The present disclosure relates to a drill and a method of using a drill.
Rotary drilling typically requires a large overhead force to push the drill into a substrate. Percussive drilling usually requires a lower overhead force to operate, but its penetration rate in rocks is often poor, and may only be effective at shallow depths. Rotary-percussive drills are able to use the rotary technique to drill significant depths, with the addition of percussive shocks reducing the overhead requirement, though they can be heavy, complex systems. There remains a need for developments in this field.
According to the present disclosure, there is provided a drill comprising: a drill bit comprising a first drill part and a second drill part configured to slide relative to each other, wherein the first and second drill parts are pivotally coupled at one end to a first member and a second member respectively; a cam engaged with the first member and the second member, wherein the first and second members act as followers to slide the parts of the drill bit in a reciprocating motion with respect to each other, between a retracted and an extended position; and a wedge comprising a first angled surface engaged with the first member and a second angled surface engaged with the second member, the wedge configured to urge the drill bit to pivot in a first direction when the first member is moved towards the retracted position and to pivot in a second direction when the second member is moved towards the retracted position.
The cam may be a cylindrical cam and the first and second members may extend on opposite sides of the cylindrical cam to transform rotational movement of the cylindrical cam to a linear reciprocating motion of the first and second members.
The drill may further comprise a motor to actuate both the reciprocating and pivot motions.
The first and second angled surfaces of the wedge may be a pair of surfaces having the same angle of incline, such that, in use, an angle through which the drill bit pivots in the first direction may be the same as an angle through which the drill bit pivots in the second direction.
The first member may comprise a hinge joint to pivotally couple to the first drill part and the second member may comprise a hinge joint to pivotally couple to the second drill part.
The hinge joint may comprise rounded contact points that engage each angled surface of the wedge.
The drill may further comprise a biasing means acting on the first and the second member to urge the first and the second members towards engagement with the angled surfaces of the wedge.
The first drill part may be coupled to the second drill part by an interlocking connection that may prevent lateral movement or rotation of the first drill part relative to the second drill part.
One of the first drill part and the second drill part may comprise a pin and the other of the first drill part and the second drill part may comprise a track, wherein the pin may be configured to travel within the track.
The drill may further comprise a chamber for the ingress of material to be sampled.
The drill may further comprise an openable cover to open and close the chamber.
The chamber may be provided at a location between the wedge and the cam, wherein the wedge may be closer to the drill bit than the cam.
The drill may further comprise a guide member for engagement with the first member and the second member. The guide member may comprise slots, and the first member and the second member may be configured to slide within said slots to guide the reciprocation motion. The guide member may be a sleeve disposed within an outer shell of the drill.
The drill may comprise a sealed housing to encapsulate the first and second members, the wedge and the cam, which may protect them from external environmental conditions.
According to the present disclosure, there is also provided a method of using the drill, wherein the method comprises: rotating the cam engaged with the first member and the second member, wherein the first and second members act as followers to slide the parts of the drill bit in a reciprocating motion with respect to each other, between a retracted and an extended position; and sliding one part of the drill bit into the retracted position, wherein the wedge urges the drill bit to pivot in a first direction as the first member is moved towards the retracted position and/or sliding the other part of the drill bit into the retracted position, wherein the wedge urges the drill bit to pivot in a second direction as the second member is moved towards the retracted position.
One or more embodiments of the invention will now be described, by way of example only, with reference to the accompanying schematic drawings, in which:
The scope of protection sought for various embodiments of the invention is set out by the independent claims. The embodiments and features, if any, described in the specification that do not fall under the scope of the independent claims are to be interpreted as examples useful for understanding various embodiments of the invention.
In the description and drawings, like reference numerals refer to like elements throughout.
Drilling systems play a critical role in planetary exploration missions. Rotary drills are commonly used in terrestrial applications, however the large masses needed to provide the overhead force necessary to push the drill into the substrate make them less suitable for planetary exploration. For example, both the stringent mass constraints imposed upon a mission and low gravity on some other bodies such as the Moon and Mars may make at least some rotary drills unsuitable for such applications.
Percussive drilling involves vibrating the drill bit. Whilst percussive drilling typically requires a lower overhead mass to operate, its penetration rate in rocks is often poor, and may only be effective at relatively shallow depths. Rotary-percussive drills are able to use the rotary technique to drill significant depths, with the addition of percussive shocks reducing the overhead requirement. Despite being heavy, complex systems, they have been used on several space missions.
