Patent Application
20170106372
The invention is related to a jaw crusher the pitman of which is fastened to a frame of the jaw crusher by means of a toggle plate.
Mineral material, such as rock, can be extracted from the ground for crushing by means of either explosions or excavation. The rock may also be natural stone and gravel, or construction waste. Both mobile crushers and stationary crushing applications are used for crushing. The material to be crushed is fed with an excavator or wheel loader to a feed hopper of a crusher or crushing plant, from where the material to be crushed may fall into the throat of the crusher, or a feeder transfers the rock material towards the crusher. The mineral material to be crushed may also be recyclable material, such as concrete, bricks, or asphalt.
Jaw crushers are suitable for, for example, rough crushing at quarries or crushing of construction material. According to the operating principle of the jaw crusher, crushing takes place against jaws, termed fixed and moving jaw.
A known jaw crusher comprises a pitman which is supported at an upper end by side plates of the jaw crusher's frame through an eccentric. A rear part of the jaw crusher's frame is fastened between the side plates. Below the eccentric, the pitman is supported by the rear part of the frame through a toggle plate. A tie rod is arranged between a lower part of the pitman and the rear part of the frame; the tie rod is spring-loaded and pulls the pitman backwards towards the toggle plate.
JP2003053204 presents a jaw crusher where a toggle plate is supported at its ends by bearings having two grooves for the toggle plate. The end of the toggle plate may be changed into the second groove in the bearing. In addition, the bearing may be turned, in which case the grooves will settle at different positions with regard to the crusher's frame or pitman. To change the angle of the toggle plate, at least the toggle plate must be detached from the crusher. To detach the toggle plate, sufficient space, time, and a number of people must be reserved. When detaching, one person holds the pitman up with a load belt, another holds the toggle plate up, and the third switches the place of the bearing, for example.
The object of the invention is to avoid or mitigate problems related to prior art and/or to provide new technical alternatives. One object of the invention is to improve the adjustability of the jaw crusher. One object of the invention is to improve occupational safety. One object of the invention is to improve the effectiveness of the jaw crusher.
According to a first aspect of the invention, a jaw crusher is provided comprising:
a frame comprising side plates and a rear end arranged between the side plates;
an eccentric supported by the side plates;
a pitman coupled to the eccentric;
a toggle plate coupled to the jaw crusher between the pitman and the rear end with bearings at the ends of the toggle plate; and
a bearing holder for a bearing at least at one end of the toggle plate; and
the bearing holder comprising a bearing transfer member with which the bearing is configured to be continuously transferable in the bearing holder so that the operating angle of the toggle plate changes in relation to the frame of the crusher.
Preferably, the crusher comprises means for transferring the bearing in relation to the bearing holder and thus for transferring the end of the toggle plate in relation to the crusher's frame. Preferably, the crusher comprises means for moving the bearing coupled to the end of the toggle plate continuously in the bearing holder. Preferably, the continuous transfer of the bearing in the bearing holder takes place transversely in relation to the end of the toggle plate supported by the bearing. Preferably, the crusher comprises means for transferring the bearing to a desired location between an upper and a lower limit, inclusive of the upper and lower limit.
Preferably, changing the operating angle of the toggle plate in relation of the frame of the crusher changes the crusher's stroke.
Preferably, the bearing is configured to be continuously transferable in the bearing holder without dismantling the toggle plate's coupling to the jaw crusher. Preferably, the bearing is transferable within the bearing holder. Preferably, the transfer member is configured to influence the bearing installed in the bearing holder and transfer the bearing in relation to the bearing holder so that the end of the toggle plate is transferred in relation to the frame of the crusher. Preferably, the bearing coupled to the end of the toggle plate is continuously movable by the transfer member in the bearing holder so that the angle of the toggle plate in relation to the horizontal level changes.
Preferably, the bearing holder comprises a frame in which a trajectory having an upper and a lower limit is formed for the bearing, and at least one transfer member influencing the bearing is arranged in the frame of the bearing holder, through which transfer members the bearing is arranged to be continuously transferable along the trajectory to a desired location between the upper and lower limit, inclusive of the upper and lower limit.
Preferably, the transfer member comprises a screw and/or a hydraulic cylinder and/or an electric cylinder and/or an electric engine.
Preferably, an adjustment apparatus, such as a wedge adjustment apparatus, is arranged between the rear end and the bearing holder to adjust the distance between the toggle plate and the rear end.
Preferably, a continuously adjustable bearing holder is arranged between a front end of the toggle plate and the pitman.
Preferably, a continuously adjustable bearing holder is arranged between a rear end of the toggle plate and the rear end of the crusher.
Preferably, a first continuously adjustable bearing holder is arranged between the front end of the toggle plate and the pitman, and a second continuously adjustable bearing holder is arranged between the rear end of the toggle plate and the rear end of the crusher.
