The present invention relates inter alia to a hydraulic device which may be used as a hydraulic transformer. The hydraulic device comprising a housing, a first tubular cavity and a second tubular cavity both being provided within the housing.
A piston structure is reciprocatable arranged within the housing and comprises a first piston and a second piston; wherein the first piston divides the first cavity into two chambers, and the second piston divides the second cavity into two chambers. Fluid passages for individually exchanging fluid between the chambers and the exterior of the housing are provided and each fluid passage comprising a controllable shut-off valve so as to provide the reciprocating movement of the piston structure by exchanging fluid between exterior and the two chambers of the first cavity, and said hydraulic transformed being configured to control the shut-off valves to selectively be in a closed state or in an open state.
A priority in hydraulic system research and development is most often to increase the efficiency of hydraulic systems used in main energy consuming sectors such as a agriculture, manufacturing and construction. The low efficiency of the system mainly originates from the use of proportional valves, and the resistive control they entail.
In some situation, a general technical problem is to deliver a flow from a common pressure rail to connected cylinders at their individual pressure levels. However, conventional throttling is used to control the pressure at which the flow of fluid is delivered, which may be said to be equivalent to controlling the speed of a car with the brakes while the engine is at full power. Ideally, the transformation of power from the common rail should be loss free where the input power and the output power are equal (Pin=pin*Qin=Pout=pout*Qout, where P is power, p is pressure and Q volume flow)
In particular, it may be seen as an object of the present invention to provide a method and device that solves or at least mitigates the above mentioned problems of the prior art, e.g. with respect to with transformation losses.
It is a further object of the present invention to provide an alternative to the prior art.
Thus, the above described object and several other objects are intended to be obtained in a first aspect of the invention by providing a hydraulic device comprising: a housing, a first tubular cavity and a second tubular cavity provided within the housing and a reciprocatable arranged piston structure, the piston structure comprising a first piston and a second piston.
The first piston divides the first cavity into two chambers, and the second piston divides the second cavity into two chambers.
Fluid passages for individually exchanging fluid between the chambers and the exterior of the housing, where each fluid passage comprising a controllable shut-off valve, so as to provide the reciprocating movement of the piston structure by exchanging fluid between exterior and the two chambers of the first cavity.
The hydraulic transformer being configured to control the shut-off valves to selectively be in a closed state or in an open state.
Terms used herein are used in a manner being ordinary to a skilled person. Some the terms used are detailed here below.
“Equivalent radius” is defined for non-circular shaped as:
“Fit snugly” as used herein is preferably used to mean that two elements are machined relatively to each other with a clearance aiming at reducing fluid leakage through the clearance while still allowing the two elements to move relatively to each other.
The present invention and in particular preferred embodiments thereof will now be described in more details with regard to the accompanying figures. The figures show ways of implementing the present invention and are not to be construed as being limiting to other possible embodiments falling within the scope of the attached claim set.
The following description of preferred embodiments has been made with reference to the hydraulic device being used as a hydraulic transformer, where a hydraulic to hydraulic power transmission is carried out. The invention is not considered to be limited to such use. For instance, the device may also be used as an actuator by arranging a rod or similar item moving with the movement of the piston structure and extending outside the housing.
Reference is made to
Inside the housing 1 a first tubular cavity 2 and a second tubular cavity 3 are provided. These cavities are typically cylindrical in shape, but the invention is not limited to such cylindrical shapes. Further, in the illustrated embodiment, the volume of the two cavities 2, 3 are substantially identical but other embodiments of the invention may use cavities with different volumes.
The hydraulic converter also comprises a piston structure 16. This piston structure 16 is reciprocatable arranged within the hydraulic converter. The piston structure in the illustrated embodiment comprises an elongated rod 6 having a first piston 7 and a second piston 8.
The first piston 7 is arranged so that it divides the first cavity into two chambers 11i, 11ii, and the second piston 8 divides the second cavity into two chambers 12i, 12ii. By this, each of the piston has opposing surfaces facing a chamber.
Further, the first and second pistons 7, 8 are each dimension relatively to the cavities 2, 3 so as to divide each cavity into two chambers 11i, 11ii, 12i, 12ii, one of each side of piston and each with a volume being defined by the longitudinal position of the rod 5. A fluidic seal is provided between the pistons and the wall of the cavities to substantially prevent fluid exchange between chambers on either side of the pistons.
