Patent Application
20250206426
The disclosure relates generally to marine propulsion. In particular aspects, the disclosure relates to a marine propeller propulsion unit comprising a compound planetary gear. The disclosure can be applied to marine vessels, such as water crafts, motorboats, work boats, sport vessels, sailboats, boats, ships, among other vessel types. Although the disclosure may be described with respect to a particular vessel, the disclosure is not restricted to any particular vessel.
Marine propulsion units are used to propel marine vessels in water. Marine propulsion units mat typically comprise one or more propellers. In some examples, two concentric propellers may be arranged to rotate in opposite directions. The latter solution brings a number of benefits as regards efficiency, maneuverability and acceleration. Although many prior art solutions function satisfactorily, there is still room for improvement in terms of for example efficiency, performance, lifetime and costs.
According to a first aspect of the present disclosure, there is provided a marine propeller propulsion unit comprising a compound planetary gear for driving a propeller, a propulsion motor for driving the compound planetary gear, and a housing for enclosing the propulsion motor and the compound planetary gear. The compound planetary gear comprises a sun gear, a ring gear, a planet carrier, a first planet gear and a second planet gear, wherein the radius of the second planet gear exceeds the radius of the first planet gear and the first and second planet gears are rotationally fixed to one another. The ring gear meshes with the first planet gear and the sun gear meshes with the second planet gear. The sun gear is adapted to be connected to the propulsion motor and the ring gear is adapted to be connected to the propeller.
The first aspect of the disclosure may seek to solve the problem of providing an improved marine propeller propulsion unit. Improvements may concern e.g. one or more of energy efficiency, performance, lifetime and costs. The use of a compound planetary gear is advantageous as the high gear ratio that is obtainable allows the propeller to be powered by a high-speed motor. A motor rotating at high speed may generate large power while the size and weight can be kept relatively low. Thereby, the housing may be compact, which is advantageous for reducing appendage drag. Typically, the ring gear is rotationally fixed in relation to the housing. The ring gear may thus be fixed as regards rotation about the longitudinal axis of the marine propeller propulsion unit.
Optionally in some examples, including in at least one preferred example, the propulsion motor is an electric motor. Apart from environmental benefits resulting from increased efficiency and improved performance as a result of a quick torque response, an electric motor may be particularly compact and positioned next to the compound planetary gear. The electric motor may be positioned in line with the compound planetary gear. Thus, the marine propeller propulsion unit may be compact. The marine propeller propulsion unit may comprise one single propulsion motor.
Optionally in some examples, including in at least one preferred example, the marine propulsion unit is configured such that the housing at least during operation is completely submerged under water. The marine propulsion unit may form a pod arranged outside a hull of a marine vessel that is driven by the marine propulsion unit. The marine propulsion unit may be referred to as an azimuth thruster. In other words, the housing may be rotated to any horizontal angle with respect to the marine vessel to direct the thrust. The marine propulsion unit may alternatively form a lower part of a marine drive unit that comprises an upper part, which is attached to a marine vessel, and the lower part. The lower part may be rotated horizontally with respect to the upper part to direct the thrust. Technical benefits may include high efficiency and performance, in particular as regards maneuverability.
Optionally in some examples, including in at least one preferred example, the radiuses of the sun gear and the first planet gear are essentially equal or differ by up to 20 percent. A technical benefit may include an appropriate, and high, gear ratio.
Optionally in some examples, including in at least one preferred example, the radius of the second planet gear is 1.5 to 3 times the radius of the first planet gear. A technical benefit may include an appropriate, and high, gear ratio.
Optionally in some examples, including in at least one preferred example, the compound planetary gear is adapted to during operation be arranged with its longitudinal axis arranged essentially in plane with a vessel that comprises, and during operation is propelled by, the marine propeller propulsion unit. A technical benefit may include facilitating arranging the compound planetary gear in a housing that at least during operation be completely submerged under water.
Optionally in some examples, including in at least one preferred example, the compound planetary gear comprises helical gears. The compound planetary gear may be configured to cancel out any axial forces generated by the compound planetary gear during operation. A technical benefit may include that bearings need to absorb less axial forces, which may lower costs. In addition, helical gears may involve less noise and facilitate a compact design.
