The invention belongs to the technical field of agricultural equipment and relates to a combine and in particular for the throwing device for stalks cutting and discharging in the longitudinal axial flow combine harvesters and its control method.
The present combine harvesters in the work need to be equipped with straw crushing and throwing device, its function is that the threshing after the production of stalks and other debris discharge, evenly covering the field after crushing device shredding out of the machine. On the one hand, the device can crush stalks. Farmers do not need to collect and burn it and decrease labor costs. At the same time it avoids environmental pollution; on the other hand, after crushing the stalks, the stalks can directly permeate into the soil as a fertilizer and enhance the fertility of soil and play a role in increasing output of crop.
China National Patent CN2050301413U publishes a new type of longitudinal axial combine straw smash machine, designed a new type of blade structure and fan-assisted structure, the main axis of the use of local multiple-spiral design is to solve the traditional longitudinal axial smash machine fixed knife blade cutting stalks, missing cut and other issues, and it has a wide throw, high-security features. But the structure of the model is more complex, smaller stalks space, cannot meet a large amount of feed the combined harvester crushed to disperse the demand.
China patent CN2040314130U publishes a shredder that is suitable for using in a self-propelled combine harvester which is mounted at the outlet of the combine harvesters and has a guide plate in the lawn mower to uniformly disperse the broken straw in the ground, but the threshing from the threshing drum into the stalks when the flow direction of the stem concentrated in a position, cannot be effectively spread, local crusher load is too large, reducing the efficiency of crushing and throwing, and the inclination of guide plate cannot be adjusted adaptively.
China patent CN2051356144U publishes a new type of straw grinder suitable for full feed-type combine with its active blade staggered with the driven blade, and the driving shaft is connected with the power transmission shaft drive of the combine harvesters. The model is simple and low power consumption. Although there is stalks guide board, crushed stalks in the model at the export of uneven distribution did not achieve diffusion, the effect is not ideal.
In addition to the technical shortcomings described above, the above-mentioned patent cannot achieve the smashing and full-width dispel version of the mismatches discharged from the end surface of the shredded shaker of the combine harvesters.
What is more, with the formation of large-scale grain production in family farms of our country and the expansion of the acreage of high-yielding crops gradually, the combine requirements under the large feed volume and the full width and width are put forward. The processing capacity and capacity of the traditional straw crushing and dispensing device used in the existing market do not match the harvest flow rate of the large feed, and the effect of the crushing and scattering of the stalk is not satisfactory.
To solve the technical shortcomings of the above-mentioned stalks crushing and dispensing device, there is a kind of self-adaptive throwing device for stalks cutting and discharging in the longitudinal axial flow combine harvesters and its control system with an large feed quantity to meet the requirements of throwing at 5 to 14 kg/s, and compact structure, threshing after the stem and sieve surface discharge of the miscellaneous can be effectively crushed and scattered, large stalks, large crushing efficiency, throwing evenly. The width can be adjusted adaptively.
The technical scheme adopted by the invention is as follows:
The characteristic of self-adaptive throwing device for stalks cutting and discharging in the longitudinal axial flow combine harvesters and its control method is that it compromises with the longitudinal axial flow diverting and draining device, stalks and miscellaneous smashing device, the wind speed detection device, reaping region identification device, operating speed sensor, smashing rotation rate, smashing rotation rate, the self-adaptive throwing real-time control system.
The stalk smashing device is located at the rear of the longitudinal axial flow diverting and draining device, and the adjustable width throwing device is mounted on the straw operating speed sensor side of the stalk smashes. The wind speed detection device is installed in the upper intermediate area of the combine harvester grain tank, and the wind speed and the wind direction at the machine work position can be measured without being blocked by other components. The reaping region identification device, the detection range of the reaping region identification device is larger than the width of the header, and the operating speed sensor is located on the outside of the combine harvester grain tank. The operating speed sensor is mounted on the combine harvester drive wheel; the smashing rotation rate sensor is mounted on the stalk smashing device.
The adjustable width throwing device includes a servo electric cylinder and a throw-width adjusting mechanism, which are mounted on the outside of the throwing device housing. The input of the servo electric cylinder is connected with the self-adaptive throwing real-time control system, and the output of the servo electric cylinder is connected with a throw-width adjusting mechanism. The throw-width adjusting mechanism includes throwing guide straw arc plate, a first connecting rod, a second connecting rod, a third connecting rod, an center connecting plate, supporting rod, a first movable pin roll, a second movable pin roll and a third movable pin roll. The throwing guide straw arc plate are evenly distributed over the lateral width of the throwing device housing and the front end of the throwing guide straw arc plate is connected with a throwing device housing by a hinge, the rear hinges with the first connecting rod, the rear end of the throwing guide straw arc plate can be rotated at the front end hinge as an axis. The first connecting rod is connected to the center connecting plate by a first movable pin roll, one end of the second connecting rod passing through the third movable pin roll is connected to one end of the third connecting rod, and the other end of the second connecting rod is connected to the center connecting plate through the second movable pin roll, The other end of the third connecting rod is fixed to the rod end joint on the servo electric cylinder shaft, the intermediate connection plate is mounted on the supporting rod. The supporting rod is an L-shaped bar, and the center connecting plate is rotatable about the upper arm of the supporting rod, and the lower arm of the supporting rod is fixed to the throwing device housing.
