Many athletic games, such as football, soccer, rugby, baseball, Olympic track and field events, as well as other events, such as fairs and ceremonies involving many people, are played or occur on a large field. Often different athletic games and/or events are played and/or occur on the same field at different times. For example, a high-school football game may be played on a Friday night, a college football game on Saturday the next day, and a professional football game on Sunday the day after. Likewise, a soccer game may be played on a Friday, and a football game played on Sunday two days later. Each of these games may require different field markings that are typically established by applying a turf paint or chalk to the field. If different football teams will be using the same field, then each of the end zones and the middle of the field may include different colors and/or a logo of the team currently playing. If different sports teams will be using the same field, then the field boundaries as well as the internal field markings may be different.
Changing the markings on such fields first requires removing the old field markings (turf paint or chalk) for the game just played, and then applying the new field markings (turf paint or chalk) for the game about to be played. The removal of the old field markings often depends on the material that the turf is made of. Many fields are made of natural grass and may be thick, that is, have many blades of grass per square inch, or thin, that is, have few blades of grass per square inch. In addition, natural grass fields may include thatch at the base of the turf's blades of grass. Many other fields are made of artificial turf. Artificial turf typically includes many synthetic fibers attached to a mat such that the fibers extend away from the mat like blades of grass in a natural grass field. The artificial turf also often includes infill disposed at the base of the synthetic fibers, much like thatch in a natural grass field, to help keep the synthetic fibers extending up and away from the mat and to provide some cushion or “give” to the artificial turf when one runs, cuts and/or falls during a game. Infill typically consist of small granules of rubber and/or sand.
Extracting field markings from artificial turf is typically done by vacuuming out of the turf the turf paint or chalk. To facilitate this, a solvent is first applied to the field markings on a region of the turf to remove the turf paint or chalk from the synthetic fibers. Next the solvent and the turf paint or chalk that is suspended in the solvent are vacuumed up out of the artificial turf. A vacuum is typically used because the artificial turf's mat is often not very porous and is often placed on top of ground that is not very porous, so it can be difficult to just wash the field markings into the ground below the artificial turf's mat. Extracting a field's markings from natural grass is often easier because one can just cut the grass. But, this technique may not be available if the field's use changes frequently because it takes a while for grass to grow long enough to cut the whole portion of the grass blade that has the turf paint on it. Therefore, a vacuum is also often used to extract turf paint and chalk from grass fields.
When a vacuum is used on artificial turf and natural grass fields, the vacuum process can remove some of the infill from the artificial turf or some of the soil from the natural grass. The vacuum process can also redistribute infill or soil throughout the region of the field being vacuumed and cause some regions of the field to have an excess of infill or soil and other regions of the field to have a depletion of infill or soil. If infill or soil is removed from the field, then it must be replaced. If infill or soil is redistributed, then one has to correct the uneven distribution of infill or soil must be corrected to make it more evenly distributed. Both of these situations add more time and work to the process of changing the markings on a field.
In one aspect of the invention, a device for removing paint and other unwanted material from turf comprises a vacuum head and a compression bar. The vacuum head includes a chamber having an entrance and an exit, wherein when air is urged out of the chamber through the exit, ambient air adjacent to the vacuum head flows into the chamber through the entrance. The compression bar is located adjacent to and outside of the vacuum head's entrance and is operable to exert pressure on the turf to cause fluid in the turf to pool adjacent to the vacuum head's entrance. The fluid includes a solvent applied to the turf to dissolve the turf paint or chalk and remove it from the synthetic fibers of artificial turf or the blades of grass from natural grass turf. When air is urged out of the vacuum head's chamber through the vacuum head's exit, the fluid pooled adjacent to the vacuum head's entrance is urged through the vacuum head's entrance and into the vacuum head's chamber.
By exerting pressure on the region of the turf being cleaned, much of the infill in artificial turf or soil in a natural grass turf is forced out of suspension in the fluid that includes the solvent, turf paint and chalk, or is prevented from becoming suspended in this fluid. Thus, one can remove markings from a field in preparation for the application of a different set of markings to the field with a minimal amount of disturbance to an artificial turf's infill or a natural grass turf's soil.
In another aspect of the invention, a method for removing paint and other unwanted material from turf comprises: a) locating an entrance of a vacuum head of a device over a region of the turf to be cleaned; b) exerting pressure on the region of the turf with a compression bar of the device that is located adjacent to and outside of the vacuum head's entrance to cause fluid in the turf to pool adjacent to the vacuum head's entrance; and c) reducing pressure inside a chamber of the vacuum head to urge: 1) ambient air adjacent to the vacuum head's entrance, and 2) the pooled fluid adjacent to the vacuum head's entrance to flow through the entrance and into the chamber.