Optionally in some examples, including in at least one preferred example, the marine propeller propulsion unit does not comprise any moving part positioned radially outside the ring gear or the first or second planet gear, apart from the propeller. A technical benefit may include that the housing that encloses the compound planetary gear may be compact, which may be advantageous e.g. for reducing appendage drag. In other words, as seen along the longitudinal axis, all moving parts of the marine propeller propulsion unit, apart from the propeller, may be positioned radially inside the radially outermost of the ring gear, the first planet gear and the second planet gear. The radially outermost of the ring gear, the first planet gear and the second planet gear may form the radially outermost moving part of the compound planetary gear.
Optionally in some examples, including in at least one preferred example, the sun gear is connected to the propulsion motor, typically a motor shaft thereof, such that the sun gear and the propulsion motor are adapted to rotate at the same velocity. Even though the present disclosure does not exclude a gearing operatively arranged between the sun gear and the propulsion motor to increase or decrease the speed of the sun gear, a technical benefit of the present disclosure may include that no such gearing is required.
Optionally in some examples, including in at least one preferred example, the compound planetary gear is configured for driving a first and a second propeller. The ring gear may be adapted to be connected to the first propeller, and the planet carrier may be adapted to be connected to the second propeller. First and second coaxial propellers rotating in opposite directions may be advantageous e.g. as regards energy efficiency and performance.
Optionally in some examples, including in at least one preferred example, the marine propeller propulsion unit may comprise one single input shaft connecting the compound planetary gear and the propulsion motor. A technical benefit may include a compact and cost-effective design.
Optionally in some examples, including in at least one preferred example, the propulsion motor is directly connected to the input shaft such that the propulsion motor and the input shaft are adapted to rotate at the same velocity. Even though the present disclosure does not exclude a gearing operatively arranged between the propulsion motor and the input shaft to increase or decrease the speed of the input shaft, a technical benefit of the present disclosure may include that no such gearing is required.
Optionally in some examples, including in at least one preferred example, the marine propeller propulsion unit is configured as a rearward drive propulsion unit, and the first propeller is a front propeller and the second propeller is a rear propeller. Alternatively, the marine propeller propulsion unit may be configured as a forward drive propulsion unit, and the first propeller is a rear propeller and the second propeller is a front propeller.
According to a second aspect of the disclosure, there is provided a use of a compound planetary gear in a marine propeller propulsion unit for driving a first and, optionally, a second propeller by means of an input shaft. The compound planetary gear comprises a sun gear, a ring gear, a planet carrier, a first planet gear and a second planet gear. The radius of the second planet gear exceeds the radius of the first planet gear and the first and second planet gears are rotationally fixed to one another. The ring gear meshes with the first planet gear and the sun gear meshes with the second planet gear, and the sun gear is adapted to be connected to the input shaft. The ring gear is adapted to be connected to the first propeller. The planet carrier is adapted to be connected to the optional second propeller, while if there is only one (the first) propeller the planet carrier may be rotationally fixed.
According to a third aspect of the disclosure, there is provided a marine propeller propulsion unit comprising a compound planetary gear for driving a first and a second propeller by means of an input shaft. The compound planetary gear comprises a sun gear, a ring gear, a planet carrier, a first planet gear and a second planet gear, wherein the radius of the second planet gear exceeds the radius of the first planet gear and the first and second planet gears are rotationally fixed to one another. The ring gear meshes with the first planet gear and the sun gear meshes with the second planet gear. The sun gear is adapted to be connected to the input shaft, the ring gear is adapted to be connected to the first propeller, and the planet carrier is adapted to be connected to the second propeller.
The third aspect of the disclosure may seek to solve the problem of providing an improved marine propeller propulsion unit. Improvements may concern e.g. one or more of energy efficiency, performance, lifetime and costs. The use of a compound planetary gear is advantageous as the high gear ratio that is obtainable allows a propeller to be powered, via the input shaft, by a high-speed motor. A motor, and an input shaft, rotating at high speed may generate and transfer large power while the size and weight can be kept relatively low. Thereby, housings, such as e.g. a drive leg or other housings, which enclose the input shaft and the planetary gear may be compact, which is advantageous for reducing appendage drag. A planetary gear further readily provides for rotating coaxial propellers in opposite directions.