The reciprocating movement of the piston structure is provided by exchanging fluid between the chambers 11, 12 and to accomplish that fluid passages 9i, 9ii, 10i, 10ii is provided for individually exchanging fluid between the chambers 11i, 11ii, 12i, 12ii and the exterior of the housing 1. By individually is typically meant that a fluid passage only leads to a single chamber. Each of the fluid passages is fluidic connected to a controllable shut-off valve 13i, 13ii, 14i, 14ii.
While the valves 13i, 13ii, 14i and 14ii as illustrated in the figures are illustrated as single valves, one or more of such valves could each comprise two or more valves arranged in parallel. In such case, one of the valves could be an active valve and the other a passive valve.
The input to the chambers e.g. 11i and 11ii may be selectively connected to different sources of fluid, such as selectively between a high pressure source and a lower pressure source. Similarly, the output of the chambers 12i and 12ii may be selectively connected to different devices demanded different loads requirements such a high pressure or a lower pressure or larger and smaller volume flows.
It is to be emphasised that in
The valves are connected to either a supply of fluid at an elevated pressure, to a load or to a reservoir 29 holding fluid at a lower pressure than the supply of fluid. Kindly observe that the symbol used to indicate a reservoir is used through-out the figures and reference number 29 has been left out to render the figures more readable. As will be disclosed in connection with
As also illustrated in
Controlling of the valves are carried out by use of a processor 15 which configured to control the shut-off valves to selectively be in a closed state or in an open state.
Reference is now made to
In
In the following reference is made to
Reference is made to
Reference is made to
Kindly observe that the in
As the first and the second cavities serves different purposes, where the first cavity 2 is connected to a supply of pressurised fluid and the second cavity is connected to a load, a pressure difference is typically present between the two cavities. To avoid leakage of fluid between the two cavities, the two cavities are sealed against each other. In the illustrated embodiment of
Division of the two cavities 2, 3 into chambers is preferable provided by the two pistons 7, 8. By this, the first piston 7 and the second piston 8 each comprising two piston heads 22i, 22ii, 23i, 23ii facing in opposite directions and into one of said chambers 11i, 11ii, 12i, 12ii. In the illustrated embodiments, the piston heads are all shown as being flat but the invention is not limited to such flat piston heads, and the one or more of the piston heads may be curved either concave or convex. The piston heads are typically considered to be the section extending outside the rod 6, and the area of a piston head is typically considered to be the area of the piston head projected onto a plane being perpendicular to the longitudinal direction of the rod 6.
The areas of the piston heads 22i, 22ii of the first piston 7 are in many embodiments substantially equal and the areas of the piston heads 23i, 23ii of the second piston (8) are in many embodiments substantially equal. Further, in some embodiments, all piston heads have substantially the same area.
However, piston heads may have different areas. For instance the areas of the piston heads 22i, 22ii of the first piston 7 may be different from each other and/or the areas of the piston heads 23i, 23ii of the second piston 8 may be different from each other.
As outlined herein, fluid is to be exchanged between the surroundings and the chambers by use of the fluid connections. In preferred embodiments, those of the fluid connections exchanging fluid with the chambers of the first cavity is connectable to source of pressurized hydraulic fluid and those of said fluid connections exchanging fluid with the chambers of the second cavity is connectable to a hydraulic operated system. [6A] In other embodiments, those of said fluid connections exchanging fluid with the chambers of the second cavity is connectable to source of pressurized hydraulic fluid and those of said fluid connections exchanging fluid with the chambers of the first cavity is connectable to a hydraulic operated system. Connectable is here used to indicated that some kind of valve mechanism is employed providing a fluidic connection when the valve is operated into an open configuration.
Fluid typically flows from a high pressure source and into one of the chambers. The fluid after having moved one of the piston structure 16 typically flows into a reservoir and to provide for such a flow, each of the chambers 11i, 11ii, 12i, 12ii is preferably fluidic connectable to a hydraulic fluid reservoir 24.
As perhaps most clearly illustrated in
Further, and with reference to
As disclosed herein the piston structure 16 carries out a reciprocating movement and this movement is in many preferred embodiments provided by positioning the shut-off valves 13i, 13ii 14i, 14ii in positions allowing fluid to enter into and leave the chambers to provide a pressure difference across a piston driving the piston structure in one of its longitudinal direction. To provide the controlling of the positioning of the shut-off valves, they may electrically actuated so that when energized the valve positions itself in a desired state (shut-off or open).
