The present disclosure relates to an apparatus for monitoring the integrity of a subsea well or a fluid sequestration site.
The present disclosure relates to an apparatus comprising a fluid control unit for restricting the flow of the volume of a fluid until its flow rate exceeds a threshold value.
At the end of the productive life of a subsea oil or gas well, there is typically a requirement to make the well safe and to remove production-related infrastructure from the seabed. Several techniques exist and are under development for the sequence of activities generally referred to as decommissioning a well, including Plugging and Abandonment (P&A). These activities might include creating multiple barriers between the sub-surface reservoir (which might be a considerable distance below the seabed) and the wellhead location on the seabed through which previous drilling and production activities have been performed.
Although multiple barriers are created during decommissioning between a reservoir and the external environment, there are multiple potential leak paths that can result from processes including corrosion of the metalwork such as the casing and/or deformation caused by geological movement. Examples of potential leak paths include mico-annuli at the interface between casing and cement caused by channels and the presence of materials such as wax, scale, oil and dirt; connected pores, cracks and channels caused by permeability in cement; and through perforations of casing caused by corrosion and mechanical deformation.
Such leak paths may occur at any depth within the well arrangement and give rise to the propagation or migration of hydrocarbons 130 through the sub-surface geology 35. The sub-surface post-decommissioning leak path example 120 shown in
Upon completion of well decommissioning activities, it may therefore be desirable to monitor the environment around a well site for an extended period to provide reassurance that a well's integrity is secure and that hydrocarbons from the reservoir are not leaking into the subsea environment. Several conventional systems are currently available to address this requirement, using approaches including active acoustics, bio sensors, capacitance, fibre optics, fluorescence, optical sniffers, optical cameras and passive acoustics.
An example of a leak from a reservoir is shown in
WO 2019/215438 describes a passive detection system for use in monitoring the integrity of abandoned, suspended and/or decommissioned subsea wells or carbon dioxide sequestration reservoirs. Such a system can achieve differentiation of the source of a leak thus minimising the probability of false alarms. This is achieved by using a tracer fluid 145 that is mixed with well kill fluid 90, 105 so that the presence and detection of said tracer fluid 145 in the external environment means it can only have come from within a well which has suffered a loss of integrity.
An example of this tracer fluid 145 is referred to as Sentinel Well Integrity Fluid Tracer (SWIFT) 145, available from Sentinel Subsea Limited of Aberdeen, UK. This fluid 145 may be supplied in concentrated or diluted form, pre-mixed with well kill fluid 90, 105 or added to kill fluid 90, 105 as the fluid 90, 105, 145 is pumped into a well during decommissioning activity.
It is desirable that SWIFT 145 has the following properties: it is not a naturally occurring material, so that it cannot be mistaken for any other substance, compound, fluid or particle that would be found in the subsea environment; it is inert with any material that might be in the well, e.g. cement, steel, alloys and casing; it is environmentally benign and does not pose a risk to human handlers.
There are multiple mechanisms by which SWIFT 145 may migrate from a kill fluid 90, 105 zone into a subsea environment. For example, rising naturally through any available leak path 130 in the same way as reservoir hydrocarbons; driven by reservoir pressure, i.e. by the force of the hydrocarbons leaking from the reservoir past the installed barriers; or chemically or mechanically liberated from the kill fluid 90, 105 as it comes into contact with leaking hydrocarbons, at which point SWIFT 145 is optionally bound chemically or mechanically to the hydrocarbons leaking from the reservoir past the barriers and carried to the subsea environment in combination with the hydrocarbons. Preferably SWIFT 145, or the material of interest that is being monitored, is less dense than water/sea water (or less dense than the sea water in the vicinity of the seabed where the monitoring apparatus is positioned), and therefore has a natural tendency to rise under its own inherent buoyancy.
The system disclosed in WO 2019/215438 provides passive monitoring of SWIFT 145 (or other predetermined chemicals that will provide the required properties to alert an operator to a loss of well integrity in the subsea environment). Whereas active monitoring systems are available to detect the presence of hydrocarbons or tracer fluids using a myriad of techniques, these generally require the use of active systems (therefore electrical power), sensors, processors and communication channels.
The passive detection of SWIFT 145 (or other appropriate predetermined chemical) is achieved by the use of one or more materials that react to the presence of SWIFT 145 (or other predetermined material) and thus provide a detection mechanism.
The passive detection of SWIFT 145 is achieved by the use of one or more materials that react to the presence of SWIFT 145. Several example embodiments are presented in WO 2019/215438.
In this example, the beacon release mechanism 200 attachment bracket is a simple ring 280 and the assembly is prevented from moving under buoyancy force 275 by trigger rod 285. In this embodiment, the trigger rod 285 directly restrains the beacon assembly 265 and the failure of the trigger rod 285, upon completion of a reaction and degradation process when the trigger rod 285 is in contact with SWIFT 145 (or another predetermined chemical), allows the beacon assembly 265 to ascend. When the beacon release mechanism 265 reaches the sea surface it may then notify an operator that there is a leak from the well 101.
In summary, the systems presented in WO 2019/215438 and illustrated in
It is desirable to provide a system that can monitor the integrity of a subsea well or a fluid sequestration site and provide a mitigation of potentially erroneous alerts when compared to prior art systems.
Furthermore, it is desirable to provide a passive means of mitigating against potentially erroneous alerts, thereby avoiding the energy and maintenance requirements as may be needed from active systems.
It is desirable to provide a compact and robust system for controlling the flow of a fluid. Such a system will have benefits in any field where it is desirable to control the flow of fluid and is not limited to the field of monitoring the integrity of a subsea well or a fluid sequestration site.