Preferably, a center line of the crusher's setting adjustment is arranged to pass in the bearing holder through the center point between the upper limit and lower limit of the bearing's trajectory.
Preferably, in an economy mode of crushing, the bearing on the side of the rear end of the toggle plate is adjusted in the bearing holder below a middle line of the bearing's trajectory, preferably at the lower limit of the trajectory, and/or the bearing on the side of the front end of the toggle plate is adjusted in the bearing holder above the middle line of the trajectory, preferably at the upper limit of the trajectory.
Preferably, in a power mode of crushing, the bearing on the side of the rear end of the toggle plate is adjusted in the bearing holder above the middle line of the trajectory, preferably at the upper limit of the trajectory, and/or the bearing on the side of the front end of the toggle plate is adjusted in the bearing holder below the middle line of the trajectory, preferably at the lower limit of the trajectory.
According to a second aspect of the invention, a crushing plant is provided comprising a frame and a jaw crusher comprising:
a frame comprising side plates and a rear end arranged between the side plates;
an eccentric supported by the side plates;
a pitman coupled to the eccentric;
a toggle plate coupled to the jaw crusher between the pitman and the rear end with bearings at the ends of the toggle plate; and
a bearing holder for a bearing at least at one end of the toggle plate, and
the bearing holder comprising a bearing transfer member with which the bearing is configured to be continuously transferable in the bearing holder without dismantling the coupling of the toggle plate with the jaw crusher so that the operating angle of the toggle plate changes in relation to the frame of the crusher.
Preferably, the crushing plant is a mobile crushing plant comprising a feeder and/or a sieve and/or a conveyor fastened to the frame.
According to a third aspect of the invention, a method for using a jaw crusher is provided, the jaw crusher comprising:
a frame comprising side plates and a rear end arranged between the side plates;
an eccentric supported by the side plates;
a pitman coupled to the eccentric;
a toggle plate coupled to the jaw crusher between the pitman and the rear end with bearings at the ends of the toggle plate; and
a bearing holder for a bearing at least at one end of the toggle plate; and the method comprising transferring the bearing continuously in the bearing holder with a bearing transfer member comprised by the bearing holder, and thus changing the operating angle of the toggle plate in relation to the frame of the crusher.
Preferably, the bearing is transferred continuously in the bearing holder without dismantling the toggle plate's coupling to the jaw crusher. Preferably, the bearing is transferred within the bearing holder. Preferably, the transfer member influences the bearing installed in the bearing holder and the bearing is transferred in relation to the bearing holder and thus the end of the toggle plate is transferred in relation to the frame of the crusher. Preferably, the bearing coupled to the end of the toggle plate is continuously moved with the transfer member in the bearing holder and thus the angle of the toggle plate is changed in relation to the horizontal level.
Preferably, the bearing is transferred continuously to a desired location in the bearing holder in the trajectory formed in the bearing holder.
Preferably, the stroke of the crusher is continuously adjusted as desired by changing the angle of the toggle plate by means of the adjustable bearing holder, and the setting of the crusher is adjusted as desired with the adjustment apparatus arranged between the rear end and the bearing holder, and, preferably, the setting is kept the same as before the stroke was adjusted.
Preferably, the setting of the crusher is adjusted as desired by means of the setting adjustment apparatus arranged between the rear end and the bearing holder, and the stroke is continuously adjusted as desired by changing the angle of the toggle plate with the adjustable bearing holder, preferably, the stroke is kept the same as before the setting was adjusted.
Preferably, the average power of crusher drive is measured, and, in response to a value higher than the target value of the average power, the stroke is continuously adjusted to be smaller by changing the angle of the toggle plate by means of the adjustable bearing holder. Preferably, the average power is measured electrically in crushing drive.
Preferably, the pressure of a pressure cylinder of the toggle plate loaded with a pressure cylinder is measured, and, in response to the occurrence of a higher number of pressure peaks than allowed and/or peaks with higher pressure than allowed, the stroke is continuously adjusted to be smaller by changing the angle of the toggle plate by means of the adjustable bearing holder.
Preferably, the compression of the toggle plate is measured with a sensor fastened to the toggle plate, such as a strain gauge, and, in response to the occurrence of a higher number of compression peaks than allowed and/or peaks with higher compression than allowed, the stroke is continuously adjusted to be smaller by changing the angle of the toggle plate by means of the adjustable bearing holder.
Preferably, in the economy mode of crushing, the bearing on the side of the rear end of the toggle plate is adjusted in the bearing holder below the middle line of the bearing's trajectory, preferably at the lower limit of the trajectory, and/or the bearing on the side of the front end of the toggle plate in the bearing holder above the middle line of the trajectory, preferably at the upper limit of the trajectory.