In yet another aspect of the invention, a machine for removing paint and other unwanted material from turf comprises a vacuum device operable to remove paint and other material from turf, a scrubbing device operable to strip paint from the turf, and a chassis that carries the vacuum device and scrubbing device across the turf. The vacuum device includes a vacuum head and a compression bar. The vacuum includes a chamber having an entrance and an exit, wherein when air is urged out of the chamber through the exit, ambient air adjacent to the vacuum head flows into the chamber through the entrance. The compression bar is located adjacent to and outside of the vacuum head's entrance and operable to exert pressure on the turf to cause fluid in the field to pool adjacent to the vacuum head's entrance.
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In operation, the machine 20 travels in the direction indicated by the arrow 30 and is maneuvered to locate the scrubbing device 22 and the vacuum device 24 over the region of the field's turf to be cleaned. When using the machine 20 to remove markings on a field, the machine 20 is maneuvered to align the direction that the scrubbing device 22 and vacuum device 24 travel (arrow 30) with the direction that the field's marking extends. After the scrubbing device 22 and the vacuum device 24 are located as desired, the scrubbing device 22 and vacuum device 24 are lowered onto the turf such that the two front wheels 32, the brushes 34, and the compression bar 26 contact the turf. As shown in
With the scrubbing device 22, the machine 20 can quickly and effectively position debris and other unwanted material in a field's turf for extraction via the vacuum device 24. And, when the scrubbing device 22 is used in conjunction with a solvent 38 that dissolves turf paint and/or chalk, the machine 20 can quickly and effectively remove field markings from the field's turf via the machine's vacuum device 24. With this ability, a field's markings can quickly be changed to accommodate different events, such as multiple football games played by different teams, different sports played by different teams, and different fairs and ceremonies. Although the machine 20 is particularly effective at removing field markings with the help of a solvent 38 applied to the field markings, the machine 20 is also effective at removing field markings without the help of a solvent.
To generate a vacuum at the vacuum device's entrance 28, the machine 20 includes a blower 42 (shown in
Other embodiments are possible. For example, each of the blowers 42 may move air at a rate that is greater than 230 cfm or less than 230 cfm depending on the cross-section of the vacuum device's entrance 28 and the amount and weight of the fluid and other unwanted material to be extracted from the turf. For another example, one blower 42 may be desired, or more than two blowers 42 may be desired. For another example, the holding tank 40 may include an infill separator that separates and isolates any infill and/or sand that is extracted from the turf. The infill separator may include a container that has its exit at its top so that infill can settle to the bottom of the container while the fluid continues through the container and into the holding tank 40.
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Other embodiments are possible. For example, one or more of any of the nozzles 36 may spray solvent 38, or a mix of solvent 38 and water 39. For another example, the machine 20 may include fewer than 25 nozzles 36 or more than 25 nozzles 36, and each may be located in any other desired position on the machine 20.
In this and other embodiments, the machine 20 also includes a tank 50 that holds the water 39 and a pump 52 (here two) that urges the water 39 toward the nozzles 36. The tank's capacity is 110 gallons and the rate at which the two pumps 52 move the water 39 through the nozzles 36 is nine gallons per minute. The machine 20 also includes a solvent tank 54, a pump 56, and a wand (not shown but similar to a wand at a self-service car wash used to rinse a car) that may be used to spray solvent 38 and/or liquid that can hold the dissolved paint and/or chalk in suspension onto a region of the turf that the nozzles 36 can't reach while the machine 20 travels over a region of the field. The solvent tank's capacity is 16 gallons; and the pump 56 urges solvent 38 and/or liquid that can hold the dissolved paint and/or chalk in suspension to the nozzles 36 or the wand at a rate of 2.2 gallons per minute.
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In this and other embodiments, each brush 34 is mounted to the frame 68 such that each brush 34 is independently suspended. That is, each brush moves up or down relative to the frame 68 independent of the other two brushes 34 movement relative to the frame 68. This allows each of the brushes 34 to remain in contact with a field's turf while traveling over a region of the turf that has bumps, mounds, grooves and/or valleys, which is common in turf that includes natural grass. To provide this independent suspension, each motor 72 is directly coupled to its respective brush 34 and is bolted to a suspension plate 74. The suspension plate 74 is in turn bolted to the frame 68 with a coil torsion spring 76 positioned between the suspension plate 74 and the head 78 of the bolt coupling the two. The spring 76 urges the head 78 of the bolt away from the suspension plate 74 and compresses when the brush 34 is pushed up toward the frame 68 by a bump in the turf.
