Patent Application
20210316349
The invention relates to a device and method for descaling, in particular for descaling surfaces with a liquid sprayed from a rotating nozzle head, such as in a rolling mill for producing steel strips or strips of non-ferrous metals.
Systems and methods for descaling rolling stock, such as thin rolled steel, by spraying it with high pressure water from rotating nozzles are known from the patent publications U.S. Pat. No. 5,502,881 and US 2007/0277358 A1. In the techniques described therein, the rolling stock moves past a linear array of nozzle heads that extends across a width of the rolling stock. Each of the nozzle heads in the array is mounted for rotation, and comprises a plurality of nozzles positioned along an outer circumference of the nozzle head. Each of the nozzles of the nozzle head sprays liquid, such as water under high pressure on the rolling stock, thereby removing scale that may form on the rolling stock.
For ease of presentation,
In the areas of overlap indicated by the strips 104, 104′, more liquid impinges under pressure on the rolling stock 100 than in surrounding areas, which may lead to unwanted non-uniformities or even descaling marks on the rolling stock 100.
There is hence a need for a device and method that allows for a more homogeneous, uniform descaling of rolling stock.
This objective is achieved with a nozzle head for descaling rolling stock according to independent claim 1, and a method for descaling rolling stock according to independent claim 12. The dependent claims refer to preferred embodiments.
A nozzle head for descaling rolling stock according to the invention, said rolling stock moving relative to said nozzle head, is adapted to be mounted for rotation about an axis of rotation relative to a surface of said rolling stock and comprises a plurality of nozzles adapted to spray a liquid on said rolling stock, wherein said nozzles are positioned at different radial distances from said axis of rotation.
Moving said nozzles away from the outer periphery of the rotating nozzle head may seem counter-intuitive and counterproductive to one skilled in the art, since it reduces the range and angular momentum of the emitted liquid. However, it is the insight of the inventor that nozzles that are positioned at different radial distances from said axis of rotation may lead to a more uniform and more homogeneous spray pattern across the rolling stock, and hence to an improved descaling result.
In particular, given that the spray pattern is more uniform, unwanted descaling marks on the rolling stock can be effectively avoided.
In addition, given that the spray pattern is more uniform, the desired descaling result can be achieved with a smaller amount of liquid intake, or liquid at lower pressure, and hence more efficiently and at lower costs.
The techniques of the present invention can be employed for hot and cold descaling of a large variety of workpieces or stock, including steel or other ferrous metals as well as non-ferrous metals such as aluminum, brass, or copper.
The techniques of the present invention may replace inferior methods of descaling for non-ferrous metals, such as chemical descaling, in particular etching, or descaling by means of brushes.
The techniques according to the present invention are versatile and can be employed for materials of any shape or dimension.
A stock, in the sense of the present disclosure, may denote any object requiring descaling, including objects of varying material composition, size or shape.
For instance, a stock may comprise steel strips or strips of non-ferrous metals, such as slabs, plates or other wide steel products in hot or cold condition. Moreover, the stock may comprise blooms, bars, profiles, round steel, pipe or wires, as well as ingots and blooms from ingot mold casting.
The stock may be formed in forging mills in all kinds of shapes, including rings.
A rotation, in the sense of the present disclosure, may relate to a circular motion or an elliptical motion, or any other kind of motion in which said nozzle head turns relatively to said surface of said rolling stock.
An axis of rotation, in the sense of the present disclosure, may refer to an axis perpendicular to a plane of said rotation. Said axis of rotation may coincide with a drive axis of said nozzle head. However, this is optional, and said axis of rotation may also be an imaginary axis defined solely by said rotational movement of said nozzle head.
A rolling stock, in the sense of the present disclosure, refers to a stock that moves relative to said nozzle head. For instance, said nozzle head may be stationary, and said stock may move in a linear direction relative to said nozzle head. In other embodiments, the stock may be stationary, and said nozzle head may be moved across said rolling stock, in addition to said rotation of said nozzle head relative to said surface. In other embodiments, both the stock and the nozzle head may move relative to a stationary frame of reference.
In an embodiment, said nozzle head comprises at least a first nozzle positioned at a first radial distance from said axis of rotation, and a second nozzle positioned at a second radial distance from said axis of rotation, wherein said second distance is smaller than said first distance.
