The present invention relates to a feeding system, a feeding unit, a feeder and a method for feeding rod-like elements, applicable in tobacco industry machines.
Tobacco industry products, such as cigarettes, may comprise segment filters with various filtering materials and structural elements. The segments may have a function of spacer elements, for example thin-walled or thick-walled tubes, tobacco smoke stream diffusing elements, for example sintered elements, smooth or porous elements, as well as elements for directing tobacco smoke flow. Such segments, comprised in the segment filter, typically have a form of rod-like elements. The term rod-like elements as used herein also relates to final products, such as cigarettes or filter rods.
The aim of the present invention is to provide a device, system and method for feeding groups of rod-like elements, in particular in tobacco industry machines.
There is disclosed a feeding system for feeding groups of rod-like elements for a tobacco industry machine, wherein the group comprises at least two rod-like elements arranged coaxially next to each other. The feeding system comprises: a container for the rod-like elements; a single element feeder for feeding individual rod-like elements from the container and comprising: a single-layer duct and an outlet formed by a feeding groove of a feeding wheel and a circumferential surface of a shoving away wheel; an intermediate storage for transferring the rod-like elements from the single element feeder along a storage duct to an elements group feeder, wherein an outlet of the storage duct has a tilting track forming a recess for stopping the rod-like elements. The elements group feeder comprises: a transporting duct connected to the storage duct; and a transporter comprising shovels, wherein the shovels are configured to transport the groups of the rod-like elements one after the other along the transporting duct from the storage duct to an outlet duct; and a pushing unit comprising a reciprocally movable pusher, configured to eject the group of the rod-like elements from the outlet duct.
The feeding groove of the feeding wheel may have openings for supplying negative pressure to the surface of the feeding groove.
At least one portion of a bottom of the single-layer duct of the single element feeder may be movable to force agitation of the rod-like elements accumulated in the single-layer duct of the single element feeder.
The recess may be configured to receive at least one rod-like element.
The shovels of the transporter may have a length corresponding to a length of the tilting track of the storage duct.
The tilting track of the storage duct may be configured to be lowered and raised by means of an actuator.
The transporter may be a chain transporter.
The intermediate storage may be a gravitational feeder.
There is also disclosed a feeding unit for feeding groups of rod-like elements for a tobacco industry machine, wherein the group comprises at least two rod-like elements arranged coaxially next to each other, the feeding unit comprising at least two feeding systems as described above, arranged adjacent to each other and having a common container for the rod-like elements for supplying the feeding systems.
Edges of an inlet of the single-layer ducts of the feeding systems may be inclined at different angles.
The shovels of the elements group feeders may be movable by means of a common transporter.
The pushers of the elements group feeders may be driven by a common reciprocally movable mechanism.
There is also disclosed a method for feeding groups of rod-like elements in a tobacco industry machine, wherein a group of the rod-like elements comprises at least two rod-like elements arranged coaxially next to each other. The method comprises the steps of: feeding the rod-like elements from a container to a single-layer duct of a single element feeder; feeding the rod-like elements from the single element feeder to a storage duct of an intermediate storage; during motion of a transporter of an elements group feeder, sliding an amount of the rod-like elements forming the group, from the storage duct of the intermediate storage to a transporting duct; stopping the transporter; lowering a tilting track of the intermediate storage to form a recess; starting the transporter to transport the group of the rod-like elements received in the transporting duct; after starting the transporter, raising the tilting track of the storage duct to an initial position; feeding the group of the rod-like elements to an outlet duct such as to place the group on an upper surface of a pusher of a pushing unit; moving the pusher reciprocally such as to feed the group of the rod-like elements.
There is also disclosed a single element feeder for feeding individual rod-like elements for a tobacco industry machine, wherein the single element feeder comprises: a single-layer duct formed by at least two sidewalls distanced from each other by a distance from 1.05 to 1.5 of a diameter of the rod-like element and walls connecting the sidewalls; a feeding wheel having a circumferential feeding groove for feeding individual rod-like elements to an outlet of the single element feeder wherein the feeding groove constitutes at least a portion of a bottom of the single-layer duct; a shoving away wheel for pushing an excess of the rod-like elements away from the outlet of the single element feeder, wherein the shoving away wheel rotates in a direction opposite with respect to a direction of rotation of the feeding wheel. The shoving away wheel for pushing away the excess of the rod-like elements has at its circumference multiple inclined surfaces, wherein a distance of the surface from an axis of the shoving away wheel decreases in the direction of the rotation of the shoving away wheel.
The feeding groove of the feeding wheel may comprise openings for supplying negative pressure to the surface of the feeding groove.
At least one wall of the single-layer duct or a portion of the bottom of the single-layer duct may be displaceable and movable to force agitation of the rod-like elements accumulated in the single-layer duct.
There is also disclosed a feeding unit for feeding rod-like elements for a tobacco industry machine, the feeding unit comprising a container for the rod-like elements and at least two single element feeders as described above, arranged adjacently to each other and being supplied from a common container positioned above the single element feeders.
The feeding wheels of the adjacent containers may be integrated and form a feeding drum.
The adjacent single element feeders may have common side walls.