According to a first aspect of the disclosure there is provided an apparatus for monitoring the integrity of a subsea well or a fluid sequestration site by detecting the presence of a first predetermined chemical in a volume of fluid being released at a flow rate in excess of a threshold value, the apparatus comprising a detection unit configured to detect the first predetermined chemical, and a fluid control unit configured to capture the volume of fluid, direct the volume fluid to the detection unit, and restrict the flow of the volume of fluid to the detection unit until its flow rate exceeds a threshold value.
Optionally, the detection unit is configured to detect the first predetermined chemical by reacting to contact with the first predetermined chemical.
Optionally, the apparatus comprises a signalling device, wherein the detection unit is configured to activate the signalling device in response to the detection of the first predetermined chemical.
Optionally, the signalling device comprises at least one beacon configured to transmit a signal to alert an operator to a loss of integrity in the subsea well of fluid sequestration site upon activation of the signalling device.
Optionally, the beacon is configured to transmit the signal to the operator via a satellite.
Optionally, the detection unit comprises a first material that is configured to degrade in response to contact with the first predetermined chemical, thereby reacting to contact with the first predetermined chemical.
Optionally, the apparatus comprises a signalling device, wherein the detection unit is configured to activate the signalling device in response to the degradation of the first material.
Optionally, the detection unit is configured to activate the signalling device in response to the degradation of the first material by having the loss of structural integrity of the first material initiate the release of the signalling device.
Optionally, the signalling device comprises a buoyant component such that the signalling device is configured to rise to the water surface upon its release.
Optionally, the signalling device comprises at least one beacon configured to transmit a signal to alert an operator to a loss of integrity in the subsea well or fluid sequestration site upon activation of the signalling device.
Optionally, the beacon is configured to transmit the signal to the operator via a satellite.
Optionally, the detection unit comprises a secondary fluid configured to protect the first material from degradation prior to use.
Optionally, the fluid control unit comprises an input portion arranged to capture the volume of fluid, an output portion arranged to provide the volume of fluid to the detection unit, and a fluid path portion positioned therebetween, the fluid path portion being arranged to direct the volume of fluid from the input portion to the output portion.
Optionally, the fluid path portion comprises a flow restriction component to restrict the flow of the volume of fluid to the detection unit until its flow rate exceeds the threshold value.
Optionally, the flow restriction component comprises an aperture to provide a fluid passage from an interior of the fluid control unit to an exterior of the fluid control unit, thereby permitting the passage of at least a portion of the volume of fluid from the interior of the fluid control unit to the exterior of the fluid control unit.
Optionally, the threshold value is dependent on the size of the aperture and/or a vertical position of the aperture when in use.
Optionally, the size of the aperture and/or the vertical position of the aperture is adjustable.
Optionally, the aperture is positioned in an upward facing surface of the fluid control unit when in use.
Optionally, the apparatus comprises a first conduit wherein the aperture is coupled to the first conduit thereby providing the fluid passage from the interior of the fluid control unit to the exterior of the fluid control unit.
Optionally, a first end of the first conduit at the aperture is at a first depth, and a second end of the first conduit is at a second depth.
Optionally, the second depth is less than the first depth.
Optionally, the detection unit comprises one or more vents arranged to permit the passage of fluids.
Optionally, the apparatus comprises a second conduit wherein one of the vents is coupled to the second conduit, and a first end of the second conduit is at a third depth and a second end of the second conduit is at a fourth depth.
Optionally, the fourth depth is less than the third depth.
Optionally, the fluid path portion comprises a first portion, a second portion and a flow redirect portion, and the fluid path portion is arranged to provide a main fluid path from the input portion to the first portion, from the first portion to the flow redirect portion, from the flow redirect portion to the second portion, and from the second portion to the output portion.
Optionally, the flow redirect portion is arranged to redirect the main fluid path.
Optionally, the fluid path portion comprises an s-bend comprising the first portion, the second portion and the flow redirect portion.
Optionally, the fluid path portion comprises a flow restriction component to restrict the flow of the volume of fluid to the detection unit until its flow rate exceeds the threshold value.
Optionally, the flow restriction component comprises an aperture to provide a fluid passage from an interior of the fluid control unit to an exterior of the fluid control unit, thereby permitting the passage of at least a portion of the volume of fluid from the interior of the fluid control unit to the exterior of the fluid control unit.
Optionally, the threshold value is dependent on the size of the aperture and/or a vertical position of the aperture when in use.
Optionally, the size of the aperture and/or the vertical position of the aperture is adjustable.
Optionally, the aperture is positioned in an upward facing surface of the fluid control unit when in use.
Optionally, the aperture is positioned in the flow redirect portion.
Optionally, the apparatus comprises a first conduit wherein the aperture is coupled to the first conduit thereby providing the fluid passage from the interior of the fluid control unit to the exterior of the fluid control unit.
Optionally, a first end of the first conduit at the aperture is at a first depth, and a second end of the first conduit is at a second depth.
Optionally, the second depth is less than the first depth.
Optionally, the detection unit comprises one or more vents arranged to permit the passage of fluids.
Optionally, the apparatus comprises a second conduit wherein one of the vents is coupled to the second conduit, and a first end of the second conduit is at a third depth and a second end of the second conduit is at a fourth depth.
Optionally, the fourth depth is less than the third depth.
Optionally, the flow redirect portion and the second portion are coupled via at least one orifice to provide an additional fluid path between the flow redirect portion and the second portion.
Optionally, the additional fluid path between the flow redirect portion and the second portion is positioned above the main fluid path between the flow redirect portion and the second portion when in use.
Optionally, the flow redirect portion and the second portion each comprise an orifice, and the fluid control unit comprises an additional flow conduit coupled to the two orifices, thereby providing the additional fluid path between said orifices.