In particular, said second nozzle is positioned away from a circumferential periphery of said nozzle head.
The inventor found that positioning said second nozzle at a smaller distance from said axis of rotation may lead to a more homogeneous descaling, and may avoid descaling strips.
A radial distance between neighboring nozzles may be chosen such that the corresponding spray patterns touch each other or overlap slightly on a surface of the rolling stock. This may allow to achieve a particularly homogeneous descaling of the rolling stock.
In general, the radial distance between neighboring nozzles may depend both on a distance between the nozzle head and the surface of the rolling stock, and on a jet opening angle or spray angle of the respective nozzles.
In general, the larger the height of the nozzles above the surface of the rolling stock, and the wider the jet opening angle of the jet exiting from the nozzles, the greater the radial distance between neighboring nozzle heads can be chosen.
In a non-limiting example, said second radial distance amounts to at most 0.9 times said first radial distance, and in particular at most 0.8 times said first radial distance.
In an embodiment, said plurality of nozzles are arranged along circles or ellipses with different radii.
Said radii may be measured from said axis of rotation.
For instance, said nozzle head may comprise a first group of at least one nozzle arranged at a first radius, and a second group of at least one nozzle arranged at a second radius, wherein said second radius is smaller than said first radius.
In general, each of said first group of nozzles and/or said second group of nozzles may comprise any number of nozzles.
According to an example, the number of nozzles in the first group of nozzles and/or the number of nozzles in the second group of nozzles is at least two.
In an embodiment, a number of nozzles in said second group of nozzles may be no larger than a number of nozzles in said first group of nozzles, in particular smaller than a number of nozzles in said first group of nozzles.
Nozzles at a larger diameter will usually sweep across and descale a larger surface area 30 portion. Hence, by varying the number of nozzles with the diameter, a more homogeneous descaling over the entire surface of the rolling stock can be achieved.
In an embodiment, said second radius may be at most 0.9 times said first radius, and in particular at most 0.8 times said first radius.
The invention is not limited to nozzles arranged along two circles or ellipses, but may comprise nozzles at any number of distances from said axis of rotation.
For instance, said nozzle head may comprise a third group of at least one nozzle positioned at a third radius, wherein said third radius is smaller than said second radius.
The third group of nozzles may comprise any number of nozzles.
A number of nozzles in said third group of nozzles may be no larger than a number of nozzles in said second group of nozzles, and in particular may be smaller than a number of nozzles in said second group of nozzles.
According to an example, the number of nozzles in said third group of nozzles may be at least two.
In an embodiment, said third radius is at most 0.8 times said first radius, and in particular at most 0.7 times said first radius.
According to an embodiment, said nozzles may be radially angle inclined outwardly.
The inventor found that a radial inclination of the nozzles may enhance the range of the spray pattern, and may lead to a more homogeneous descaling.
In an embodiment, an outward inclination angle may amount to at least 10 or at least 50, and in particular at least 10°.
In an embodiment, said outward inclination angle is at most 40°, or at most 30°, or at most 20°, or at most 150 and in particular at most 10°.
Nozzles at different radial distance from said axis of rotation may have different outward inclination angles.
In an embodiment, said nozzle head comprises at least a first nozzle positioned at a first radial distance from said axis of rotation, said first nozzle being radially inclined outwardly at a first outward inclination angle, and a second nozzle positioned at a second radial distance from said axis of rotation, said second nozzle being radially inclined outwardly at a second outward inclination angle, wherein said second radial distance is smaller than said first radial distance and wherein said second outward inclination angle is different from said first outward inclination angle.
Said second outward inclination angle may be larger or smaller than said first outward inclination angle.
By varying the outward inclination angle with a radial distance of the corresponding nozzle from said axis of rotation, a more homogeneous descaling can be achieved.
In some examples, said second outward inclination angle may be zero, or essentially zero.
In these examples, only the nozzles positioned at the largest radial distance may be inclined outwardly.
Alternatively or additionally, said nozzles may be inclined in a circumferential direction of said nozzle head.
In an embodiment, said nozzles may be inclined in or along a direction of rotation of said nozzle head.
Alternatively, said nozzles may be inclined against a direction of rotation of said nozzle head.
In an example, a circumferential inclination angle may be at least 50, and in particular at least 10°. In some examples, the circumferential inclination angle may be in a range of 30 to 20°, and may be adjusted in accordance with a rotation speed of the nozzle head.