Optionally in some examples, including in at least one preferred example, the sun gear is directly connected to the input shaft such that the sun gear and the input shaft are adapted to rotate at the same velocity. Even though the present disclosure does not exclude a gearing operatively arranged between the sun gear and the input shaft to increase or decrease the speed of the sun gear, a technical benefit of the present disclosure may include that no such gearing is required.
Optionally in some examples, including in at least one preferred example, the marine propeller propulsion unit comprises a propulsion motor for driving the input shaft. A technical benefit may include that the propulsion motor may be tailored to the compound planetary gear and to other components of the marine propeller propulsion unit.
Optionally in some examples, including in at least one preferred example, the marine propeller propulsion unit comprises one single propulsion motor which may be beneficial in view of size, weight and costs.
Optionally in some examples, including in at least one preferred example, the propulsion motor is directly connected to the input shaft such that the propulsion motor and the input shaft are adapted to rotate at the same velocity. Even though the present disclosure does not exclude a gearing operatively arranged between the propulsion motor and the input shaft to increase or decrease the speed of the input shaft, a technical benefit of the present disclosure may include that no such gearing is required. The propulsion motor may be coaxial with the front and rear propellers, even though the present disclosure does not exclude an angle gear or similar being arranged between the propulsion motor and the propellers. The propulsion motor may be arranged at essentially or exactly the same vertical level as the front and rear propellers during operation.
Optionally in some examples, including in at least one preferred example, the propulsion motor is coaxial with the first and second propellers. A technical benefit may include facilitating arranging the propulsion motor and the compound planetary gear in one and the same housing. Thus, there may be one single housing that is adapted to contain the propulsion motor and the compound planetary gear, and the propellers may be propelled by shafts extending from the housing. Said housing may at least during operation be completely submerged under water.
Optionally in some examples, including in at least one preferred example, the propulsion motor and the compound planetary gear are of approximately the same outer dimension. A technical benefit may include reduced appendage drag. The propulsion motor and the compound planetary gear may be of a nearly circular outer shape, and their outer radiuses may be approximately the same or differ by up to 30 percent. A radius difference of up 30 percent may in the present context may be referred to as approximately the same. Optionally in some examples, including in at least one preferred example, the outer dimensions differ by less than 5 percent, less than 10 percent, or less than 20 percent.
Optionally in some examples, including in at least one preferred example, the input shaft and a first and a second propeller shaft, which connect the respective propeller to the compound planetary gear, are coaxial. A technical benefit may include facilitating arranging the input shaft and the compound planetary gear in one and the same housing. Said housing may at least during operation be completely submerged under water. The propulsion motor may be coaxial with the front and rear propellers, even though the present disclosure does not exclude an angle gear or similar being arranged between the input shaft and the propeller shafts.
Optionally in some examples, including in at least one preferred example, the second planet gear extends radially past the ring gear. Thus, as compared to other gear of the compound planetary gear, the second planet gear may be comparably large. A technical benefit may include an appropriate, and high, gear ratio. The radius of the second planet gear may be 1.5 to 3 times the radius of the first planet gear and 1.5 to 3 times the radius of the sun gear.
Optionally in some examples, including in at least one preferred example, the compound planetary gear comprises three of four pairs of first and second planet gears. A greater number of pairs may render the design overly complex and heavy, while a lower number of pairs may not provide sufficient strength and complicate bearing design.
Optionally in some examples, including in at least one preferred example, the marine propeller propulsion unit comprises a brake that is configured to directly or indirectly brake the ring gear to increase the rotational speed of the planet carrier and/or to directly or indirectly brake the planet carrier to increase the rotational speed of the ring gear. The brake may comprise one or more brake shafts and brake gears, the latter meshing with the ring gear or the planet carrier. A technical benefit may include tailoring the torque distributing or speed of the propellers as desired in various operation modes.
