about 450° C. Thus, it is suitable to use the control system for controlling the temperature of a SCR catalyst. Alternatively or in combination, the exhaust treatment component may include an oxidation catalytic converter DOC, a particulate filter DPF, or an ammonia slip catalytic converter ASC.
According to an embodiment of the invention, the valve arrangement comprises a valve member or valve part configured to change flow direction of the working medium in the evaporator. In certain cases, the exhaust gas flow may be directed through the evaporator in an opposite directions when the valve arrangement is in the first position or in the second position. In this case, it is also favorable to change the direction of the working medium flow through the evaporator in order to favor the heat transfer in the evaporator. This valve member may be a part of a valve member controlling the exhaust gas flow.
The above mentioned object is also achieved by the claimed method.
In the following preferred embodiments of the invention are described, as examples, with reference to the attached drawings, in which:
A temperature sensor 6 senses the temperature of the exhaust gases in an exhaust line section 3a located upstream of the exhaust treatment components 5 and an evaporator 7 of a WHR system. The upstream exhaust line section 3a comprises a first valve member 8 and a second valve 9. A control unit 10 controls the first valve member 8 and a second valve 9. A temperature sensor 11 senses the temperature of the at least one of the exhaust treatment components 5. The exhaust line 3 has an intermediate exhaust line 3b arranged between the exhaust treatment component 5 and the evaporator 7. An exhaust line section 3c is located downstream of the exhaust treatment component 5 and the evaporator 7. The turbine 4a drives a compressor 4b of the turbo charger 4. The compressor 4b compresses air which is led, via a charged air line 12 to the combustion engine 2. The charged air line 12 comprises a charge air cooler 13 arranged at a front portion of the vehicle 1.
The combustion engine 2 is cooled by a cooling system with a circulating coolant. The cooling system comprises an engine inlet line 14 provided with a coolant pump 15 circulating the coolant in the cooling system. An engine outlet line 16 receives the coolant leaving the combustion engine 2. A thermostat 17 is arranged at an end of the engine outlet line 16. In case the coolant has a lower temperature than the regulating temperature of the thermostat 17, the coolant is directed back to the coolant pump 15 via a bypass line 18. In case the coolant has a higher temperature than the regulating temperature of the thermostat 17, the coolant is directed to a radiator 19 arranged at a front portion of the vehicle 1 in a position behind the charge air cooler 13. The radiator fan 20 and ram air provide a cooling air flow through the charge air cooler 13 and the radiator 19. The coolant that has circulated through the radiator 19, it is directed, via a radiator outlet line 21, back to the engine inlet line 14 and the coolant pump 15. The cooling system comprises a loop. The loop comprises a coolant inlet line 22 receiving coolant from the bypass line 18 or the radiator outlet line 21 depending on the position of the thermostat 17. The inlet line 22 leads coolant to a condenser 23. The loop comprises an outlet line 24 leading the coolant from the condenser 23 to the engine inlet line 14 and the coolant pump 15.
The vehicle is provided with a WHR-system (Waste Heat Recovery system). The WHR system comprises a pump 25 which pressurizes and circulates a working medium. The working medium may be ethanol, R245fa or other kind of working medium. The pump 25 pressurizes and circulates the working medium, via an evaporator inlet line 26, to the evaporator 7. The working medium is heated in the evaporator 7 by exhaust gases to a temperature at which it evaporates. The working medium is directed from the evaporator 7, via an expander inlet line 27, to an expander 28. A third valve member 37 is arranged in contact with the evaporator inlet line 26 and the evaporator outlet line 27. The third valve member 37 is settable in a first position in which it directs the working medium in one direction through the evaporator 7 and in a second position in which it directs the working medium in an opposite direction through the evaporator 7. The pressurized and heated working medium expands in the expander 28. The expander 28 generates a rotary motion which may be transmitted, via a suitable mechanical transmission, to a shaft of the drive train of the vehicle 1. Alternatively, the expander 28 may be connected to a generator transforming mechanical energy into electrical energy. The electrical energy may be stored in e.g. a battery. After the working medium has passed through the expander 28, it is directed, via an expander outlet line 29 to the condenser 23. The working medium is cooled in the condenser 23 by the coolant in the loop 22, 24 of the cooling system. The working medium is directed from the condenser 23, via a condenser outlet line 30, to a receiver 31. Working medium sucks, via an inlet line 32 from the receiver 31, to the pump 25.
During operation of the combustion engine 2, the control unit 10 receives substantially continuously information from the sensor 11 about the temperature of the exhaust treatment component 5. The control unit 6 may also receive information from the sensor 6 about the exhaust gas temperature in the upstream exhaust line section 3a and information from the sensor 33 about the temperature or the pressure of the working medium in the WHR system. The control unit 10 verifies if the temperature of the exhaust treatment component 5 is higher than a specific temperature. The specific temperature may be an upper temperature of a temperature range at which the exhaust treatment component 5 provides a substantially optimal treatment of the exhaust gases. The specific temperature may be a constant temperature or a temperature varying with other operating parameters such as the temperature of the exhaust gases in the upstream exhaust line section 3a or the temperature/pressure of the working medium in the WHR system.
During operating conditions when the exhaust treatment component 5 has a lower temperature than a predetermined operating temperature, the control unit 10 initiate a movement of the first valve member 8, the second valve member 9 and the third valve member 37 to a first position which is shown in
During operating conditions when the treatment component 5 have a higher temperature than the predetermined operating temperature, the control unit 10 initiates a movement of the first valve member 8 and the second valve member to a second position which is seen in
In case the exhaust treatment component 5 has a lower temperature than the specific temperature, the control unit 10 initiates a movement of the valve members 34, 35, 36 to a first position which is shown in
The invention is not restricted to the described embodiment but may be varied freely within the scope of the claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 1650345-0 | Mar 2016 | SE | national |
This application is a national stage application (filed under 35 § U.S.C. 371) of PCT/SE2017/050249, filed Mar. 15, 2017 of the same title, which, in turn claims priority to Swedish Application No. 1650345-0, filed Mar. 15, 2016 of the same title; the contents of each of which are hereby incorporated by reference.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/SE2017/050249 | 3/15/2017 | WO | 00 |