In an embodiment, a circumferential inclination angle may amount to at most 50°, and in particular at most 40° or at most 20°.
Again, a more homogeneous spray pattern can be achieved by varying the circumferential inclination angle with the radial distance of the corresponding nozzle from said axis of rotation.
In an embodiment, said nozzle head comprises at least a first nozzle positioned at a first radial distance from said axis of rotation, said first nozzle being inclined in a circumferential direction at a first circumferential inclination angle, and a second nozzle positioned at a second radial distance from said axis of rotation, said second nozzle being inclined in a circumferential direction at a second circumferential inclination angle, wherein said second radial distance is smaller than said first radial distance and wherein said second circumferential inclination angle is different from said first circumferential inclination angle.
In an example, said second circumferential inclination angle may be smaller than said first circumferential inclination angle.
Alternatively, said second circumferential inclination angle may be greater than said first circumferential inclination angle.
The uniformity of the spray pattern may also be enhanced by varying the amount of liquid sprayed from said nozzles at different radial distances, such as by varying the liquid pressure and/or varying an orifice size of said nozzles.
In an embodiment, said nozzle head comprises at least a first nozzle positioned at a first radial distance from said axis of rotation, said first nozzle having a first orifice size, and a second nozzle positioned at a second radial distance from said axis of rotation, said second nozzle having a second orifice size, wherein said second radial distance is smaller than said first radial distance, and wherein said second orifice size is different from said first orifice size, in particular smaller or larger than said first orifice size.
Said orifice size may relate to an orifice diameter.
In some embodiments, said orifices of said nozzles may have a circular cross-section. In other embodiments, a cross-section of said orifices may be elliptical. In still other embodiments, said orifices may be slit-shaped.
The invention also relates to a device for descaling rolling stock, comprising a nozzle head with some or all of the features described above, said nozzle head being mounted for rotation about said axis of rotation relative to said surface of said rolling stock.
Said device may further comprise a drive unit adapted to rotate said nozzle head about said axis of rotation.
In an embodiment, said device further comprises a supply unit adapted to supply said liquid to said nozzle head.
The invention has so far been described with reference to a single nozzle head. However, as explained in the background section, in practice descalers oftentimes comprise a plurality of nozzle heads, such as arranged in an array across a width of said rolling stock.
The present invention hence also relates to a device for descaling rolling stock, comprising a plurality of nozzle heads with some or all of the features recited above.
In an example, said nozzle heads may be arranged across a width of said rolling stock, in particular vertically and/or horizontally across a width of said rolling stock.
In some examples, said nozzle heads may be arranged in at least one row, and in particular in a plurality of staggered rows.
A staggered configuration may be particularly advantageous if nozzle heads are provided on several surface sides of said rolling stock, so as to prevent the ejected jets of liquid from interfering.
In some examples, said nozzle heads are arranged circularly across said rolling stock.
Other geometries may likewise be used, depending on the type and shape of the rolling stock.
For instance, said nozzle heads may be arranged in several different rows, wherein the different rows may be formed at an angle with respect to one another. In case the rolling stock comprise a bar or bloom, different rows of nozzle heads may be arranged to descale different side phases of the rolling stock.
In case the rolling stock comprises a rod or tube with a circular cross-section, said nozzle heads may be arranged in a star configuration.
Neighboring nozzle heads may be counter-propagating.
The features of the nozzle head, including the number of nozzles at varying distances from said axis of rotation, their respective outward inclination angles and circumferential inclination angles may vary among said plurality of nozzle head, in particular depending on a position of said nozzle heads in said row across said width of said rolling stock.
For instance, nozzle heads at the boundary or edge of the rolling stock may comprise a smaller number of nozzles than nozzle heads in the center, in particular a smaller number of nozzle along the outermost circumference of the respective nozzle head.
In an example, said device comprises a first nozzle head and a second nozzle head, in particular arranged in a row across a width of said rolling stock, wherein said first nozzle head and said second nozzle head are nozzle heads with some or all of the features described above, wherein said first nozzle head is mounted for rotation about a first axis of rotation relative to a surface of said rolling stock, wherein said first nozzle head comprises a first plurality of nozzles adapted to spray said liquid on said rolling stock, wherein said first plurality of nozzles comprises a first group of at least one nozzle positioned at a first radius, and a second group of at least one nozzle positioned at a second radius, wherein said second radius is smaller than said first radius.