Optionally, the orifices of the second portion are positioned above the orifice of the flow redirect portion when in use.
Optionally, the s-bend comprises a flapper valve.
Optionally, the first predetermined chemical is a tracer fluid, or carbon dioxide, or hydrogen, or one or more hydrocarbons.
Optionally, the fluid control unit comprises a first unit enclosing a first volume and arranged to capture the volume of fluid within the first volume and to provide the volume of fluid to a second volume, and a second unit at least partially enclosing the first unit and enclosing the second volume and arranged to provide the volume of fluid from the second volume to a third volume, wherein the fluid control unit is configured to restrict the passage of the volume of fluid to the third volume until the flow rate of the volume of fluid exceeds a threshold value, and the detection unit is configured to detect the presence of the first predetermined chemical within in the third volume.
Optionally, the second volume is exterior to the first unit.
Optionally, the third volume is exterior to the first unit and the second unit.
Optionally, one or both of the first and second units are substantially cylindrical.
Optionally, the first unit comprises a first orifice arranged to permit the passage of the volume of fluid from an exterior of the first unit to the first volume, thereby capturing the volume of fluid within the first volume, and a second orifice arranged to permit the passage of the volume of the fluid from the first volume to the second volume, thereby redirecting the flow of the volume of fluid.
Optionally, the position of the second orifice on the first unit is adjustable.
Optionally, the first unit is configured to permit the adjustment of the position of the second orifice on the first unit.
Optionally, the first unit comprises a first inner cylinder and a first outer cylinder, the first inner cylinder being positioned at least partially within the first outer cylinder.
Optionally, an outer surface of the first inner cylinder is in physical contact with an inner surface of the first outer cylinder.
Optionally, the first inner cylinder comprises a first inner cylinder aperture, the first outer cylinder comprises a first outer cylinder aperture, wherein the apertures of the respective cylinders are arranged to partially overlap thereby forming the second orifice.
Optionally, the position at which the apertures of the first inner cylinder and the first outer cylinder partially overlap is adjustable, thereby permitting the adjustment of the position of the second orifice on the first unit.
Optionally, the first inner cylinder and/or the first outer cylinder is configured to be rotatable, wherein the position of the second orifice is controlled by the relative rotation of the first inner cylinder and the first outer cylinder.
Optionally, the first inner cylinder aperture is a slot and/or the first outer cylinder aperture is a slot.
Optionally, one of the first inner cylinder aperture and the first outer cylinder aperture is a vertical slot and the other of the first inner cylinder aperture and the first outer cylinder aperture is an angled slot.
Optionally, the second unit comprises a third orifice arranged to permit the passage of the volume of fluid from the second volume to the third volume, thereby redirecting the flow of the volume of fluid.
Optionally, the third orifice is at a greater depth than the second orifice when in use.
Optionally, the second unit comprises a fourth orifice arranged to permit the passage of the volume of fluid from the second volume to the third volume, thereby redirecting the flow of the volume of fluid, the third orifice being at a greater depth than the fourth orifice when in use.
Optionally, the position of the third orifice and/or fourth orifice on the second unit is adjustable.
Optionally, the second unit is configured to permit the adjustment of the position of the third orifice and/or fourth orifice on the second unit.
Optionally, the second unit comprises a second inner cylinder and a second outer cylinder, the second inner cylinder being positioned at least partially within the second outer cylinder.
Optionally, an outer surface of the second inner cylinder is in physical contact with an inner surface of the second outer cylinder.
Optionally, the second inner cylinder comprises a second inner cylinder aperture, the second outer cylinder comprises a second outer cylinder aperture, wherein the apertures of the respective cylinders are arranged to partially overlap thereby forming the third orifice and/or the fourth orifice.
Optionally, the position at which the apertures of the second inner cylinder and the second inner cylinder partially overlap is adjustable, thereby permitting the adjustment of the position of the third orifice and/or the fourth orifice on the second unit.
Optionally, the second inner cylinder and/or the second outer cylinder is configured to be rotatable, wherein the position of the third orifice and/or the fourth orifice is controlled by the relative rotation of the second inner cylinder and the second outer cylinder.
Optionally, the second inner cylinder aperture is a slot and/or the second outer cylinder aperture is a slot.
Optionally, one of the second inner cylinder aperture and the second outer cylinder aperture is a vertical slot and the other of the second inner cylinder aperture and the second outer cylinder aperture is an angled slot.
Optionally, the fluid control unit comprises a flow restriction component arranged to restrict the passage of the volume of fluid to the third volume until its flow rate exceeds the threshold value.
Optionally, the second unit comprises the flow restriction component.
Optionally, the flow restriction component comprises an aperture to provide a fluid passage from the second volume of the fluid control unit to an exterior of the fluid control unit, thereby permitting the passage of at least a portion of the volume of the fluid to the exterior of the fluid control unit.
Optionally, the flow restriction component comprises a conduit coupled to the aperture to provide the fluid passage from the second volume of the fluid control unit to the exterior of the fluid control unit, thereby permitting the passage of at least a portion of the volume of the fluid to the exterior of the fluid control unit.
Optionally, the threshold value is dependent on the size of the aperture and/or a vertical position of the aperture when in use and/or the size of the conduit.
Optionally, the size of the aperture and/or the vertical position of the aperture and/or the size of the conduit is adjustable.
Optionally, the third orifice is positioned at a greater depth than an outlet of the conduit when in use.
Optionally, the fluid control unit is configured to restrict the passage of the volume of fluid to the third volume via a first path until the flow rate of the volume of fluid exceeds a threshold value
Optionally, the first path is provided by at least one of the third and fourth orifices.
