Patent Application
20180195248
The present invention relates to a gripping machine which is used for driving and extracting applications of steel-formed materials, profiles and steel pipes called as sheet piles.
Vibro drivers are used in a wide area upon being mounted on pieces such as steel-formed pipes, profiles; and for the purpose of driving these pieces into the ground or extracting them from the ground. Vibro drivers perform the operation of driving pipe or profiles into the ground by means of their eccentric weights. Steel-formed pipes can enter the ground easily owing to the vibration occurring by means of these weights. Part of the said vibro drivers is positioned onto these steel pipes directly and it is ensured that the steel pipe proceeds inside the ground by means of the vibration generated by thereof. Whereas part of vibro drivers receives this steel pipe, which is preferred to be driven, from a position parallel to the ground plane and takes it to a position vertical to the ground plane and thus enables it to be driven. Part of these vibro driver clutches used today holds the pipe wall thickness by means of a clamp and thereby takes the steel pipe to a vertical position ready to be driven to the ground plane from the parallel position. These type of clamp systems ensure that only pipes with a certain wall thickness are lifted and also their movements during the lifting process is uncontrolled. In addition to this; some clutches grip these components, which generally have a cylindrical structure, from their circumference and take them from horizontal position into vertical position.
The European Patent document no. EP2597204, an application in the state of the art, discloses a clamp member which is used for placing the metal plates on a ground. A clamp structure (3) having gripping jaws (6a, 6b) is placed on a vibratory driver. In the invention, a mechanism which holds plate parts and transmits the vibration received from the vibrator to the sheet metal is disclosed.
The European Patent document no. EP0496167, another application in the state of the art, discloses a clamp structure which can be moved in a horizontal and a vertical axis by a remote control. Freedom of mobility is provided in carrying components with the said clamp structure.
An objective of the present invention is to realize a gripping machine whereby all kinds of components preferred to be driven can be driven.
Another objective of the present invention is to realize a gripping machine which can grip a component preferred to be driven and applies sufficient force to this component.
“A gripping machine” realized to fulfill the objectives of the present invention is shown in the figures attached, in which:
The components illustrated in the figures are individually numbered, where the numbers refer to the following:
1. Gripping machine
2. Gripping unit
3. Gripping member
4. Driver
5. Wedge assembly
The gripping machine which is used for driving and extracting applications of steel-formed materials, profiles and steel pipes called as sheet piles (1) essentially comprises:
In the gripping machine (1) provided in one embodiment of the invention, there is a gripping unit (2) which is used for gripping steel-formed materials, profiles and steel pipes called as sheet piles and for keeping them in this status. The gripping unit (2) grips these materials when they are in a parallel position to the ground plane upon preference and takes them to a position vertical to the ground plane or to any angle that will be driven to the ground by keeping them in this way. Due to the fact that the gripping and keeping transaction is very strong, the material to be drilled can proceed into the ground directly when a vibration occurs in the gripping unit (2). The wedge assembly (5) is located around the gripping unit (2). The wedge assembly (5) is generated in order to prevent the strong vibration occurring in the gripping unit (2) from being transmitted to the lifts holding the gripping machine (1). There are wedge surfaces (5.2) which are angularly positioned on side parts of the gripping unit (2) in the wedge assembly (5). A large proportion of the vibration occurring in the gripping unit (2) can be absorbed by means of the fact that these wedge surfaces (5.2) are angularly positioned. A plurality of wedges (5.1) is positioned on the wedge surfaces (5.2). These wedges (5.1) are preferably made of rubber material. Thus, vibrations occurring in the gripping unit (2) directly affect these wedges (5.1). These wedges (5.1) absorb all vibration by collecting them on themselves and thus do not bring any damage to lifting machines such as excavator whereby the gripping machine (1) is lifted due to the fact that they are preferably made of rubber material. One part of the wedges (5.1) faces the wedge surfaces (5.2) while the other part thereof faces the wedge housing (5.3). The wedge housing (5.3) provides attachment of both the wedges (5.1) and also the gripping unit (2). Whereas the gripping unit (2) provided in the gripping machine (1) generally consists of two gripping members (3). One driver (4) is mounted to one end of the gripping member (3) so as to provide motion whereas one pad (3.6) is mounted to the other end thereof so that the gripping occurs in a more effective way. A hole (3.1) is provided in the middle part of the gripping member (3) and there is a bearing (3.2) inside this hole (3.1). The gripping member (3) and a vibrator generating vibration can be connected to each other by means of a connection member that is passed through this hole (3.1) located in the gripping member (3). A substantial resistance is given to the hole (3.1) against stresses due to the fact that a bearing (3.2) is fit into the hole (3.1). A housing plate (3.3) is positioned on the upper part of the holes (3.1) in the gripping member (3). By means of this housing plate (3.3), both gripping members (3) are connected to each other and the arising vibrations can be responded synchronously by means of the housing plate (3.3). Besides, two reciprocal gripping members (3) can also be engaged by means of the housing plate (3.3). In the gripping member (3), there is a gear (3.4) in a region close to the hole (3.1) and also a slot (3.5) wherein these gears (3.4) are maintained and they can be easily disassembled and removed from inside thereof. These gears (3.4) are provided in each of the gripping members (3), the said gears (3.4) are located such that they are engaged and they move in the event that the gripping member (3) is moved around the centreline of the hole (3.1). Due to the fact that these gears (3.4) are placed to a part close to the region where the hole (3.1) is located, a large part of the forces generated by means of the driver (4) are loaded onto these gears (3.4) and thus the value of load reaching the bearing (3.2) located inside the hole (3.1) and the connection member is reduced. The gear (3.4) located in the gripping member (3) is placed into a slot (3.5) here and this gear (3.4) can be easily taken out of the slot (3.5) whenever it is preferred. Thus, the gear (3.4) can be taken out of the slot (3.5) upon being removed and it can be replaced with the new one easily in the event that it is subjected to any breakdown. One pad (3.6) is provided in one end of the gripping member (3). This pad (3.6) is preferably a SAE 4140 steel material, contacts with the component preferred to be gripped and prevents the component from slipping from among the gripping members (3) by providing abrasion resistance by means of the characteristic of SAE 4140 steel. The pad (3.6) can be made of SAE 4140 steel and it can also be made of any kind of steel material that sets a precedent. There is also a spherical member (3.7) inside the pad (3.6) and the spherical member (3.7) has the characteristic of moving freely. The spherical member (3.7) enables the pad (3.6) to be rotated in certain values and thus to fit into the component demanded to be gripped entirely. The driver (4) is mounted to the other end of the gripping member (3) which is not the pad (3.6). The driver (4) is preferably a hydraulic piston. One end of the driver (4) is mounted to the gripping member (3) while the other end thereof is mounted to another gripping member (3). The gripping member (3) ends which are connected to the driver (4) move away from each other and in addition to this the ends where the pads (3.6) are connected approach each other in the event that the driver (4) moves in the opening direction. In cases when it is preferred that gripping is realized, the driver (4) is proceeded in the opening direction and thus the pads (3.6) move towards each other and holds the component demanded to be gripped. In the event that it is preferred to release the gripped component, the driver (4) is proceeded in the closing direction and in this case, the gripping members (3) end where the driver (4) is connected moves towards each other whereas the ends thereof where the pad (3.6) is connected move in a direction opposite to each other. In this way, the component gripped can be released again.
Operation of the gripping machine (1) is realized as follows: In the event that it is preferred to drive or extract steel-formed materials, profiles and steel pipes called as sheet piles; the gripping machine (1) is approached to the component preferred to be gripped by means of a lift and then the driver (4) is moved in the closing direction. In the event that the driver (4) is moved in the closing direction, the pads (3.6) move away from each other and this transaction continues until the distance between the pads (3.6) is bigger than the diameter of the component preferred to be gripped. After the distance between the pads (3.6) is widened as much as preferred, the component to be gripped is placed between these gripping members (3) and afterwards the driver (4) is moves in the opening direction. In case of this movement, the pads (3.6) proceed towards each other and grip the component to be hold after a while. Henceforth, a further amount of power is given to the driver (4) and thus the component to be gripped is compressed between the pads (3.6) entirely and the component is made ready to be driven/extracted. Henceforward, the driving/extracting process is realized by giving vibration to the gripping machine (1). After the driving/extracting process is completed, the driver (4) is again proceeded in the closing direction this time and enables the pads (3.6) to be removed from each other and thus causes the gripped component to be released. Thus, the driving/extracting process is performed.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015/09420 | Jul 2015 | TR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/TR2015/000283 | 8/20/2015 | WO | 00 |
