This invention relates to lighting systems, and in particular lighting systems which use a light guiding structure to shape and direct the light output from a light source, such as an LED arrangement.
A luminaire generally comprises a light source (and associated driver) and an optical output structure for shaping and directing the output light. There are many different possible designs for the optical output structure, such as a lens plate, a diffuser plate, a scattering structure, or a light mixing box.
Luminaires can sometimes be perceived as uncomfortable and glary, especially LED luminaires. This is caused by two factors. First, the small size of the light emitting sources means they are very bright when looking directly into them. Second, because the light sources are so small, the light from them can be directed very precisely, but this can cause undesirably steep gradients in the output light distribution.
Avoiding these steep gradients is a matter of proper design. Avoiding observers being able to look back into the light source directly can also be solved in a number of ways. One way to reduce the perceived brightness is by creating a larger virtual source using an optical lens and/or diffuser design. This solution can be found in many existing products like TV backlights, luminaires etc. However, by making a virtually larger source, the efficiency and/or the control over the light output distribution is often compromised.
It is known to use light guiding structures (light guides) as part of the optical output structure. A light guiding structure propagates light using total internal reflection, and the light escapes at locations where this total internal reflection is interrupted, for example by light outcoupling structures.
Light guides are traditionally used to uniformly illuminate a surface, and in particular when there is very limited height, for example as is the case for a display backlight. Usually, the control of the direction of the light is not very important. In the case of a display backlight, the outcoupling is achieved either with paint dots, diffractive structures or total internal reflection structures. Beam shaping from this type of device is generally not required. If steering of the light is possible, more light in a direction perpendicular to the plane of the device is preferred, in order to obtain a brighter view when looking straight at the device.
More recently, light guides are being used within more general lighting elements, such as candle bulbs and automotive daytime running lights. Usually the light distribution from the light source is not very strict, whereas the outer appearance is of particular importance. Outcoupling of the light is preferably achieved using total internal reflection as this maintains a high efficiency.
There is generally a compromise between the appearance of a luminaire and the ability to control the light output. In terms of appearance, for general illumination lighting, it is generally desirable to be able to see a luminaire from a distance (for example to provide a guiding function), and often some upwardly directed light (“up-light”) is desirable, which is light which illuminates the ceiling above or next to the luminaire.
These objectives are difficult to achieve in practice. For example, when using total internal reflection, a light output direction close (e.g. within 25 degrees) to the lighting input direction from the light source is difficult to control using total internal reflection, whereas total internal reflection is desired for efficiency reasons as mentioned above. If the critical angle for total internal reflection is close to the light input direction, this results in a large spread of the beam and some light undesirably coupled out or not coupled out at all.
The invention is defined by the claims.
According to examples in accordance with an aspect of the invention, there is provided a lighting system, comprising:
an elongate light guiding structure comprising a input edge running along the length of the structure, and first and second opposite side walls which extend between the input edge and a end face, wherein at least one of the side walls has a stepped surface;
a light source arrangement provided at the input edge for providing light into the input edge and directed towards the end face,
wherein the steps of the stepped side wall define a narrowing of the width of the light guiding structure, and wherein the steps comprise at least a first step region which forms a total internal reflection surface for the light provided into the light guiding structure from the input edge such that light leaves the light guiding structure from the opposite side wall, and at least a second step region which forms a refracting interface for the light provided into the light guiding structure from the input edge such that light leaves the light guiding structure from the same side wall, wherein at least one of said at least one stepped side wall comprises both first and second step regions.
When mounted in a vertical orientation, the input edge may be referred to as top edge, the end face may be referred to as bottom edge and reversed light may be referred to as uplight. Typically for mounting in vertical position the elongate light guiding structure at, adjacent or near to the input edge (or top edge) then is provided with mounting means, for example indentations or protrusions for matching with a clamp, a threaded hole for a bolt, or an affixed magnet for mounting on metal ceiling parts.