Optionally, the fluid control unit is configured to provide the volume of fluid to the third volume via a second path if the quantity of the first predetermined chemical passing through at least a portion of the fluid control unit exceeds a threshold quantity.
Optionally, the fluid control unit comprises a fifth orifice, the fifth orifice providing the second path.
Optionally, the fifth orifice is closed by a plug comprising a second material that degrades in the presence of the first predetermined chemical.
Optionally, the plug is arranged to degrade to a sufficient degree to permit passage of the volume of fluid into the third volume via the fifth orifice when the quantity of the first predetermined chemical passing through and contacting the plug exceeds the threshold quantity.
Optionally, the second unit comprises the fifth orifice and the plug.
Optionally, the fifth orifice and the plug are in an upper surface of the second unit.
Optionally, the fluid control unit comprises a third unit at least partially enclosing the first unit and/or at least partially enclosing the second unit.
Optionally, the third unit is arranged to direct the flow of the volume of fluid upwards when in use.
Optionally, the third unit is arranged to direct the flow of the volume of fluid towards the third volume.
Optionally, the third unit encloses the third volume.
Optionally, the first predetermined chemical is a tracer fluid, or hydrogen, or carbon dioxide, or one or more hydrocarbons.
Optionally, the first predetermined chemical is a liquid hydrocarbon.
Optionally, the first predetermined chemical is oil.
Optionally, the volume of fluid comprises a second predetermined chemical.
Optionally, the plug does not degrade substantially, or at all, in the presence of the second predetermined chemical.
Optionally, the second predetermined chemical is a gas hydrocarbon, or hydrogen, or carbon dioxide.
Optionally, the apparatus comprises a fluid collection unit configured to collect the volume of fluid, and provide the volume of fluid to the fluid control unit.
Optionally, the fluid collection unit is attachable to the subsea well.
Optionally, the fluid collection unit comprises two or more collection components arranged to collect fluid over different areas, and the volume of fluid provided to the fluid control unit is the total fluid collected over the different areas by the collection components.
Optionally, at least one collection component comprises one or more funnels, the one or more funnels being arranged to collect fluid over an area and to funnel the fluid into a smaller area.
According to a second aspect of the disclosure there is provided a method of monitoring the integrity of a subsea well or a fluid sequestration site, the method comprising capturing a volume of fluid being released by the subsea well or the fluid sequestration site, using a fluid control unit, directing the volume fluid to a detection unit, using the fluid control unit, and restricting the flow of the volume of fluid to the detection unit until its flow rate exceeds a threshold value, using the fluid control unit.
Optionally, the method comprises detecting a first predetermined chemical in the volume of fluid, using the detection unit.
It will be appreciated that the method of the second aspect may include features set out in the first aspect and can incorporate other features as described herein.
According to a third aspect of the disclosure there is provided an apparatus comprising a fluid control unit for restricting the flow of a volume of fluid until its flow rate exceeds a threshold value, the fluid control unit comprising a first unit enclosing a first volume and arranged to capture the volume of fluid within the first volume and to provide the volume of fluid to a second volume, and a second unit at least partially enclosing the first unit and enclosing the second volume and arranged to provide the volume of fluid from the second volume to a third volume, wherein the fluid control unit is configured to restrict the passage of the volume of fluid to the third volume until the flow rate of the volume of fluid exceeds a threshold value.
Optionally, the second volume is exterior to the first unit.
Optionally, the third volume is exterior to the first unit and the second unit.
Optionally, one or both of the first and second units are substantially cylindrical.
Optionally, the first unit comprises a first orifice arranged to permit the passage of the volume of fluid from an exterior of the first unit to the first volume, thereby capturing the volume of fluid within the first volume, and a second orifice arranged to permit the passage of the volume of the fluid from the first volume to the second volume, thereby redirecting the flow of the volume of fluid.
Optionally, the position of the second orifice on the first unit is adjustable.
Optionally, the first unit is configured to permit the adjustment of the position of the second orifice on the first unit.
Optionally, the first unit comprises a first inner cylinder and a first outer cylinder, the first inner cylinder being positioned at least partially within the first outer cylinder.
Optionally, an outer surface of the first inner cylinder is in physical contact with an inner surface of the first outer cylinder.
Optionally, the first inner cylinder comprises a first inner cylinder aperture, the first outer cylinder comprises a first outer cylinder aperture, wherein the apertures of the respective cylinders are arranged to partially overlap thereby forming the second orifice.
Optionally, the position at which the apertures of the first inner cylinder and the first outer cylinder partially overlap is adjustable, thereby permitting the adjustment of the position of the second orifice on the first unit.
Optionally, the first inner cylinder and/or the first outer cylinder is configured to be rotatable, wherein the position of the second orifice is controlled by the relative rotation of the first inner cylinder and the first outer cylinder.
Optionally, the first inner cylinder aperture is a slot and/or the first outer cylinder aperture is a slot.
Optionally, one of the first inner cylinder aperture and the first outer cylinder aperture is a vertical slot and the other of the first inner cylinder aperture and the first outer cylinder aperture is an angled slot.
Optionally, the second unit comprises a third orifice arranged to permit the passage of the volume of fluid from the second volume to the third volume, thereby redirecting the flow of the volume of fluid.
Optionally, the third orifice is at a greater depth than the second orifice when in use.
Optionally, the second unit comprises a fourth orifice arranged to permit the passage of the volume of fluid from the second volume to the third volume, thereby redirecting the flow of the volume of fluid, the third orifice being at a greater depth than the fourth orifice when in use.
Optionally, the position of the third orifice and/or fourth orifice on the second unit is adjustable.
Optionally, the second unit is configured to permit the adjustment of the position of the third orifice and/or fourth orifice on the second unit.