There is also disclosed an elements group feeder for a tobacco industry machine, wherein the group comprises at least two rod-like elements arranged coaxially next to each other, the elements group feeder comprising: an intermediate storage, configured to feed a train of the rod-like elements along a storage duct; a transporting duct configured to receive the rod-like elements from the storage duct; a transporter with shovels configured to transport the groups of the rod-like elements in the transporting duct from the storage duct to an outlet duct, wherein the shovels are movable in the transporting duct in equal distances from each other, such that the first rod-like element of the group comes into contact with one shovel and the last rod-like element of the group comes into contact with a subsequent shovel. A tilting track is provided at an outlet of the storage duct to the transporting duct, the tilting track configured such that after lowering of the tilting track, a recess is formed, into which at least one element of the train of the rod-like elements fed via the storage duct can slide to stop the train/string.
The shovels may have a length corresponding to a length of the tilting track of the storage duct.
The tilting track may be configured to be lowered and raised by means of an actuator.
The transporter may be a chain transporter.
The intermediate storage may be a gravitational feeder.
There is also disclosed a feeding device for feeding groups of rod-like elements, for a tobacco industry machine, wherein the group comprises at least two rod-like elements arranged coaxially next to each other, the feeding device comprising at least two elements group feeders as described above, wherein the elements group feeders are adjacent to each other and have their shovels displaceable by means of a common transporter.
There is also disclosed a method for feeding groups of rod-like elements in a tobacco industry machine, wherein the group of the rod-like elements comprises at least two rod-like elements arranged coaxially next to each other. The method comprises the steps of sliding an amount of the rod-like elements forming the group of the rod-like elements into a transporting duct from a storage duct of an intermediate storage during a motion of a transporter; stopping the transporter; lowering a tilting track of the intermediate storage and forming a recess; starting the transporter to transport the group of the rod-like elements, received in the transporting duct; after starting the transporter, raising the tilting track of the storage duct to an initial position; wherein the subsequently received groups of the rod-like elements are transported along the transporting duct to an outlet of an elements group feeder.
There is also disclosed a feeding system for feeding groups of rod-like elements for a tobacco industry machine, wherein the group comprises at least two rod-like elements arranged coaxially next to each other. The feeding system comprises a container for the rod-like elements; a single element feeder for feeding individual rod-like elements comprising a single-layer duct, wherein an outlet of the single element feeder is formed by a feeding groove of a feeding wheel and a circumferential surface of a shoving away wheel; an intermediate storage for transferring the rod-like elements from the single element feeder along the storage duct to an elements group feeder, wherein an outlet of the storage duct has a tilting track configured to form a recess for stopping the rod-like elements. The elements group feeder comprises a transporting duct, configured to receive the rod-like elements from the storage duct, a transporter having shovels, wherein the shovels are configured to transport the groups of the rod-like elements one after the other along the transporting duct from the storage duct to an outlet duct; a pushing unit comprising a reciprocally movable pusher for ejecting the group of the rod-like elements from the outlet duct. An upper surface of the pusher is inclined with respect to a bottom of the outlet duct.
The upper surface of the pusher may be inclined at an angle from 0.5° to 5°, preferably from 3° to 4°, with respect to the bottom of the outlet duct.
There is also disclosed a feeding unit for feeding a group of rod-like elements for a tobacco industry machine, wherein the group of the rod-like elements comprises the elements arranged in parallel to each other in one plane, where the feeding device comprises at least two feeding systems as described above, that are adjacent to each other and the pushers of the elements group feeders are movable by a common mechanism.
The present invention allows to efficiently feed rod-like elements to a receiving device.
The present invention is shown by means of example embodiments in a drawing, in which:
As shown in
The rod-like elements 2 that are accumulated in the container 3 move to the single-layer duct 11, wherein the axes 2A of the rod-like elements 2 are positioned substantially in parallel to the walls 11A. The rod-like elements 2 which are accumulated in the duct 11 are agitated by means of the swinging displaceable wall 13, while the rotating feeding wheel 12 collects the rod-like elements 2 by means of negative pressure and/or by friction and moves them to the outlet 18. In order to efficiently feed the individual elements 2, the excess of the elements 2 which move to the outlet 18 is pushed away by the shoving away wheel 16. The rod-like elements 2, fed by the single element feeder 4 from the outlet 18, fall into and slide along the storage duct 20 of the intermediate storage 5. The single element feeder 4 may operate in a continuous manner, but the rod-like elements 2 are usually fed from the outlet 18 in uneven time intervals. The intermediate storage 5 receives the rod-like elements 2 that are fed, wherein the amount of the rod-like elements 2 in the storage duct 20 may vary.
In the lower part of the intermediate storage 5, at the end of the storage duct 20, there is a tilting track 21, which has two positions. The first position of the tilting track 21 is shown in
The rod-like elements 2 in the groups 7 are moved by the shovels 27 along the transporting duct 25 from the inlet 31 to an outlet 32. The shovel 27′ (
The groups 7 of the rod-like elements 2 are transferred from the outlet 32 to the pushing unit 8. The pushing unit 8 comprises a pusher 33 driven by an actuator 34 and a track 35 for guiding the groups 7 of the rod-like elements, wherein the groups 7 move in an outlet duct 37. A socket 9 for receiving the groups 7 is present behind the track 35, in front of the outlet duct 37.
Number | Date | Country | Kind |
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P.418632 | Sep 2016 | PL | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/072036 | 9/2/2017 | WO | 00 |