The time at which a valve is to change state from e.g. shut-off to open (or vice versa) is typically determined by the position of the piston structure 16 relatively to the housing. Such a position may be determined by the pressure level in a chamber or by determining the position of the piston structure 16 within the housing. In other embodiments, both the pressure and the position are used in input to when a valve is to change state.
In some embodiments, the hydraulic transformer may comprising a position sensor 40, where the position sensor 40 is configured to determining an actual position of the piston structure 16 relatively to the housing during the reciprocating movement and provide the actual position to the controller. Such as sensor may be a conventional magnetic position sensor, a conductive sensor, such as potentiometer sensor, or the like, where a pickup element of the sensor is arranged to pick-up the movement of the piston structure. The controller is configured receive from the position sensor 40, the actual position and to control the state of valves in response to the actual position provided. With reference to
As an alternative to electrically actuated valves, mechanically actuated valves may be used for one or more, such as all of the shut-off valves. In such embodiments, the hydraulic transformer typically has a camshaft with lobes which actuate the valves. As the reciprocating movement of the piston structure typically has sufficient energy to rotate the camshaft, the camshaft may be mechanically connected through a gear configured to transfer the reciprocating movement into a rotation. Thereby, the movement of the lobes of the camshaft is synchronized with the reciprocating movement of the piston structure 16 so that the change in state of the valves is synchronized with the position of the piston structure 16.
With reference to
The piston structure 16 is illustrated as comprising a rod 6 being translatory moveable in a longitudinal direction of the rod and having a radius or equivalent radius being smaller than the radii or equivalent radii of the first and second tubular cavities 2, 3. Thereby, the rod does not take up all the space of the cavities. The rod 6 extends inside the cavities and through the tubular passage 5. As disclosed above, a fluidic seal is provided between the rod 6 tubular passage 5 to substantially prevent fluid from being exchanged between first and the second tubular passages 2, 3.
In the disclosed embodiments, a first piston 7 is provided on the rod 6 in a position where the first piston is within the first cavity 2 and divides the first cavity into said two chambers 11i, 11ii. A second piston is 8 provided on the rod 6 in a position where the second piston 8 is within the second cavity 3 and divides the second cavity into said two chambers 12i, 12ii.
It is noted that the first and the second pistons 7,8 in general provides a fluidic seal between the surface of the cavities 2, 3, and the pistons so that fluid is substantially prevented from flowing between neighbouring chambers past a piston. Such a fluidic seal may be provided machining the cavities and the pistons relatively to each other to each to provide a sealing while still allowing for a movement of the pistons, by use of O-rings and/or piston rings or combinations thereof.
A hydraulic transformer according to claim F1, wherein the rod (6) besides extending in between the first and the second pistons furthermore extends beyond the first and the second piston and into a voids (25i, 25ii), wherein one void arranged at each end of the housing (1) and each of the void (25i, 25ii) is either fluidic connected to the exterior or to a hydraulic fluid reservoir (24) to avoid substantial pressurization of fluid contained in the void.
Reference is now made to
As also illustrated, the first cavity 2 has a first diameter and the second cavity 3 has a second diameter. In the disclosed embodiment, the second diameter is smaller than the first diameter. The first and the second cavities are co-axially provided within the housing 1.
The piston structure 16 is illustrated in
For embodiments as the one shown in
The piston structure 16 is illustrated in
The housing 1 comprising a first interior end 19 and a second interior end 20 from both of which a protrusion 21 extend. Each of the protrusions are adapted to fit, preferably snugly within one of said cut-outs 8 in the piston structure 16 so as to allow the piston structure 16 to reciprocate by the protrusions moving in and out of the cut-outs during the longitudinal motion of the piston structure 16. By the co-operation between the protrusion 21 and the cut-outs 8, the two chambers 11i, 11ii of the first cavity 2 are provided as a cylindrical shells and the two chambers 12i, 12ii of the second cavity 3 as cylinders.
The cavities which are divided by the piston heads into chambers are provided in cylinder elements which are placed inside the housing 1. Although not clearly visible in
While the above description of different embodiments has been focussed towards the mechanical elements, the invention also relates to a method of operating a hydraulic transformer according to the invention.
Such a method may be disclosed as comprising:
Number | Date | Country | Kind |
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PA 2021 70588 | Nov 2021 | DK | national |
Filing Document | Filing Date | Country | Kind |
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PCT/DK2022/050249 | 11/28/2022 | WO |