Optionally, the second unit comprises a second inner cylinder and a second outer cylinder, the second inner cylinder being positioned at least partially within the second outer cylinder.
Optionally, an outer surface of the second inner cylinder is in physical contact with an inner surface of the second outer cylinder.
Optionally, the second inner cylinder comprises a second inner cylinder aperture, the second outer cylinder comprises a second outer cylinder aperture, wherein the apertures of the respective cylinders are arranged to partially overlap thereby forming the third orifice and/or the fourth orifice.
Optionally, the position at which the apertures of the second inner cylinder and the second inner cylinder partially overlap is adjustable, thereby permitting the adjustment of the position of the third orifice and/or the fourth orifice on the second unit.
Optionally, the second inner cylinder and/or the second outer cylinder is configured to be rotatable, wherein the position of the third orifice and/or the fourth orifice is controlled by the relative rotation of the second inner cylinder and the second outer cylinder.
Optionally, the second inner cylinder aperture is a slot and/or the second outer cylinder aperture is a slot.
Optionally, one of the second inner cylinder aperture and the second outer cylinder aperture is a vertical slot and the other of the second inner cylinder aperture and the second outer cylinder aperture is an angled slot.
Optionally, the fluid control unit comprises a flow restriction component arranged to restrict the passage of the volume of fluid to the third volume until its flow rate exceeds the threshold value.
Optionally, the second unit comprises the flow restriction component.
Optionally, the flow restriction component comprises an aperture to provide a fluid passage from the second volume of the fluid control unit to an exterior of the fluid control unit, thereby permitting the passage of at least a portion of the volume of the fluid to the exterior of the fluid control unit.
Optionally, the flow restriction component comprises a conduit coupled to the aperture to provide the fluid passage from the second volume of the fluid control unit to the exterior of the fluid control unit, thereby permitting the passage of at least a portion of the volume of fluid to the exterior of the fluid control unit.
Optionally, the threshold value is dependent on the size of the aperture and/or a vertical position of the aperture when in use and/or the conduit.
Optionally, the size of the aperture and/or the vertical position of the aperture and/or the size of the conduit is adjustable.
Optionally, the third orifice is positioned at a greater depth than an outlet of the conduit when in use.
Optionally, the fluid control unit is configured to restrict the passage of the volume of fluid to the third volume via a first path until the flow rate of the volume of fluid exceeds a threshold value.
Optionally, the first path is provided by at least one of the third and fourth orifices.
Optionally, the fluid control unit is configured to provide the volume of fluid to the third volume via a second path if the quantity of a first predetermined chemical passing through at least a portion of the fluid control unit exceeds a threshold quantity.
Optionally, the fluid control unit comprises a fifth orifice, the fifth orifice providing the second path.
Optionally, the fifth orifice is closed by a plug comprising a first material that degrades in the presence of the first predetermined chemical.
Optionally, the plug is arranged to degrade to a sufficient degree to permit passage of the volume of fluid into the third volume via the fifth orifice when the quantity of the first predetermined chemical passing through and contacting the plug exceeds the threshold quantity.
Optionally, the second unit comprises the fifth orifice and the plug.
Optionally, the fifth orifice and the plug are in an upper surface of the second unit.
Optionally, the fluid control unit comprises a third unit at least partially enclosing the first unit and/or at least partially enclosing the second unit.
Optionally, the third unit is arranged to direct the flow of the volume of fluid upwards when in use.
Optionally, the third unit is arranged to direct the flow of the volume of fluid towards the third volume.
Optionally, the third unit encloses the third volume.
Optionally, the apparatus is configured to monitor the integrity of a subsea well or a fluid sequestration site.
Optionally, the apparatus comprises a detection unit configured to detect a first predetermined chemical within the third volume.
Optionally, the first predetermined chemical is a tracer fluid, or hydrogen, or carbon dioxide, or one or more hydrocarbons.
Optionally, the apparatus comprises a fluid collection unit configured to collect the volume of fluid, and provide the volume of fluid to the fluid control unit.
Optionally, the fluid collection unit is attachable to the subsea well.
Optionally, the fluid collection unit comprises two or more collection components arranged to collect fluid over different areas, and the volume of fluid provided to the fluid control unit is the total fluid collected over the different areas by the collection components.
Optionally, at least one collection component comprises one or more funnels, the one or more funnels being arranged to collect fluid over an area and to funnel the fluid into a smaller area.
It will be appreciated that the apparatus of the third aspect may include features set out in the first and second aspects and can incorporate other features as described herein.
According to a fourth aspect of the disclosure there is provided a method of restricting the flow of a volume of fluid until its flow rate exceeds a threshold value, the method comprising providing a first unit and a second unit, the second unit at least partially enclosing the first unit, capturing the volume of fluid within a first volume enclosed by the first unit providing the volume of fluid to a second volume enclosed by the second unit, providing the volume of fluid from the second volume to a third volume, and restricting the passage of the volume of fluid to the third volume until the flow rate of the volume of fluid exceeds a threshold value.
It will be appreciated that the method of the fourth aspect may include features set out in the third aspect and can incorporate other features as described herein.
The disclosure is described in further detail below by way of example and with reference to the accompanying drawings in which:
In
The apparatus 300 comprises a detection unit 306 that is configured to detect the predetermined chemical 302. In a specific embodiment, the detection unit 306 may be configured to react to contact with the predetermined chemical 302, thereby detecting the predetermined chemical 302.
The apparatus 300 further comprises a fluid control unit 308 that is configured to capture the volume of fluid 304 and to direct the volume fluid 304 to the detection unit 306. The fluid control unit 308 is also configured to restrict the flow of the volume of fluid 304 to the detection unit 306 until the flow rate of the volume of fluid 304 exceeds the threshold value.