This system has a generally slab shaped light guiding structure. Light is introduced along an edge, i.e. a narrow strip, which extends along the length and has a width. The light is in a direction normal to the edge, and may be considered to extend in a depth direction. At least one side wall is stepped to form a narrowing of the width. The steps (on one or both side walls), also referred to as facets, define both refractive light steering surfaces and total internal reflection light steering surfaces. They form narrowing regions. By making use of both refraction without total internal reflection and total internal reflection, there is a significant flexibility in controlling the light output direction and thus intensity distribution. Furthermore, one or both side walls are designed to be visible in use, and they can be designed taking into account aesthetic considerations. In this way, the light distribution and the appearance of the device are both controlled. The light output efficiency is high and the system can be controllably manufactured.
The system achieves a desired light distribution in the far field, and also provides a desired appearance of the luminaire by making the light exit from lines on the light guiding structure (the steps and/or locations opposite the steps) which aim the light in a desired direction.
The total internal reflection may be used for controlling the output light over a first range of angles, and the refraction may be used for controlling the output light over a second range of angles. For example, refraction may be used to couple out light in directions at least between 0 and 25 degrees with respect to the light input direction to the light guiding structure, and in this way, the light distribution can be controlled accurately. This is combined with total internal reflection for out-coupling light in directions above a certain angle such as 25 degrees.
These two ranges may be distinct but they may instead overlap. For example, they may overlap in a range such as 25 to 50 degrees and this may be used to smoothen out optical artifacts. In such a case, the refraction is then used to couple out light in directions between 0 and 50 degrees, and total internal reflection may be used between 25 and 90 degrees.
The first and second step regions may be adjacent such that they define a single narrowing region. In this way, a single step has both a refractive interface and a total internal reflection surface. The total internal reflection surface for example redirects light to the other side from where it may be output.
Alternatively, the first and second step regions may be spaced by a planar (flat or gently curved) region, such that they define separate narrowing regions.
Both the first and second side walls may be stepped. The overall system may be side-to-side symmetric and provide a symmetric intensity distribution. Each side wall may have refraction steps and total internal reflection steps, or else the refraction steps may be on one side and the reflection steps on the other side.
A step of the first side wall and a step of the second side wall may be adapted together to create an reversed light path having a direction component from the end face to the input edge. By using two redirections (total internal reflection then refraction) it becomes possible to implement a redirection of more than 90 degrees and provide a component of light which provides reversed lighting.
The steps are for example shaped along the elongate direction. This feature may be used to reduce the spottiness of discrete light sources and thereby provide a more uniform visual appearance of the lighting system.
The light source arrangement may comprise an array of point light sources, each having a collimator. By controlling the light input into the light guiding structure, the beam shaping and beam steering function of the light guiding structure is better controlled.
The elongated light guiding structure for example comprises a solid slab, wherein the collimators comprise a shaped part of the input edge of the slab. This provides a low cost solution. The collimators may instead be a discrete arrangement mounted to the slab. The point light sources for example comprise LEDs.
The end face may comprise a stepped region, for creating an reversed light path having a direction component from the end face to the input edge. Thus, an reversed light effect may be created either using the steps or by using the end face of the light guiding structure.
The principal light output from the system may be:
from only the first side wall; or
from only the second side wall; or
from both side walls.
Thus, different lighting effects may be implemented. In one set of examples, the light output defines a bat wing intensity profile with one wing from each side wall.
The system may comprise a second or further elongate light guiding structure, each light guiding structure defining one web of a multiple-web design. This design may be used to create combined lighting effects.
The system is for example adapted to be mounted such that the direction between the input edge and the end face is vertical. For a luminaire, a vertical mounting gives the luminaire a larger visible area (when viewed from a distance) compared to a horizontal luminaire.