The wind speed detection device is used to detecting the wind direction and the wind speed at the machine working position in real time and transmitting the measured wind direction and the wind speed data to the self-adaptive throwing real-time control system;
The reaping region identification device comprises a CCD camera, an image processing unit and a signal output interface, the image recognition range of the CCD camera is larger than the width of the header, and the CCD camera is used for continuously shooting the images on both sides of the header. The images on both sides of the header are extracted from the images by the image processing unit. According to the different features of the crop standing upright and neatly arranged and scattered evenly on the low stubble, the joint or the cut, respectively, and then converted into a signal of control, transmitted to the adaptive throwing real-time control system;
The operating speed sensor is used for real-time measuring the advancing speed of the machine according to the rotational speed of the combine driving wheel and transmitting the operating speed parameter to the self-adaptive throwing real-time control system;
The pulverizing speed sensor is used for real-time measurement of the rotational speed of the shredder, the short stem throwing speed is obtained, and the short stem throwing speed parameter is transmitted online to the self-adaptive throwing real-time control system;
The self-adaptive throwing real-time control system considers the wind direction value, the wind speed value, the machine working speed and the short straw throwing speed parameter as the independent variables. According to the established locus model, we can calculate the straw throwing real-time locus. The self-adaptive throwing real-time control system is used to calculate the position of the machine, the area of the partition and the position of the partition as the independent variable. According to the established full-width throwing model, the displacement width of the straw to calculate the actual adjustment parameters of the servo electric cylinder, and then control the servo electric cylinder to drive the throwing width adjustment mechanism to calculate the actual displacement parameter of the servo electric cylinder by using the fuzzy control theory, thus changing the inclination of The throwing guide straw arc plate, to achieve the full width of the stalk residue.
Further the number of the throw-width adjusting mechanism is 2 to 6, and the servo electric cylinder is 2 to 6, and each of the throw-width adjusting mechanisms contains the number of the throwing guide straw arc plate is 1-3 blocks.
Further the longitudinal axial flow diverting and draining device comprises a longitudinal axial flow threshing cylinder, a longitudinal axial flow cylinder header, a longitudinal axial flow guide plate, a concave sieve, a barrier plate, guide straw arc plate, shunt bars, a longitudinal axial flow cylinder header is located over the longitudinal axial flow threshing cylinder, and the bottom edge of the longitudinal axial flow guide plate is spaced from the outermost edge of the longitudinal axis threshing cylinder by 10 mm to 130 mm, and the concave sieve is mounted below the longitudinal axial flow threshing cylinder. The central axis of concave sieve is coincide with the longitudinal axial flow threshing cylinder, and the gap between the longitudinal axial flow threshing cylinder and the concave sieve is 10 mm to 60 mm, and the barrier plate is mounted in the end of the concave sieve, the barrier plate and the end of longitudinal axial flow threshing cylinder compromise the width of straw outlet is 200 mm to 400 mm. The guide straw arc plate is located at the straw outlet, which is composed of two flat plates and three curved panels; the first plane is fixed on the second plane, the second curved surface and the third surface are arranged side by side, and the side edges are successively connected, and the two flow bars are respectively fixed to the and the second curved surface, the second curved surface and the third curved surface, the first curved surface, the second curved surface, the top of the third curved surface being located on a horizontal line and fixed on the side wall of the straw outlet, the first curved surface, the second curved surface, the end of the third curved surface is also located on a horizontal line parallel to the transverse direction of the stalk mashing device and it is connected to the leftmost side of the stalk mashing unit is located at the bottom of the third surface, the second plane is located at the bottom of the third surface, the second plane. The trailing end of the end of the transverse width of three together forms a curved surface approximating the lateral width of the stalk smashing device.
Further the number of the longitudinal axial flow guide plate is 4-6, the vertical and horizontal axial flow guide plate is mounted in the direction of the straw outlet, that is, the direction of flow along the straw, and the vertical and horizontal axial flow guide plate of the axis was 5°-20° angle.
Further the stalk smashing device includes the upper cover of shredder, the shredder and the baseboard of shredder. The axis of the shredder is located at 0 mm to 200 mm below the upper upper sieve surface of the cleaning device. The upper cover of shredder, guide straw arc plate, and the baseboard of shredder are formed with a space of about 0.25 m3.
Further the baseboard of shredder is located 0 mm to 130 mm below the upper sieve surface of the cleaning device.