It will be appreciated that restriction of the flow of the volume of fluid 304 to the detection unit 306 can include stopping the flow to the detection unit 306 completely or only partially stopping the flow, such that a portion of the volume of fluid 304 still reaches the detection unit 306, until the threshold value is exceeded.
The predetermined chemical 302 may, for example, be a tracer fluid, as previously discussed in relation to
The fluid 304 and/or the predetermined chemical 302 may be less dense than water/sea water (or less dense than the sea water in the vicinity of the seabed where the monitoring apparatus is positioned), and therefore have a natural tendency to rise under their own inherent buoyancy.
As the fluid control unit 308 acts to restrict the flow of the volume of fluid 304 until the flow rate exceeds the threshold value, low-level/background emissions of fluid 304 including the chemical 302 will in effect be ignored by the apparatus 300. This is because the predetermined chemical 302 will not be received in sufficient quantity (or will not be received at all) by the detection unit 306 thereby avoiding unintended triggering of the detection unit 306. Once the flow rate exceeds the threshold value, as will be indicative of a failure in the integrity of the well 101, the detection unit 306 will receive a suitable quantity of the predetermined chemical 302 to be triggered and as a result will alert an operator to a well failure.
The signalling device 312 may comprise at least one beacon 314 configured to transmit a signal 316 to alert an operator 318 to a loss of integrity in the subsea well or fluid sequestration site upon activation of the signalling device 312. The signal 316 may be transmitted to the operator 318 via a satellite 320.
The detection unit 306 may be configured to activate the signalling device 312 in response to the degradation of the material 324, for example by having the loss of structural integrity of the material 324 initiate the release of the signalling device 312. The signalling device 312 may comprise a buoyant component 326 such that the signalling device 312 rises to the water surface upon its release.
The detection unit 306 may comprise a secondary fluid 328 configured to protect the material 324 from degradation prior to use.
It will be appreciated that the detection unit 306 as described in relation to
Furthermore, the material 324 may comprise the trigger rod 285 as discussed previously, such that the detection unit 306 functions as described in relation to
The fluid control unit 308 comprises an input portion 402 that is arranged to capture the volume of fluid 304. The fluid control unit 308 further comprises an output portion 404 that is arranged to provide the volume of fluid 304 to the detection unit 306. The fluid control unit 308 further comprises a fluid path portion 406 that is positioned between the input portion 402 and the output portion 404.
The fluid path portion 406 is arranged to direct the volume of fluid 304 from the input portion 402 to the output portion 404.
It will be appreciated that in further embodiments there may be one or more intermediate portions positioned between the input portion 402 and the fluid path portion 406, and/or between the fluid path portion 406 and the output portion 404.
The fluid path portion 406 may comprise a flow restriction component 408 to restrict the flow of the volume of fluid 304 to the detection unit 306 until the flow rate of the volume of fluid 304 exceeds the threshold value.
The orientation of the apparatus 410 of the present embodiment is chosen to take advantage of the buoyancy of the volume of fluid 304 and the predetermined chemical 302, that means that they travel upward by their own buoyancy. Furthermore, in the present example, the aperture 408 is positioned in an upward facing surface of the fluid control unit 308 when the apparatus 410 is deployed in a subsea environment and it is in use. It will be appreciated that other configurations and orientations are possible, in accordance with the understanding of the skilled person.
The threshold value of flow rate above which the passage of the volume of fluid 304 is permitted is dependent on the size of the aperture 408 in the present example. The size of the aperture 408 may be adjustable to enable a user to control the threshold value of the flow rate. The threshold value may be set prior to the deployment of the apparatus 410 in the vicinity of a subsea well or sequestration site. Alternatively, or additionally, the size of the aperture 408 may be adjustable after deployment of the apparatus 410.
The threshold value of the flow rate above which the passage of the volume of fluid 304 is permitted may also be dependent on the vertical position of the aperture 408 when the apparatus 410 is in use. The vertical position of the aperture 408 may be adjustable.
The apparatus 410 may comprise a conduit 412 coupled to the aperture 408 and providing a fluid passage from the interior of the fluid control unit 306 to its exterior. The depth of the two ends of the conduit 412 are denoted by d1 and d2, respectively.
The detection unit 306 may comprise one or more vents 413 to permit the passage of fluids from the interior of the detection unit 306 to its exterior. The apparatus 410 may comprise a second conduit 414 that is coupled to one of the vents 413. The depth of the two ends of the conduit 414 are denoted by d3 and d4, respectively.
The fluid path portion 406 comprises a first portion 502, a second portion 504 and a flow redirect portion 506. The fluid path portion 406 is arranged to provide a main fluid path (as illustrated by the passage of the volume of fluid 304) from the input portion 402 to the first portion 502, from the first portion 502 to the flow redirect portion 506, from the flow redirect portion 506 to the second portion 504, and from the second portion 504 to the output portion 404. The flow redirect portion 506 is arranged to redirect the main fluid path. For example, in the present embodiment, the flow redirect portion 506 received the volume of fluid 304 as it travels in an upward direction when in use. The flow is then redirected such that the flow is directed downwards. Further embodiment, may include the flow being directed in different ways, as is presented in further embodiments described herein.
The apparatuses 508, 510, 512 illustrate a specific implementation of the fluid path portion 406 where, the fluid path portion 406 comprises an s-bend comprising the first portion 502, the second portion 504 and the flow redirect portion.
It will be appreciated that in further embodiments, rather than an s-bend, alternative configurations may be used such as a u-bend.