Examples of the invention will now be described in detail with reference to the accompanying schematic drawings, in which:
The invention provides a lighting system, comprising an elongate light guiding structure comprising a input edge running along the length of the structure, and first and second side walls which extend between the input edge and a end face, at least one of which is stepped. The steps comprise at least a first step region which forms a total internal reflection surface for the light provided into the light guiding structure from the input edge such that light (after total internal reflection) leaves the light guiding structure from the second side wall, and at least a second step region which forms a refracting interface for the light provided into the light guiding structure from the input edge such that light (directly) leaves the light guiding structure from the first side wall. In this way the use of refraction and total internal reflection is combined to enable flexibility in the control of the light output distribution as well as the appearance of the system. The lighting system for example comprises luminaire for ceiling mounting. The first and second step regions may be in either order starting from the input edge.
A first aspect of the design of the system, when used as a ceiling mounted luminaire, is that a vertical orientation may be used.
Luminaires which use light guides based on total internal reflection are generally placed in the horizontal plane if they are for example used in an office application where light is mainly needed perpendicular to the floor. However, a vertically oriented light guide is better suited for asymmetric or double asymmetric beams.
The invention is based on the use of both refraction and total internal reflection from a light guiding structure, which will be termed a “light guide” below. The light guiding structure may however include other components such as an integrated collimator as well as a total internal reflection slab.
This is based on a plane-parallel light guide with a smooth surface opposite the stepped surface as is shown in
The region 50 represents the refractive function and the region 52 represents the total internal reflection function.
Light that refracts in the light guide can easily leave the light guide in the direction of the light guide (i.e. with an exit direction e of 0 degrees) up to an exit angle e of around 50 degrees. Angles of incidence α (with respect to the step normal direction) up to the limiting angle of 41.8 degrees are possible, which corresponds to the critical angle for a refractive index n=1.5 in air, and larger angles are impossible due to total internal reflection.
Light that is reflected using total internal refraction can instead easily leave the light guide at 90 degrees (perpendicular to the light guide). Decreasing angles are possible for total internal reflection and in principle down to 0 degrees. However, the slope of the light exit angle with respect to the angle of incidence is much larger. This means that a small change in the angle of incidence to the step, or a small change in the slope of the step, results in a large change in exiting angle. Thus, control of the exit angle near 0 degrees is more controllable using refraction than total internal reflection. Furthermore, exit angles above 50 degrees can only be reached using total internal reflection.
For exit angles in the approximate range 25 to 50 degrees, total internal reflection and refraction can both be used, and they have a similar slope. Below 25 degrees the slope of the refraction curve 50 is much flatter which means that a small variation in the angle of incidence results in a small angle change in exit angle.
In practice, light inside a light guide is hardly ever perfectly collimated. Light is also hardly ever absolutely un-collimated, as this results in such a wide beam that accurately steering the beam becomes difficult. Some pre-collimation is thus desired.
By way of example, a typical collimated beam may have +/−5 degrees divergence inside the light guide. If the angle of incidence to a refractive facet is 10 degrees+/−5 degrees, the light will leave the light guide at angles in the range 5-10 degrees, which is even narrower than the initial beam. Thus, for small angles, a refractive facet does not result in beam spreading and is able provide accurate control of the output direction. If this same beam encounters a total internal reflection step of 55 degrees, the angles of incidence relative to this step will be 50-60 degrees, which results in exit angles of 75-40 degrees (from
In order to obtain accurate control of the exit angles, the demands on the pre-collimation function in a system using total internal reflection is much higher than for refractive facets. In practice this will lead to unrealistic requirements of the pre-collimation when using total internal reflection facets for these angles.
If the nominal angle of incidence is too close to the upper limit of 65 degrees, then part of the beam will not leave the light guide at the opposite side anymore, and remain trapped in the light guide, or exit the light guide at another, unwanted, location.
The light guide 100 has a first, stepped, side wall 104 which extends between the input edge 102 and a end face 106 and a second side wall 108 opposite the first side wall 104. In the example shown, the second side wall 108 is also stepped but this is not essential as will be seen in examples below.