The terms substrate, material, rock, medium and drilling medium as used herein are generally interchangeable and refer to a medium through which a drill is operating a drilling action.
The term drilling action as used herein generally refers to an operation of a drill in a medium, for example to form a bore in the medium.
A drill 1 according to a first embodiment is described herein with reference to
The term proximal as used herein is intended to mean a direction away from the tip 10 of the drill bit 2. The term distal as used herein is intended to mean a direction towards the tip 10 of the drill bit.
The first part 7 comprises a first mating face 11 and a first external face 12, the second part 8 comprises a second mating face 13 and a second external face 14. The first part 7 is configured to engage the second part 8 at their respective mating faces 11, 13, via an interlocking connection 15 (shown and further described in reference to
The first part 7 is pivotally coupled at its base 5 to a first member 22 by a hinge joint or oscillating rod 6, and the second part 8 is pivotally coupled at its base 5 to a second member 23 by a hinge joint or oscillating rod 6. The first and second members 22, 23, extend linearly through the stem 4, away from the drill bit 2 to the actuation mechanism 3. The first and second members 22, 23 are moved by the actuation mechanism 3 (described in more detail below with reference to
Each of the first part 7 and the second part 8 further comprises a plurality of teeth 9 on the external face 12, 14. The teeth 9 of the first part 7 are substantially symmetrical to the teeth 9 of the second part 8. The teeth 9 extend away from the tip 10 of the drill bit, in a proximal direction, and are spaced along a length of the first part 7 and the second part 8. The teeth 9 reduce in pitch size towards the tip 10. The teeth 9 are configured to engage a surrounding substrate during a drilling action. Advantageously the teeth 9 can be customised for the particular medium to be drilled.
The pin 16 comprises a head 20 and a neck 21, wherein the neck 21 extends between the head 20 and the mating face 13. The head 20 has a larger cross sectional area than the neck 21 and the track 17 has a shape complimentary to the head 20 of the pin 16 that narrows around the neck 21, such that the head 20 can be fully retained within the track 17. The first part 7 is therefore able to slide with respect to the second part 8, but is prevented from separating from the second part 8. As illustrated in
The proximal end of the first member 22 comprises a first follower portion 26 and the proximal end of the second member 23 comprises a second follower portion 27. The follower portions 26, 27 are each angled away from a central axis 28 of the drill 1, to extend on opposite sides of the cam 24. The follower portions, 26, 27 comprise at least one follower protrusion 29, which engages with a groove 30 of the cam 24.
As the cam 24 is continuously rotated by the motor 25, both follower portions 26, 27 are moved forwards in a distal direction and backwards in a proximal direction, with an amplitude that is a function of the slope of the groove 30 of the cam 24. The reciprocating movement of the first and second follower portions 26, 27 provides linear reciprocating movement to the first and second parts 7, 8 of the drill bit 2 respectively. Where the first part 7 or the second part 8 of the drill bit 2 is in its proximal most position, this is the retracted position. Where the first part 7 or the second part 8 is in the retracted position, the other of the first part 7 or the second part 8 is in its distal most position, the extended position. Therefore, the reciprocating movement of the first and second follower portions 26, 27 provides linear reciprocating movement to the first and second parts 7, 8 between a retracted position and an extended position. This is described in more detail with reference to
The actuation mechanism 3 is located away from the medium to be drilled, at a proximal end of the drill 1, to avoid any particles or dust created from the drilling action, or present in the medium, from affecting the actuation mechanism 3, particularly the motor 25.
Particularly, it is the oscillating rods 6 of the first and second members 22, 23 that engage the wedge 32. The oscillating rods 6 comprise contact points 38, in the form of protrusions or pins, which engage and slide along the angled surfaces 33, 34. As the reciprocating first and second members 22, 23, cause the contact points 38 to slide along the first and second angled surfaces 33, 34 of the wedge 32, the first and second members 22, 23 pivot about the oscillating rods 6.
The first angled surface 33 is symmetrical to the second angled surface 34. The first and second angled surfaces 33, 34 of the wedge 32 are a pair of surfaces having the same angle of incline, such that, in use, an angle through which the drill bit 2 pivots in the first direction is the same as an angle through which the drill bit 2 pivots in the second direction.