Similarly, said second nozzle head may be mounted for rotation about a second axis of rotation relative to a surface of said rolling stock, wherein said second nozzle head comprises a second plurality of nozzles adapted to spray said liquid on said rolling stock.
Said second plurality of nozzles comprises a first group of at least one nozzle positioned at a first radius, and a second group of at least one nozzle positioned at a second radius, wherein said second radius is smaller than said first radius.
Said first nozzle head may be positioned closer to a boundary or an edge of said rolling stock than said second nozzle head, wherein said first group of nozzles of said first nozzle head comprises fewer nozzles than said first group of nozzles of said second nozzle head, and/or wherein said first group of nozzles of said first nozzle head comprises nozzles of smaller orifice size than said first group of nozzles of said second nozzle head.
A surface area of said rolling stock that said first nozzle head needs to descale in the vicinity of said boundary or edge of said rolling stock may be smaller than the surface area to be descaled by a nozzle head towards the center of the rolling stock. By adapting the size of nozzles or their numbers accordingly, a more homogeneous descaling can be achieved, and a waste of descaling liquid or other resources can be avoided.
The invention further relates to a method for descaling rolling stock, comprising the steps of rotating a nozzle head about an axis of rotation relative to a surface of said rolling stock, said nozzle head comprising a plurality of nozzles, and spraying a pressurized liquid on said rolling stock from said nozzles, wherein said nozzles are positioned at different radial distances from said axis of rotation.
Said method may further comprise a step of moving said rolling stock and said nozzle head relative to one another.
Said nozzle head may be a nozzle head with some or all of the features described above.
Said rolling stock may be a heated or non-heated stock of metal, in particular a stock of a non-ferrous metal.
In an embodiment, said method further comprises a step of supplying said liquid to said nozzles.
Said liquid may be any liquid suitable for descaling. In an embodiment, said liquid comprises water, or is water.
Said plurality of nozzles may comprise at least a first nozzle positioned at a first radial distance from said axis of rotation, and a second nozzle positioned at a second radial distance from said axis of rotation, wherein said second radial distance is smaller than said first radial distance, and said method comprises a step of spraying a different amount of liquid from said second nozzle than from said first nozzle, in particular a different amount of liquid per rotation of said nozzle head.
By varying the amount of liquid sprayed per rotation with a distance from said axis of rotation, a more homogeneous descaling and a more efficient use of descaling liquid can be achieved.
Nozzles at a smaller radial distance may sweep across a smaller area of said surface of said rolling stock, and hence may require less liquid, or at liquid at lower pressure.
In an embodiment, the method comprises a step of spraying a smaller amount of liquid from said second nozzle than from said first nozzle, in particular a smaller amount of liquid per rotation of said nozzle head.
The invention further relates to a computer program or to a computer program product comprising computer-readable instructions, wherein said instructions, when read on said computer, are adapted to implement on a device for descaling rolling stock functionally connected to said computer a method with some or all of the features described above.
In some examples, the computer program or computer program product may comprise instructions for registering operation parameters such as flow, pressure, rotation speed, distance between the stock and the nozzles of the nozzle head, and/or nozzle spray angle. The computer program or computer program product may be adapted to compute and/or display the impact on the surface of the rolling stock based on these parameters.
The features and numerous advantages of the device and method for descaling rolling stock will become best apparent from a detailed description of embodiments with reference to the drawings, in which:
Embodiments of the invention will now be described for the example of the descaling of a hot rolled stock of thin steel by spraying it with water under high pressure. However, the present invention is versatile, and can be applied for the descaling of a large variety of materials, including the hot or cold descaling of ferrous or non-ferrous metals.
The rolling mill 10 comprises a plurality of roughing mills along the path of the rolling stock 14.
As can be further taken from
The descaling device 22 comprises a plurality of nozzle heads 24 arranged in a linear array across the width of the rolling stock 14.
Each of the nozzle heads 24 is mounted to rotate around a central axis of rotation Z. For ease of presentation, only one axis Z is depicted in
In some examples, the drive unit may comprise an electric motor adapted to rotate the nozzle heads 24 relative to the surface of the rolling stock 14 at a number of revolutions of from 200 to 1,200 rpm.