For each of the apparatuses 500, 508, 510, 512 the fluid path portion 506 comprises the flow restriction component 408 which is arranged to restrict the flow of the volume of fluid 304 to the detection unit 306 until its flow rate exceeds the threshold value. The flow restriction component 408 may, for example, be the aperture 408 as described previously in relation to
The flow redirect portion 506, as presented in the previous embodiments and further embodiments below, may act to redirect the flow of the volume of fluid 304 as a result of its geometry and the pressure provided by the volume of fluid 304.
The s-bend 406 comprises a flapper valve 516. The flapper valve 516, when closed, acts to form an enclosed volume for the local environment of the trigger material 324. Within this enclosed volume is the secondary fluid 328 which is an inert fluid that is used to protect the material 324 from degradation prior to use. In the present example, the material 324 is illustrated as comprising a trigger rod as discussed previously. However, it will be appreciated that other implementations of the trigger material 324 may be used in further embodiments in accordance with the understanding of the skilled person.
In the present example, the pre-determined chemical 302 to be detected is a hydrocarbon. It will be appreciated that in further embodiments the pre-determined chemical may be carbon dioxide or hydrogen. In operation, and after deployment of the apparatus 514, the flapper valve 516 is opened to expose the trigger material 324 to the subsea environment. On a suitably large influx of the volume of fluid 304 comprising hydrocarbons, the hydrocarbons 302 will fill the chamber, displace the secondary fluid 328 and begin to degrade the trigger material 324. The secondary fluid 328 may be lighter than water and/or heavier than hydrocarbons.
The aperture 408 functions as a regulator valve to disperse a small influx of the volume of fluid 304 and therefore provide the threshold value below which the predetermined chemical 302 will not reach the trigger material 324 in a sufficient quantity to degrade the material 324.
As the flow rate of the volume of fluid 304 is of a sufficient value to exceed the threshold value, the predetermined chemical 302 will contact the trigger material 324 (not labelled) which will degrade, as discussed previously. It will be appreciated that in further embodiments, other detection mechanisms may be provided by the detection unit 306, in accordance with the understanding of the skilled person.
A section of the s-bend 406 has been highlighted (labelled 700), indicating a region of s-bend that may limit the flow of excess hydrocarbons into the reaction chamber 306 and which may be difficult to tune to different flow requirements due to its geometry. Although highlighted in
The additional flow conduit 806 is a smaller path for the excess fluid to follow. The additional fluid path becomes the dominant flow path over the main fluid path which follows the lower portion of the s-bend 406, due to the buoyancy of the volume of fluid 304 compared to the surrounding water.
The specific implementation presented in
The fluid control unit 1100 comprises a second unit 1106 at least partially enclosing the first unit 1101 and enclosing the second volume 1104. The second unit 1106 is arranged to provide the volume of fluid 304 from the second volume 1104 to a third volume 1108. However, the fluid control unit 1100 is configured to restrict the passage of the volume of fluid 304 to the third volume 1108 until the flow rate of the volume of fluid 304 exceeds the threshold value.
In operation, the detection unit 306 functions to detect the presence of the predetermined chemical 302 within the third volume 1108. The detection unit 306 may function as described in relation to any of the embodiments described herein.
The dashed line shown on the unit 1101 represents an opening that can permit the passage of the volume of fluid 304, however the first volume 1102 is still maintained within the enclosed space formed by the dashed line and the sides of the unit 1101. It will be appreciated that other embodiments may have the opening positioned in a different location, having a different size, or coupled to a conduit or similar passage for fluid.
In the present embodiment the second volume 1104 is exterior to the first unit 1101. In the present embodiment, the third volume 1108 is exterior to both the first and second units 1101, 1102. One or both of the units 1101, 1102 may be substantially cylindrical.
The fluid control unit 1100 may comprise a flow restriction component 1103 arranged to restrict the passage of the volume of fluid 304 to the third volume 1108 until its flow rate exceeds the threshold value.
The second unit 1106 may comprise an orifice 1120 arranged to permit the passage of the volume of the fluid 304 from the second volume 1104 to the third volume 1108, thereby redirecting the flow of the volume of fluid. The orifice 1118 may be at a greater depth than the orifice 1120 when in use. The position of the orifice 1120 on the second unit 1106 may be adjustable. For example, the second unit 1106 may be configured to permit the adjustment of the position of the orifice 1120 on the second unit 1106.
In the present embodiment the second unit 1106 comprises the flow restriction component 1103. The flow restriction component 1103 comprises an aperture 1124 to provide a fluid passage from the second volume 1104 of the fluid control unit 1122 to an exterior of the fluid control unit 1122, thereby permitting the passage of at least a portion of the volume of the fluid 304 to the exterior of the fluid control unit 1122.
The flow restriction component 1103 may comprise a conduit 1126 coupled to the aperture 1124 to provide the fluid passage from the second volume 1104 of the fluid control unit 1122 to the exterior of the fluid control unit 1122, thereby permitting the passage of at least a portion of the volume of the fluid 304 to the exterior of the fluid control unit 1122.
The threshold value may be dependent on the size of the aperture 1124 and/or the conduit 1126. The size of the aperture 1124 and/or the conduit 1126 may be adjustable. The orifice 1118 and/or the orifice 1120 may be positioned at a greater depth than the aperture 1124 and/or an outlet of the conduit 1126 when in use.
In the present embodiment, the third unit is arranged to direct the flow of the volume of fluid 304 upwards when in use, such that the volume of fluid 304 is directed towards the third volume 1108 where it can contact the detection unit 306.
In
The apparatus 1200 presented in
By adjusting the number, size and/or placement of one or more of the orifices 1114, 1118, 1120, 1124 and/or the conduit 1126 the proportion of gas allowed into or prevented from entering the reaction chamber is controllable.
