The present invention relates to a device and a method for determining rotational position of a rotating shaft of an equipment being part of a system for storing and retrieving goods holders.
The framework structure 100 comprises upright members 102 and a storage volume comprising storage columns 105 arranged in rows between the upright members 102. In these storage columns 105 storage containers 106, also known as bins, are stacked one on top of one another to form container stacks 107. The members 102 may typically be made of metal, e.g. extruded aluminum profiles.
The framework structure 100 of the automated storage and retrieval system 1 comprises a rail system 108 arranged across the top of framework structure 100, on which rail system 108 a plurality of container handling vehicles 301, 401 may be operated to raise storage containers 106 from, and lower storage containers 106 into, the storage columns 105, and also to transport the storage containers 106 above the storage columns 105. The rail system 108 comprises a first set of parallel rails 110 arranged to guide movement of the container handling vehicles 301, 401 in a first direction X across the top of the frame structure 100, and a second set of parallel rails 111 arranged perpendicular to the first set of rails 110 to guide movement of the container handling vehicles 301, 401 in a second direction Y which is perpendicular to the first direction X. Containers 106 stored in the columns 105 are accessed by the container handling vehicles 301, 401 through access openings 112 in the rail system 108. The container handling vehicles 301, 401 can move laterally above the storage columns 105, i.e. in a plane which is parallel to the horizontal X-Y plane.
The upright members 102 of the framework structure 100 may be used to guide the storage containers during raising of the containers out from and lowering of the containers into the columns 105. The stacks 107 of containers 106 are typically self-supportive.
Each prior art container handling vehicle 201, 301, 401 comprises a vehicle body 201a, 301a, 401a and first and second sets of wheels 201b, 201c, 301b, 301c, 401b, 401c which enable lateral movement of the container handling vehicles 201, 301, 401 in the X direction and in the Y direction, respectively. In
Each prior art container handling vehicle 201, 301, 401 also comprises a lifting device 304, 404 (visible in
Conventionally, and also for the purpose of this application, Z=1 identifies the uppermost layer available for storage containers below the rails 110, 111, i.e. the layer immediately below the rail system 108, Z=2 the second layer below the rail system 108, Z=3 the third layer etc. In the exemplary prior art disclosed in
The storage volume of the framework structure 100 has often been referred to as a grid 104, where the possible storage positions within this grid are referred to as storage cells. Each storage column may be identified by a position in an X- and Y-direction direction, while each storage cell may be identified by a container number in the X-, Y- and Z-direction.
Each prior art container handling vehicle 201, 301, 401 comprises a storage compartment or space for receiving and stowing a storage container 106 when transporting the storage container 106 across the rail system 108. The storage space may comprise a cavity arranged internally within the vehicle body 201a as shown in
The cavity container handling vehicles 201 shown in
Alternatively, the cavity container handling vehicles 401 may have a footprint which is larger than the lateral area defined by a storage column 105 as shown in
The rail system 108 typically comprises rails with grooves in which the wheels of the vehicles run. Alternatively, the rails may comprise upwardly protruding elements, where the wheels of the vehicles comprise flanges to prevent derailing. These grooves and upwardly protruding elements are collectively known as tracks. Each rail may comprise one track, or each rail may comprise two parallel tracks; in other rail systems 108, each rail in one direction may comprise one track and each rail in the other perpendicular direction may comprise two tracks. The rail system may also comprise a double track rail in one of the X or Y direction and a single track rail in the other of the X or Y direction. A double track rail may comprise two rail members, each with a track, which are fastened together.
WO2018/146304A1, the contents of which are incorporated herein by reference, illustrates a typical configuration of rail system 108 comprising rails and parallel tracks in both X and Y directions.
In the framework structure 100, a majority of the columns 105 are storage columns 105, i.e. columns 105 where storage containers 106 are stored in stacks 107. However, some columns 105 may have other purposes. In
In
The access station may typically be a picking or a stocking station where product items are removed from or positioned into the storage containers 106. In a picking or a stocking station, the storage containers 106 are normally not removed from the automated storage and retrieval system 1, but are, once accessed, returned into the framework structure 100. A port can also be used for transferring storage containers to another storage facility (e.g. to another framework structure or to another automated storage and retrieval system), to a transport vehicle (e.g. a train or a lorry), or to a production facility.