Optionally in some examples, including in at least one preferred example, the compound planetary gear comprises helical gears. The compound planetary gear may be configured to cancel out any axial forces generated by the compound planetary gear during operation. A technical benefit may include that bearings need to absorb less axial forces, which may lower costs. In addition, helical gears may involve less noise and facilitate a compact design.
Optionally in some examples, including in at least one preferred example, the marine propeller propulsion unit does not comprise any moving part positioned radially outside the ring gear or the first or second planet gear, apart from the propellers. A technical benefit may include that a housing that encloses the compound planetary gear may be compact, which may be advantageous e.g. for reducing appendage drag.
The marine propeller propulsion unit may be configured as a rearward drive or a forward drive propulsion unit. In both cases, the high gear ratio and other benefits of the compound planetary gear may be advantageous.
According to a fourth aspect of the disclosure, there is provided a marine vessel comprising the marine propeller propulsion unit of the first or third aspects. The marine vessel may e.g. be a planing motorboat. The latter may be of a length up to about 60 feet. Typically, such a planing motorboat may have a maximum speed of 25 to 50 knots.
The disclosed aspects, examples (including any preferred examples), and/or accompanying claims may be suitably combined with each other as would be apparent to anyone of ordinary skill in the art. Additional features and advantages are disclosed in the following description, claims, and drawings, and in part will be readily apparent therefrom to those skilled in the art or recognized by practicing the disclosure as described herein.
Examples are described in more detail below with reference to the appended drawings.
The detailed description set forth below provides information and examples of the disclosed technology with sufficient detail to enable those skilled in the art to practice the disclosure.
The inventive concept of the present disclosure involves the use of a compound planetary gear, also known as stepped planetary gear or double planet planetary gear, in a marine dual propeller propulsion unit. Technical effects that may be obtained involve high gear ratio and thus high efficiency and compact design.
The compound planetary gear 10 is illustrated in plan view in
As is shown in
Also illustrated (
In the present examples, the propulsion motor 5 and the compound planetary gear 10 are of approximately the same outer dimension, as shown in
Referring to
In the illustrated examples, the radius of the second planet gear 18e is approximately 2 times the radius of the first planet gear 18i, a suitable ratio range being approximately 1.5:1 to 3:1. In the illustrated examples, the second planet gear 18e extends radially past the ring gear 14. Thus, the diameter of the second planet gear 18e plus the radius of the sun gear 12 may exceed the diameter of the ring gear 14.
As shown in
As is illustrated in
In
Even though not illustrated, the compound planetary gear 10 may comprise helical gears and be configured to cancel out any axial forces generated by the compound planetary gear 10 during operation. To obtain such cancellation, the helical gears of the sun gear 12 and of the ring gear 14 may have opposite helix hands.
Referring again to the examples of
The podded marine propeller propulsion unit 1 of present
Again,
Also disclosed are examples according to the following clauses:
The terminology used herein is for the purpose of describing particular aspects only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. It will be further understood that the terms “comprises,” “comprising,” “includes,” and/or “including” when used herein specify the presence of stated features, integers, actions, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, actions, steps, operations, elements, components, and/or groups thereof.
It will be understood that, although the terms first, second, etc., may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element without departing from the scope of the present disclosure.
Relative terms such as “below” or “above” or “upper” or “lower” or “horizontal” or “vertical” may be used herein to describe a relationship of one element to another element as illustrated in the Figures. It will be understood that these terms and those discussed above are intended to encompass different orientations of the device in addition to the orientation depicted in the Figures. It will be understood that when an element is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to the other element, or intervening elements may be present. In contrast, when an element is referred to as being “directly connected” or “directly coupled” to another element, there are no intervening elements present.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms used herein should be interpreted as having a meaning consistent with their meaning in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
It is to be understood that the present disclosure is not limited to the aspects described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the present disclosure and appended claims. In the drawings and specification, there have been disclosed aspects for purposes of illustration only and not for purposes of limitation, the scope of the disclosure being set forth in the following claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 23218499.4 | Dec 2023 | SE | national |