The steps each comprise a facet (or set of facets) which extends between planar (non-stepped) sections.
A light source arrangement 110 is provided at the input edge 102 for providing light into the input edge and directed towards the end face 106. Thus, light enters the light guide 100 in the depth (z-axis) direction from top to bottom.
The example shown has two steps. A first step 112 is a total internal reflection step of the type shown in
Each step 112, 114 defines a narrowing of the width (x-axis) of the light guide. The steps may be in either order; the total internal reflection step does not need to be nearest the input edge. There may be many more steps, and any combination of total internal reflection steps and refraction steps is possible.
In this example, there are separate refractive and total internal reflection steps. There is a planar light guide section 113 between them. Instead a multi-faceted step may have a part that is refractive, and a part that uses total internal reflection.
The collimator can have a linear shape, beneath an array of LEDs, if collimation in one plane is mainly needed. This means the overall shape can be extruded as it can have a constant cross section along its length as can be seen in
A further advantage of a linear collimator is that the same design can be used with different numbers of LEDs, whereas the use of individual collimators provides more control over the light distribution.
As illustrated in
The next portion 124 of the light guide can be used to determine the appearance of the light guide. It consists of a sequence of steps that redirect the light in the guide.
The functions of total internal reflection and refraction may be performed at a single step by having a multi-facet design.
The overall system may be symmetric (about the z axis) for example as shown in
The steps may be formed by facets which are straight or they may be curved to broaden the outgoing beam.
However, the steps may instead be shaped in the length direction of the luminaire. This shaping may be based on a cylindrical design, a sinusoidal design, or any other geometric repeating shape such as diagonal lines. This may be used to prevent that the separate LEDs are visible. The LED light outputs are then smeared out to overlap, reducing the brightness of the separate LEDs into a long line of light. This improves the appearance of the device. Additionally this blurs the outgoing light somewhat, to smear out small artifacts.
The end face may be as thin as possible so that the overall width is kept to a minimum. A wider design may be used to incorporate refractive facets at the end face as shown in
By way of example, the maximum width may be less than 20 mm or even less than 10 mm. There may be between 2 and 20 steps in the depth direction.
The entire light guide can be completely symmetric, or asymmetric.
Multiple light guide designs may be incorporated in to a product.
Again, for simplicity
The total internal reflection steps may be on one side of the device, while the refractive steps are on the other side. Alternatively, only one side or each side may have both types of steps.
The steps can be distributed over the depth of the light guide in any desired configuration to achieve a desired aesthetic appearance and/or light distribution pattern.
The examples above show generally planar light guide designs, i.e. having a generally rectangular slab shape. The light guide may instead be curved about the z-axis and/or about the y-axis. Note that the term “planar” should thus be understood as including any general gentle curvature of the overall light guide shape, compared to the more abrupt non-planar shape of the steps.
The examples above show the light guide extending vertically down from a ceiling. However, the same design may stand vertically upright and illuminated from the base, for example for a standing lamp. In this case, the general shape of the light guide may be cylindrical. The light guide may also be used in a horizontal orientation or any other orientation, depending on the desired eventual illumination beam shape and direction that is desired.
The light guide may be formed of acrylic, polycarbonate, glass or other appropriate solid material. It may be rigid or flexible. It may be a single monolithic block but equally it may be a multi-layer structure. The light guide may be injection molded, extruded, laser etched, chemical etched or made by any other suitable process.
This invention can be used in any application where in particular control of light is preferred in small angles with respect to the main direction of the light guide. It provides extra possibilities of orienting the light guide. It is for example beneficial for outdoor light distributions with horizontal light guides or indoor applications with vertical light guides. It also enables shape freedom to use for example curved light guides with accurate control of the light distribution.
Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.
Number | Date | Country | Kind |
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16174806.6 | Jun 2016 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/063754 | 6/7/2017 | WO | 00 |