Preferably, in the power mode of crushing, the bearing on the side of the rear end of the toggle plate is adjusted in the bearing holder above the middle line of the trajectory, preferably at the upper limit of the trajectory, and/or the bearing on the side of the front end of the toggle plate in the bearing holder below the middle line of the trajectory, preferably at the lower limit of the trajectory.
Preferably, the crusher is adjusted in the power mode to produce a large product range and capacity using a large stroke.
Preferably, the size of the crusher's product range is adjusted by changing the setting as desired with the setting adjustment apparatus arranged between the rear end of the frame and the bearing holder.
Preferably, the bearing is transferred in the bearing holder during the rotation of the eccentric, preferably during crushing.
Preferably, the continuous change area of the angle of the toggle plate using the adjustable bearing holder at one end of the toggle plate is ±10° or less.
Preferably, in embodiments where the rear and front ends of the toggle plate have the new bearing holder described in this specification, the angle of the toggle plate may be changed continuously by ±20° or less.
According to a fourth aspect of the invention, a method for using a jaw crusher is provided, in which crusher a toggle plate is coupled between a pitman and a rear end of the crusher with bearings at the ends of the toggle plate, and there is a bearing holder for the bearing at least at one end of the toggle plate, which method comprises transferring the bearing continuously in the bearing holder to a desired location between an upper and a lower limit, inclusive of the upper and lower limit, with a transfer member comprised by the bearing holder, and thereby changing the operating angle of the toggle plate as desired in relation to the frame of the crusher and the stroke of the crusher.
Changing the stroke of the crusher is simple with the bearing holder, because it is not necessary to detach the bearing holder and the toggle plate from the crusher. Using the bearing holder, the stroke of the crusher may be changed continuously.
Using the device according to the invention, the desired work stroke may be conveniently optimized in accordance with the material being fed and/or the desired end product, for example. The convenient and quick adjustment of the work stroke is also advantageous in situations where it is detected that the average power is higher than the desired value, for example. In such a case, the adjustment of the stroke takes place automatically or manually by transferring the position of the bearing of the toggle plate downwards within the bearing holder. This allows more service life for the structures of the crusher. In addition, customers have an opportunity to optimize the consumption of energy per crushed tonne, thus gaining added value for themselves.
The bearing of the toggle plate is transferably fastened to the setting adjustment bearing holder. Due to this, the setting adjustment bearing holder may be kept in place in the crusher to change the work stroke from power mode to economy mode, for example. Thereby, crushing may continue without any significant interruption.
Various embodiments of the present invention will only be or have only been described in connection with one or some of the aspects of the invention. A person skilled in the art will appreciate that any embodiment of an aspect of the invention may be applied in the same aspect and other aspects alone or in combination with other embodiments.
The invention will now be described in the following by way of example with reference to the appended drawings.
In the following description, like references refer to similar parts. It should be noted that the figures are not to scale in all cases and that they mainly serve the purpose of illustrating embodiments of the invention.
The jaw crusher comprises a protective structure 10 located between the spring of the tie rod and the user. The protective structure comprises, for example, a protective plate fastened to the rear part 6.
A first bearing holder 11 is arranged between a front end of the toggle plate 7 and the lower end of the pitman. A second bearing holder 12′ is arranged between the rear end of the toggle plate and the adjustment apparatus 8. The ends of the toggle plate are arranged in grooves of bearings in the bearing holder. A first end of the toggle plate is arranged in a first bearing in the first bearing holder 11, and a second end is arranged in a second bearing 13 in the second bearing holder 12′.
The bearing 13 in the second bearing holder 12′ at the rear end of the toggle plate is up in
By means of a new arrangement shown in
In the examples shown in
On changing the position of the bearing 13 at the rear end of the toggle plate 7 in the bearing holder 12, the position of the rear end of the toggle plate is also transferred. Thereby, the angle of the toggle plate (the operating angle area) changes in relation to joints formed by a pitman 2 and an axle 3 of an eccentric, whereby the size of the work stroke of the crusher changes in the lower part of a crushing chamber 5, in particular. In the lower part of the crushing chamber 5, the change in the size of the work stroke has the largest impact on the capacity, power, and product range of the crusher.
A person skilled in the art understands that, in the examples in the figures, the angle of the toggle plate is shown when the pitman is at a specific location where the rotating position of the eccentric and the location of an upper end of the toggle plate determine the trajectory of the pitman. The change in the angle of the toggle plate, i.e., the change in the operating angle area of the toggle plate, is shown for the sake of simplicity when the pitman is at a specific location.
The bearing holder 12 shown in
In
The continuous change area 15 of the angle of the toggle plate 7 using the adjustable bearing holder 12 at one end of the toggle plate may in some embodiments be ±10° and in other embodiments preferably ±5°.