A conveyor system comprising conveyors is normally employed to transport the storage containers between the port columns 119, 120 and the access station.
If the port columns 119, 120 and the access station are located at different heights, the conveyor system may comprise a lift device with a vertical component for transporting the storage containers 106 vertically between the port column 119, 120 and the access station.
The conveyor system may be arranged to transfer storage containers 106 between different framework structures, e.g. as is described in WO2014/075937A1, the contents of which are incorporated herein by reference.
When a storage container 106 stored in one of the columns 105 disclosed in
When a storage container 106 is to be stored in one of the columns 105, one of the container handling vehicles 201, 301, 401 is instructed to pick up the storage container 106 from the pick-up port column 120 and transport it to a location above the storage column 105 where it is to be stored. After storage containers 106 positioned at or above the target position within the stack 107 have been removed, the container handling vehicle 201, 301, 401 positions the storage container 106 at the desired position. The removed storage containers 106 may then be lowered back into the storage column 105 or relocated to other storage columns 105.
For monitoring and controlling the automated storage and retrieval system 1, e.g. monitoring and controlling the location of respective storage containers 106 within the framework structure 100, the content of each storage container 106 and the movement of the container handling vehicles 201, 301, 401 so that a desired storage container 106 can be delivered to the desired location at the desired time without the container handling vehicles 201, 301, 401 colliding with each other, the automated storage and retrieval system 1 comprises a control system 500 (shown in
The container handling vehicles 201, 301, 401 have numerous rotating axles, such as axles associated with the respective set of wheels 201b, 201c, 301b, 301c, 401b, 401c (two axles per set of wheels). There are various ways of keeping track of rotational position of these axles. By way of example, pulse counters/encoders may be used to monitor rotational position/speed of an axle. However, modern, high-resolution pulse counters/encoders are constructionally complex and their use can introduce inaccuracies. Such an encoder is disclosed in WO2016120075A1.
JPH0743134A is from a remote technical field and discloses an overly constructionally complex rotation angle tracker.
In view of the above, it is desirable to provide a solution that solves or at least mitigates the aforementioned problems belonging to the prior art.
The present invention is set forth and characterized in the independent claims, while the dependent claims describe other characteristics of the invention.
A first aspect of the invention relates to a position sensing device for determining a rotational position of a rotating shaft of a remotely operated vehicle of a system for storing and retrieving goods holders, said rotating shaft being a wheel axle of the remotely operated vehicle, wherein said position sensing device comprises: a reflector attached to the rotating shaft so as to rotate simultaneously with said shaft, a distance measuring unit arranged to emit a beam of radiation towards a portion of the reflector, as the shaft and reflector are rotated with respect to the distance measuring unit, wherein the emitted beam is parallel to the rotating shaft, and to receive a return beam generated when the emitted beam is reflected by the portion of the reflector, the distance measuring unit being configured to output a signal based on a distance of said beam to said portion of the reflector, wherein a rotational position of the rotating shaft is determined based on the output signal of measured distance from said distance measuring unit.
By providing the device as defined above, a number of advantages is achieved.
More specifically, a robust device for high resolution measurement is achieved, the performance of the device not being negatively affected by presence of dust and/or debris.
In addition and in contrast to the current art, as represented by WO2016120075A1, use of the device as claimed doesn't introduce errors into the position determining system.
Moreover, the structural details of the element may be easily modified in accordance with system needs. By way of example, reflector surface may be made wavy and/or stepped.
Furthermore, the reflector may be integrally formed with the wheel axle and arranged at an end of said axle. In addition to achieving space savings, this confers a more robust axle design, less prone to breakage. A reflector in accordance with this embodiment is substantially cylindrically-shaped and doesn't radially extend beyond outer surface of the axle.
A second aspect of the invention relates to a method for determining rotational position of a rotating shaft of a remotely operated vehicle of a system for storing and retrieving goods holders, wherein a reflector is attached to the rotating shaft, the reflector rotating simultaneously with said shaft and said rotating shaft being a wheel axle of the remotely operated vehicle, said method comprising:
For the sake of brevity, advantages discussed above in connection with the device as defined above may also be associated with the method and are not further discussed.