The drill 1, further comprises a biasing means 44, for example but not limited to a torsional spring or elastic member, acting on the first and the second members 22, 23 to urge the first and the second members 22, 23 towards engagement with the angled surfaces 33, 34 of the wedge 32. With the aid of the biasing means 44, the contact points 38 maintain continuous and full contact with the wedge 32 during a drilling operation. The oscillating rods 6 pivot about the hinge axis 49. Where the biasing means 44 is a torsional spring the torsional spring axis is at the same point as the hinge axis 49.
While the reciprocation motion mainly depends on the slope of the groove 30 of the cam 24, the oscillation or vibration motion depends on both the slope of the groove 30 of the cam 24 and the angle of the first and second angled surfaces 33, 34 of the wedge 32.
The first and second members 22, 23 also comprise supports 47 which are configured to contact and slide along an inner surface 48 of the outer shell of the stem 4. Advantageously the supports 47 improve the reciprocation motion of the first and second members 22, 23 within the stem 4. The supports 47 may be for example but not limited to pins, protrusions or bearings.
As the cam 24 is rotated further, the first follower 26 moves the first part 7 from the extended position shown in
During the operation of the drill as described with reference to
As illustrated in
The openable cover 35 is opened and closed by a latch which is moved by a linear actuator 37 (shown in
Advantageously the openable cover 35 of the sampling chamber 39 may be opened for the ingress of material to be sampled at predefined depth, after penetrating the medium. As shown in
As illustrated in
As illustrated in
In some embodiments the drill 1 is sealed and entirely encapsulated to protect it from external environmental conditions. In some embodiments it is the housing 43 which is entirely encapsulated. This is particularly relevant when the drill 1 is to be used in a location comprising tough environmental conditions, for example but not limited to, in space and in harsh weather conditions. The drill 1 may also be water tight for drilling in an underwater environment.
Advantageously the drill 1 provides a practical and durable design, having fewer moving parts than at least some prior art solutions. Having fewer moving parts can mean that the drill is less vulnerable to jamming and/or breakage. The drill 1 is also simpler to manufacture and assemble. Advantageously, a single motor may be used for both the reciprocation and oscillation motions described above. The drill 1 is compact and portable for attachment to other devices, or for use in many different locations. Advantageously the drill 1 is simple to deploy for use and stow when not in use. The drill 1 is also designed such that it can be used in harsh environmental conditions.
The drill 1 can be customised and optimised based on the desired application to provide different reciprocation and oscillation amplitudes just by changing the slope angle of the cylindrical cam grooves and the slope of the wedge angled surfaces, respectively.
Advantageously the drill 1 is also scalable. It can be envisaged that the drill 1 is used in a number of different applications. For example the drill 1 may be used in medical, oil and gas, space, terrestrial drilling and manufacturing applications, among others.
Many variants of the example embodiments described above and discussed below. The skilled person will be aware of further variants and modifications that may be made to the embodiments described herein.
In the above described embodiments the drill bit 2 comprises two halves, the first drill part 7 and the second drill part 8. However, in alternative embodiments intended within the scope of the present disclosure, the first drill part 7 may be of a different size and/or shape to the second drill part 8.
In the above described embodiments the drill bit 2 comprises two parts, the first drill part 7 and the second drill part 8. However, in alternative embodiments intended within the scope of the present disclosure, the drill bit 2 comprises more than two parts configured to slide relative to each other.
In some embodiments the drill bit 2 is removable and replaceable. The drill 1 may be usage with a variety of different customised drill bits 2. Advantageously if a drill bit 2 is damaged or if a different drill bit 2 is required to better suit the medium to be drilled, then the drill bit 2 can be changed.
In the above described embodiments the teeth 9 of the first drill part 7 are substantially symmetrical to the teeth 9 of the second drill part 8. However, in alternative embodiments intended within the scope of the present disclosure, the teeth 9 of the first drill part 7 can be different to the teeth 9 of the second drill part 8. In some embodiments only one of the first drill part 7 and the second drill part 8 comprises teeth 9.
In the above described embodiments the first mating face 11 is configured to engage the second mating face 13 via an interlocking connection 15. However, it can be appreciated that there are alternative known connection means which would enable the first part 7 to slide relative to the second part 8.