In embodiments where the new bearing holder described in this specification is used at the rear end and front end of the toggle plate, the angle of the toggle plate may be changed continuously by ±20°, preferably by ±10°.
When the bearing holder that enables the continuous transfer of the end of the toggle plate has been installed at both ends of the toggle plate, the adjustment area of the toggle plate's inclination angle may be increased to be double compared with the situation where a bearing transfer device located at one end of the toggle plate is applied.
The transfer distance of the bearing 13 in the bearing holder 12 may be determined in an application-specific manner, wherein the transfer distance depends on the length of the toggle plate and the other dimensions of the crusher. In large crushers, the transfer distance is preferably larger, and in small crushers the transfer distance is smaller.
Using continuous adjustment, the crushing force and travel distance of the pitman within the adjustment area may be fine-tuned within the limits of the adjustment area.
Because it is not necessary to dismantle and detach the toggle plate and/or bearing holder and/or bearing from the crusher, it becomes easier to use the crusher. It also becomes easier to use and adjust the crusher in difficult conditions while effects of cold, freezing, and/or dust can be decreased.
Preferably, the stroke of the crusher may in some cases be decreased by changing the position of the toggle plate during use so that the crushes endures momentary peak loading, for example, when non-crushing or harder material than usual is observed in the crusher. The adjustable bearing holder of the toggle plate allows increasing the service life of the crusher and the crusher components.
The bearing holder 12 adjusting the angle of the toggle plate 7 may be used as a safety device of the crusher, for example, if the bearing holder 12 transferring the location of the bearing 13 is coupled to other crushing automation of the crusher, where the measurement of the loading of the crusher is used in adjustment. In a crusher loading situation observed via the crushing automation, for example, in a situation where loading is higher than the targeted loading of the crusher; the crushing automation controls the location of the bearing 13 to be transferred in the bearing holder 12 and thus the crushing automation controls the angle of the toggle plate to be changed.
The following situations, for example, are situations where the loading of the crusher is higher than the targeted loading:
The crushing plant comprises a feeder 103 to feed material to the jaw crusher 100, and a belt conveyor 106 to transport the crusher product farther away from the crushing plant. The crushing plant 200 also comprises a power supply and a control center 105. The power supply may be a diesel or electric engine, for example, which provides energy for the use of process units and hydraulic circuits.
The feeder, crusher, power supply, and conveyor are fastened to a frame 101, which in this embodiment also comprises a track base 102 for moving the crushing plant. The crushing plant may also entirely or partly comprise a wheel base or be movable with feet. Alternatively, the crushing plant may be movable/towable by means of a truck or another external power supply. In addition to the above, the crushing plant may also be a fixed crushing plant.
Typically, attempts are made to make a mobile crushing plant as compact as possible, with the result that there is little room to work in the mobile crushing plant. In relation to the mobile crushing plant, the same benefits may be obtained as presented in this specification in relation to a crusher equipped with the new bearing holder. The adjustment of the mobile crushing plant is easier when the position of the toggle plate can be changed without detaching the toggle plate from the crusher. In the case where the angle position of the toggle plate is adjusted automatically via the automation of the crushing plant, the user does not need to move anything manually, and the angle of the toggle plate may be changed during the crushing process. Usually movable plants are equipped with ready automation. The new continuously adjustable transfer arrangement of the angle of the toggle plate may be easily coupled as part of the automation system existing in the crushing plant. In an automated version, moving a transfer member used for adjusting the stroke may be implemented by an electric engine connected to a screw; the electric engine may be, e.g., a servomotor which allows determining the location of a bearing at the end of the toggle plate. A hydraulic or mechanical sensor arrangement may be used to determine the location of the bearing at the end of the toggle plate.
Without in any way restricting the scope of protection, interpretation, or potential applications of the invention, the improvement of occupational safety may be considered a technical advantage of the different embodiments of the invention. Furthermore, facilitation of work and ergonomics can be considered a technical advantage of the different embodiments of the invention. Moreover, the shortening of the period needed to change the position of the toggle plate can be considered a technical advantage of the different embodiments of the invention. In addition, the acceleration of the adjustment of the stroke of the jaw crusher can be considered a technical advantage of the different embodiments of the invention.
The above specification provides non-restrictive examples of some embodiments of the invention. It is clear to a person skilled in the art that the invention is not, however, restricted to the details presented, but the invention may also be implemented in other, equivalent ways.
Some features of the embodiments presented may be utilized without the use of other features. The specification presented above shall, as such, be considered an explanation describing the principles of the invention and not to restrict the invention. The scope of protection of this invention is only restricted by the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 20145293 | Mar 2014 | FI | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/FI2015/050201 | 3/25/2015 | WO | 00 |