For the purposes of this application, the term “container handling vehicle” used in “Background and Prior Art”-section of the application and the term “remotely operated vehicle” used in “Detailed Description of the Invention”-section both define a robotic wheeled vehicle operating on a rail system arranged across the top of the framework structure being part of an automated storage and retrieval system.
Analogously, the term “storage container” used in “Background and Prior Art”-section of the application and the term “goods holder” used in “Detailed Description of the Invention”-section both define a receptacle for storing items. In this context, the goods holder can be a bin, a tote, a pallet, a tray or similar. Different types of goods holders may be used in the same automated storage and retrieval system.
The relative terms “upper”, “lower”, “below”, “above”, “higher” etc. shall be understood in their normal sense and as seen in a Cartesian coordinate system. When mentioned in relation to a rail system, “upper” or “above” shall be understood as a position closer to the surface rail system (relative to another component), contrary to the terms “lower” or “below” which shall be understood as a position further away from the rail system (relative another component).
Following drawings are appended to facilitate the understanding of the invention. The drawings show embodiments of the invention, which will now be described by way of example only, where:
In the following, embodiments of the invention will be discussed in more detail with reference to the appended drawings. It should be understood, however, that the drawings are not intended to limit the invention to the subject-matter depicted in the drawings.
The framework structure 100 of the automated storage and retrieval system 1 is constructed in accordance with the prior art framework structure 100 described above in connection with
The framework structure 100 further comprises storage compartments in the form of storage columns 105 provided between the members 102 where storage containers 106 are stackable in stacks 107 within the storage columns 105.
The framework structure 100 can be of any size. In particular, it is understood that the framework structure can be considerably wider and/or longer and/or deeper than disclosed in
Various aspects of the present invention will now be discussed in more detail with reference to
The position sensing device 10 of
The reflector 14 shown in
In an embodiment, said portion of the reflector 14 has an irregular surface facing the distance measuring unit 16. By way of example, said surface could be wavy and/or stepped surface. In one embodiment, the wavy and the stepped surfaces are superposed. This could improve resolution of the device 10 or, alternatively, generate two different return signals.
In the shown embodiment, the distance measuring unit 16 is at least partially enclosed by a housing 22. In a related embodiment (not shown), the housing could also enclose the reflector and a section of the shaft. Hereby, total light contamination of the position sensing device 10 could be kept at a minimum.
Still with reference to
The distance measuring unit 16 of
The above-discussed position sensing device 10 is structurally simple and robust as its performance is not negatively affected by presence of dust and/or debris. The device is capable to perform high resolution measurements.
The distance measuring unit 16 can be part of a central computer system of the remotely operated vehicle or it can be a separate, standalone unit (as shown in
In one embodiment of the invention, the beam emitter emits a light beam, preferably an IR light beam. One suitable beam emitter is part of a Vishay VCNL4000 sensor with a wavelength detection peak at around 900 nm. In an alternative embodiment, the beam emitter emits an ultrasonic beam.
In another embodiment (not shown), a distance measuring unit is arranged to emit a further beam of radiation towards a portion of the reflector, as the shaft and reflector are rotated with respect to the distance measuring unit, and to receive a further return beam generated when the emitted further beam is reflected by the portion of the reflector. Hereby, resolution/accuracy may be even further improved.
On a general level, the above-discussed position sensing device could also be employed to detect wear and tear of the axle and its components. More specifically, if an axle bearing is failing for example, its vibrations would be transferred to the axle and, in turn, make it vibrate. Hereby, external noise information would be added to the return beam reflected by the portion of the reflector. Subsequently, the distance measuring unit would separate the distance-related information from the external noise-information. Based on the external noise-information, it could be determined whether a mechanical failure of the axle is imminent.
In the preceding description, various aspects of the position sensing device 10 for determining rotational position of a rotating shaft 12 according to the invention have been described with reference to the illustrative embodiment. For purposes of explanation, specific numbers, systems and configurations were set forth in order to provide a thorough understanding of the device and its workings. However, this description is not intended to be construed in a limiting sense. Various modifications and variations of the illustrative embodiment, as well as other embodiments of the system, which are apparent to persons skilled in the art to which the disclosed subject matter pertains, are deemed to lie within the scope of the present invention.
Number | Date | Country | Kind |
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20220259 | Feb 2022 | NO | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2023/054071 | 2/17/2023 | WO |