The first path is provided by the orifices 1118, 1120. In further embodiments, the first path may be provided by one of these orifices, more than one where there are multiple orifices, or all orifices 1118, 1120, in accordance with the understanding of the skilled person.
The fluid control unit 1400 is configured to provide the volume of fluid 304 to the third volume 1108 via a second path if the quantity of the first predetermined chemical 302 passing through at least a portion of the fluid control unit 1400 exceeds a threshold quantity.
In the present embodiment, the fluid control unit 1400 comprises an orifice 1402, which provides the second path. The orifice 1402 is closed by a plug 1404 that degrades in the presence of the first predetermined chemical 302.
In the present example, the plug 1404 is arranged to degrade to a sufficient degree to permit passage of the volume of fluid 304 into the third volume 1108 via the orifice 1402 when the quantity of the first predetermined chemical 302 passing through and contacting the plug 1404 exceeds the threshold quantity.
In the present embodiment, the second unit 1106 comprises the orifice 1402 and the plug 1404. Specifically, the orifice 1402 and the plug 1404 are in an upper surface of the second unit 1404.
It will be appreciated that in further embodiments, components of the fluid control unit 1400 may be modified in accordance with the understanding of the skilled person. For example, the third unit 1130 may be omitted, with the orifice 1402 and plug 1404 being implemented in one of the systems as presented in
The first predetermined chemical 302 may be a liquid hydrocarbon such as oil. The volume of fluid 304 may comprise a second predetermined chemical such as a gas hydrocarbon. In further embodiments, the second predetermined chemical may be, for example, carbon dioxide or hydrogen. The plug 1404 may be configured such that it does not degrade substantially, or at all, in the presence of the second predetermined chemical.
In operation of the overall apparatus, including one of the detectors 306 as described herein, and where the fluid control unit 1400 is used, the first material 324 may be sensitive to oil, such that oil is the first predetermined chemical 302.
In operation, there may be a release of gas (the second predetermined chemical) prior to or concurrent to the release of the oil. It is desirable to ignore the release of the gas as it may not be representative of a failure of the subsea well, whilst still detecting the presence of oil. The fluid control unit 1400 can function to ignore the gas but allow the oil to be diverted into the reaction chamber provided by the detector 306 and positioned above the fluid control unit 1400.
In operation, the plug 1404 closes the aperture 1402 and is unaffected by the passage of the second predetermined chemical (the gas) moving underneath it. If oil (the first predetermined chemical) enters the flow of the volume of fluid 304, but is of insufficient flow rate to be directed to the reaction chamber via the first path, or is entrained within the flow of gas and is passed to the aperture 1124 and conduit 1126 then it will begin to degrade the plug 1404. Once a sufficient quantity of oil has interacted with the plug 1404, the plug will fail, thereby allowing direct passage of the volume of fluid 304 to the reaction chamber, where the detector 306 will behave in accordance with one of the embodiments as discussed herein.
It will be appreciated that the fluid control units as described in
The first unit 1101 comprises a first inner cylinder 1600 and a first outer cylinder 1602, the first inner cylinder 1600 being positioned at least partially within the first outer cylinder 1602. An outer surface of the first inner cylinder 1600 may be in physical contact with an inner surface of the first outer cylinder 1602.
The first inner cylinder 1600 may comprise a first inner cylinder aperture 1604 and the first outer cylinder 1602 may comprises a first outer cylinder aperture 1606. The apertures 1604, 1606 of the respective cylinders 1600, 1602 may be arranged to partially overlap thereby forming the orifice 1114.
The position at which the apertures 1604, 1606 of the first inner cylinder 1600 and the first outer cylinder 1602 partially overlap may be adjustable, thereby permitting the adjustment of the position of the orifice 1114 on the first unit.
The first inner cylinder 1600 and/or the first outer cylinder 1602 may be configured to be rotatable, where the position of the orifice 1114 is controlled by the relative rotation of the first inner cylinder 1600 and the first outer cylinder 1602.
The first inner cylinder aperture 1604 may be a slot and/or the first outer cylinder aperture 1606 may be a slot.
In a specific embodiment one of the first inner cylinder aperture 1604 and the first outer cylinder aperture 1606 is a vertical slot and the other of the first inner cylinder aperture 1604 and the first outer cylinder aperture 1606 is an angled slot.
It will be appreciated that in further embodiments, the second unit 1106 may comprise an inner and outer cylinder, and have one or more of the above-described features relating to the embodiments of the first unit 1101 as presented in FIGS. 16 and 17, to permit adjustment of the position of the orifice 1118 and/or the orifice 1120.
The volume of fluid 304 provided to the fluid control unit 308 is the total fluid collected over the different areas by the collection components 1904.
At least one collection component 1904 may comprise one or more funnels 1906, the one or more funnels being arranged to collect fluid over an area and to funnel the fluid into a smaller area. In the present embodiment, each collection component 1904 comprises three conical funnels 1906.
The fluid collection unit 1902 may be attachable to the subsea well.
The use of the fluid collection unit 1902 enables the collection of the volume of fluid 304 over a large area thereby improving detection efficiency of subsea well leaks.
Common features between Figures share common reference numerals or variables.
Various improvements may be made to the above without departing from the scope of the disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| GB2202115.8 | Feb 2022 | GB | national |
| GB2202116.6 | Feb 2022 | GB | national |
The application claims the benefit of PCT International Application No. PCT/GB2023/050341 filed Feb. 15, 2023, which claims the benefit of GB Patent Application No. 2202115.8 filed Feb. 17, 2022, and GB Patent Application No. 2202116.6 filed Feb. 17, 2022, the entire disclosures of which are hereby incorporated by reference.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/GB2023/050341 | 2/15/2023 | WO |