In the above described embodiments the teeth 9 are spaced along a length of the first part 7 and the second part 8. However, in alternative embodiments intended within the scope of the present disclosure, the teeth 9 are spaced along a portion of the first part 7 and/or the second part 8.
In the above described embodiments the first mating face 11 comprises the track 17 and the second mating face 13 comprises the pin 16. However, in alternative embodiments intended within the scope of the present disclosure, the second mating face 13 comprises the track 17 and the first mating face 11 comprises the pin 16. In some embodiments both the first and second mating faces 11, 13 comprise both a track 17 and a pin 16.
In the above described embodiments the head 20 and track 17 are rounded in shape. However, it can be appreciated that in alternative embodiments intended within the scope of the present disclosure, the head can be for example but not limited to, a cube, a disc, a cylinder, a cone or a hemisphere and fulfil the same purpose.
In the above described embodiments the head 20 is fully retained within the track 17. However, in alternative embodiments intended within the scope of the present disclosure, the track 17 can merely receive and guide the pin 16 and not fully retain it. For example the pin 16 may not comprise a neck 21, the pin 16 may comprise a ridge extending along a mating face 11, 13 of the first and/or second part 7, 8, which is triangular in cross section. The track 17 may comprise a complimentary V-shaped notch to receive the triangular ridge. This configuration still prevents lateral movement or rotation of the first and second parts 7, 8 relative to each other.
In the above described embodiments the first angled surface 33 is symmetrical to the second angled surface 34. However, in alternative embodiments intended within the scope of the present disclosure, the first angled surface 33 comprises a steeper or shallower angle of incline with respect to the central axis 28 of the drill 1, than the second angled surface 34. This is such that the drill bit 2 oscillates further in one direction than it does in the other.
In the above described embodiments in the neutral position the contact points 38 of the first and second members 22, 23 are at the same position along the angled surfaces 33, 34 of the wedge 32. However, in alternative embodiments intended within the scope of the present disclosure the contact points 38 may be of different sizes, and/or the angled surfaces 33, 34 may be of different slopes. In these embodiments, in the neutral position the contact points 38 of the first and second members 22, 23 may not be at the same position along the angled surfaces 33, 34 of the wedge 32.
In the above described embodiments the wedge 32 comprises a pair of angled surfaces. However, in alternative embodiments intended within the scope of the present disclosure, the drill 1 can be converted from a reciprocation and oscillation drill, to a reciprocation only mode by replacing the wedge 32 with a straight block and/or fixing the hinge joints or oscillating rod 6.
In the above described embodiments the torsional spring axis is at the same point as the hinge axis 49. However, in alternative embodiments intended within the scope of the present disclosure, the hinge axis 49 and/or the torsional spring axis may be provided at an alternative location.
In the above described embodiments the drill 1 comprises an openable cover 35 and an access cover 46. However, in alternative embodiments intended within the scope of the present disclosure, the openable cover 35 and the access cover 46 can be the same component.
In the above described embodiments the guide member 40 is a sleeve to guide the first and second members 22, 23 as they reciprocate. However, in alternative embodiments intended within the scope of the present disclosure alternative guide members can be envisaged. For example, the guide member may be a pin and track connection wherein at least one of the outer shell of the stem 4 and the members 22, 23 comprises a protrusion and the other of the outer shell of the stem 4 and the members 22, 23 comprises a receiving portion, such as a groove. The protrusion is guided in the receiving portion to guide the reciprocal motion of the members 22, 23.
In the above described embodiments the guide member 40 is fixed within the outer shell of the stem 4. However, in alternative embodiments intended within the scope of the present disclosure the guide member 40 may be moveable.
It will be appreciated that the above described example embodiments are purely illustrative and are not limiting on the scope of the invention. Other variations and modifications will be apparent to persons skilled in the art upon reading the present specification.
Moreover, the disclosure of the present application should be understood to include any novel features or any novel combination of features either explicitly or implicitly disclosed herein or any generalization thereof and during the prosecution of the present application or of any application derived therefrom, new claims may be formulated to cover any such features and/or combination of such features.
Although various aspects of the invention are set out in the independent claims, other aspects of the invention comprise other combinations of features from the described example embodiments and/or the dependent claims with the features of the independent claims, and not solely the combinations explicitly set out in the claims.
Number | Date | Country | Kind |
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2005716.2 | Apr 2020 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2021/050914 | 4/16/2021 | WO |