The adaptive throwing real-time control method for a vertical shunt combination harvester shredder adaptive shredder device according to any one of claims 1 to 6, characterized by following steps:
(1) During the combine operation, the adaptive throwing real-time control system obtains the wind direction value and the wind speed value at the machine working position through the wind speed and direction detection device (4), and the operating speed sensor (8) realizes the machine working speed, the smashing rotation rate sensor (10) acquires the short stem throwing speed in real time, and the reaping region identification device (2) realizes the parameters such as the direction of the machine walking, the position of the area region waiting for cut and the position information of the cut, to characterize the operation of the mortar status;
(2) The adaptive real-time control system processes the real-time parameters, which mainly includes suppressing the interference, improving the signal-to-noise ratio and missing the data to eliminate the influence of random and uncertain factors on the subsequent data analysis.
(3) The adaptive throwing real-time control system considers the wind direction value, the wind speed value, the machine working speed and the short stem throwing speed parameter as the independent variable. According to the established trajectory model, the adaptive throwing real-time control system regards the machine's advancing direction, the area region waiting for cut and the position parameter of the cut as an independent variable. According to the established full-width throwing model, calculate the salvage width of the stalk.
(4) Adaptive throwing real-time control system according to the real-time throwing trajectory of stalk and the actual throwing width of stem and mortar, the fuzzy control theory is used to calculate the actual adjustment parameters of servo electric cylinder and then control servo. The servo electric cylinder drives throw-width adjusting mechanism to change the inclination of the throwing guide straw arc plate, achieving the full width and width of the stalk miscellaneous.
In above view, the throwing width of the invention can adapt and adjust according to the parameters such as the machine working speed, wind speed, wind direction, the cut area and the position of the cutting area, so as to realize the full width and width of the stalk miscellaneous, The stems and shreds are uniformly scattered in the field, and it is also possible to avoid the scattering of the stem and the stem to the area region waiting for cut. The present invention has a good adaptability to the large feed amount of the combined harvester, In the case of longitudinal axis of the combined harvester of the crushed stalks.
In addition, according to the invention, the guide straw arc plate and the shunt bar are arranged at straw outlet, and the stem is guided by the diversion of the guide straw arc plate and the branching bar, and the stalk is spread into three stalks, the transverse width of the inlet of the stalk miscellaneous unit is relatively uniform, so that the crushing load of the stalk miscellaneous smashing unit is relatively uniform. The space between the traditional stalks crushing and dispersing device and the longitudinal axis roller is small, and in the case of large feeding amount, The discharge of straws, broken spike and so on the number is also greatly increased, prone to blockage, and the program will be shredded down, increase the capacity of stalks space, to solve the longitudinal axis of the threshing roller caused by excessive row of stalks is not smooth, broken stalks and other issues.
By reducing the position of the shredder, the scavenging of the sieved surface of the cleaning device can also be entered into the shredder, where the surplus and the stalks are simultaneously smashed and scattered, and the air flow formed by the rotten blade is enhanced. The speed of the air flow on the upper sieve surface of the cleaning device is beneficial to the discharge of the end above the sieve surface and improvement of the cleaning performance.
In the figures:
1. Header; 2. Reaping region identification device; 3. Combine harvester grain tank; 4. Wind speed detection device; 5. Longitudinal axis flow diverting and draining device; 6. Straw outlet; 7. Upper cover of shredder; 8. Operating speed sensor; 9. Upper sieve surface of the cleaning device; 10. Smashing rotation rate sensor; 11. Stalks and miscellaneous smashing device; 12. Baseboard of shredder; 13. Adjustable width throwing device; 201. Region waiting for cut; 202. Region having been cut; 501. Longitudinal axial flow cylinder header; 502. Longitudinal axial flow guide plate; 503. Longitudinal axial flow threshing cylinder; 504. Concave sieve; 505. Barrier plate; 506. Guide straw arc plate; 507. Shunt bars; 1101. Shredder; 1301. Servo electric cylinder; 1302. Throw-width adjusting mechanism; 506-1. The first plane; 506-2. The second plane; 506-3. The second curved surface; 506-4. The third curved surface; 506-5. The second plane; 1302-1. The third connecting rod; 1302-2. The third surface; 1302-3. The second rod; 1302-4. The second movable pin; 1302-5. Center connecting plate; 1302-6. The first movable pin; 1302-7. Supporting rod; 1302-8. The first connecting rod; 1302-9. Throwing guide straw arc plate; 1302-10. Throwing device cover.
The present invention will now be described further with reference to the accompanying drawings and specific examples, but the scope of the present invention is not limited thereto.
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The embodiments are preferred embodiments of the present invention, but the invention is not limited to the embodiments described above, and any obvious modifications, substitutions, or alterations that may be made by those skilled in the art without departing from the spirit of the invention Variations are within the scope of the present invention.
Number | Date | Country | Kind |
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201610950735.X | Oct 2016 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2016/106705 | 11/22/2016 | WO | 00 |