As can be further taken from
As can be taken from
As can be further taken from
Some or all of the nozzles 40a to 40d can be tilted slightly outwardly, for instance at an outward inclination angle in the range of approximately 10°.
Moreover, each of the nozzles 40a to 40d may be inclined in a forward circumferential direction, i.e. in a direction of rotation of the spray head 24. For instance, a circumferential inclination angle of the nozzles may be in the range of approximately 20°.
Once the nozzle head 24 rotates and the nozzles 40a to 40d spray the liquid under the outward inclination angle and forward inclination angle onto the surface of the rolling stock 14, scale layers that may form on the surface of the rolling stock 14 during the milling, or in between milling steps, are efficiently and thoroughly removed.
The design and inner workings of the nozzle head 14 may be generally similar to those described in U.S. Pat. No. 5,502,881 and US 2007/0277358 A1, and full reference is made to these documents.
However, unlike in the prior art, the nozzles are not all arranged at an outmost circumference of the nozzle head 24. Rather, the nozzles are positioned at different radial distances from the axis of rotation Z, as will now be described in further detail with reference to
As can be taken from
In general, each of the respective circles 441, 442, 443 may comprise any number of nozzles. In some examples, any of the circles 441, 442, 443 comprises at least two nozzles.
In some examples, the number of nozzles per circle 441, 442, 443 may be at most six.
In the example of
A radial distance R between nozzles on different radii may be chosen depending on the height H of the nozzles above the rolling stock 14 and depending on the jet opening angle α of the nozzles so that the spray patterns of the neighboring nozzles touch or slightly overlap when impinging on the stock 14.
A corresponding configuration for neighboring nozzles 40b, 40c is shown in
As can be taken from this relation, the jet opening angle α, the radial distance R between neighboring nozzles and the height H of the nozzles above the surface of the rolling stock 14 may be interdependent.
The distribution of nozzles 40a to 40e at varying radial distances from the axis of rotation Z leads to a more homogeneous, more uniform spray pattern across the surface of the rolling stock 14. A corresponding spray pattern 46 is shown schematically in
The examples of
Moreover, the nozzles 40a to 40e need not necessarily be arranged pairwise or in circles, but could be distributed differently at different radial distances from the axis of rotation Z on the lower side of the nozzle head 24.
The outward inclination angle and circumferential inclination angle of the nozzles 40a to 40e may be chosen identically or differently for each of the nozzles 40a to 40e.
Similarly, an orifice size, such as an orifice diameter, of the nozzles 40a to 40e may vary, depending on a distance of the respective nozzle from the axis of rotation Z. For instance, the outermost nozzles 40a, 40b on the circle 441 may have orifices of larger size than the innermost nozzle 40e on the circle 443, and hence may spray more liquid per rotation, in accordance with the larger surface area of the rolling stock 14 across which they sweep.
In case several nozzle heads 24 are arranged in a row or otherwise across a width of the rolling stock 14, as illustrated in
However, in other embodiments, the configuration and position of the nozzles may differ depending on the position of the nozzle head 24 in the descaling device 22. For instance, a nozzle head at the edge or boundary of the rolling stock 14 could have a smaller number of nozzles, or nozzles with a smaller orifice size on the outermost circle. In an embodiment, such a nozzle head could correspond to the nozzle head shown in
In general, the number of nozzle heads, the number of nozzles on the different radii of the nozzle heads, as well as the distance between neighboring nozzle heads, the height H of the nozzles above the surface of the rolling stock and the fluid pressure can be chosen depending on the type and surface properties of the rolling stock, so to achieve a desired impingement.
A method according to an embodiment of the invention is schematically illustrated in the flow diagram of
In a first step S10, the nozzle head 24 is rotated about an axis of rotation Z relative to a surface of the rolling stock 14. Said nozzle head 24 comprises a plurality of nozzles 40a to 40e.
In a second step S12, a pressurized liquid, such as water, is sprayed on said surface of said rolling stock 14 from said nozzles 40a to 40e, wherein said nozzles 40a to 40e are positioned at different radial distances r1, r2, r3 from said axis of rotation Z.
The embodiments described above and the Figures merely serve to illustrate the invention, but should not be construed to imply any limitation. The scope of the invention is determined by the appended claims.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2018/072509 | 8/21/2018 | WO | 00 |