The brush 34 of the scrubbing device 22 may be any desired brush having any desired stiffness. For example, in this and other embodiments each brush 34 has a diameter of 18 inches and a ring of bristles 80 that are moderately stiff to provide sufficient contact pressure between the ends of the bristles 80 and the turf's synthetic fibers and/or blades of grass. The brushes 34 are releasably mounted to their respective motors 72 so that a currently mounted brush 34 can be quickly and easily removed and replaced with a different brush 34. This may be desirable when the machine 20 is used to remove field markings from artificial turf whose synthetic fibers are soft, and then subsequently used to remove field markings from natural grass turf whose grass is substantially stiffer, such as Bermuda grass, than the synthetic fibers of the artificial turf.
Other embodiments are possible. For example, the scrubbing device 22 may include fewer than three brushes or more than three brushes. For another example, the arrangement of the brushes may be different than that shown in
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Other embodiments are possible. For example, the vacuum head 66 may include a single chamber 84, or the vacuum head 66 may include more than two chambers 84. For another example, the entrance 86 of each of the chambers 84 may not combine to form a single, continuous entrance for the vacuum head 66, but may instead remain separate from each other to form two separate entrances for the vacuum head 66. Similarly, the two entrances 86 may overlap each other to form a single continuous entrance for the vacuum head 66 whose cross-sectional area is equal to the cross-sectional area of one of the chamber's entrances 86.
In this and other embodiments, the vacuum head 66 is mounted to the frame 68 such that the vacuum head 66 is independently suspended. That is, the vacuum head 66 may move up or down relative to the frame 68 independent of the movement of each of the brushes 34 relative to the frame 68. In addition, one end of the vacuum head 66 may move up or down relative to the other end of the vacuum head 66. This allows the vacuum head 66 to remain in contact with a field's turf while traveling over a region of the turf that has bumps, mounds, grooves and/or valleys. To provide this independent suspension, four coil torsion springs 90 (
The compression bar 26 may also be configured as desired to perform its function. For example, in this and other embodiments, the compression bar 26 extends the length of the combined entrances 86 of the chambers 84 that form the entrance to the vacuum head 66, and is located outside of and adjacent to the entrance to the vacuum head 66. More specifically, the compression bar 26 includes a cylinder having a smooth surface that contacts the turf. Moreover, the compression bar 26 is releasably coupled to the vacuum head 66 and includes bearings so that the compression bar 26 may roll over the turf when the compression bar 26 is urged against the turf. By releasably coupling the compression bar 26 to the vacuum head 66, the current compression bar 26 may be quickly and easily removed and replaced with a compression bar 26 that has a different configuration possibly more suited to the type of turf to be cleaned. For example, a compression bar 26 having a smaller or larger diameter than the current compression bar 26 may be desired. Or, a compression bar 26 that includes a rough or carefully arranged set of ridges and/or grooves on the surface that contacts the turf may be desired. Or, a compression bar 26 that does not roll over the turf but slides or skids over the turf and may have a flat or differently curved surface that contacts the turf, may be desired.
The filter 27 may also be configured as desired to perform its function. For example, in this and other embodiments, the filter 27 is mounted to the leading edge of the entrance 86 to the vacuum head 66 and includes a brush with many fine bristles that functions much like a whale's baleen except that the filter 27 prevents material from entering the vacuum head chambers 84, while a whale's baleen prevents material from exiting the whale's mouth. The filter 27 is configured such that when the compression bar 26 contacts the turf and the vacuum head 66 travels in the direction indicated by the arrow 30, the filter 27 forms an arc that covers much of the entrance 86 but leaves a portion of the entrance 86 uncovered. In this manner the filter 27 can help prevent infill, soil, and thatch from passing through the entrance 86 when ambient air and fluid flows through the entrance 86 toward the holding tank 40.
Other embodiments are possible. For example, the filter 27 may be mounted inside one or more of the vacuum head's chambers 84. For another example, the filter 27 may include a mesh of material instead of many bristles.
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The preceding discussion is presented to enable a person skilled in the art to make and use the invention. Various modifications to the embodiments will be readily apparent to those skilled in the art, and the generic principles herein may be applied to other embodiments and applications without departing from the spirit and scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the principles and features disclosed herein.
This application claims priority from commonly owned U.S. Provisional Patent Application 62/449,424, filed 23 Jan. 2017, and titled A System For Removing Paint And/Or Other Unwanted Material From A Field, And Related Methods, which is currently pending and incorporated herein in its entirety by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US18/14812 | 1/23/2018 | WO | 00 |
Number | Date | Country | |
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62449424 | Jan 2017 | US |