This invention is related to a mechanical force generator (MFG), the cost, the maintenance cost and the energy consumption of which has been reduced as much as possible; which doesn't include any actuators; which can generate any desirable force variation; and this invention is also related to general purpose mechanisms, which can be obtained from the 3 novel kinematic chains that the MFG has been derived from; which can be used in many different applications, such as hydraulically and pneumatically actuated machines, internal combustion engines and compressors; which possess advantages similar to the MFG; and which may include actuators.
In the literature, there are many 1 degree of freedom planar mechanisms, the input and output links of which are translating. For example, in
The double slider mechanism shown in
As is well known, the shaking forces and moments cause undesirable noise and vibrations at the bearings that connect the mechanism to the ground. Due to these reasons, the mechanism works in a disturbingly noisy manner and the bearings wear out quickly. Although the measures taken to prevent the noise and the vibrations cannot provide a fully satisfactory solution, they increase the cost of the system. Furthermore, due to the friction at the 2 joints that connect the mechanism to the ground, extra energy, which adversely affects the energy consumption of the mechanism, is consumed.
One of the purposes of this invention is to realize a mechanical force generator,
Another purpose of the invention is to realize a general purpose mechanism,
Another purpose of the invention is to realize a general purpose mechanism,
A mechanism is a mechanical system which consists of links, connected to each other by joints; and, which is used to transfer motion and/or force from one location to another. High reaction forces and moments, and high frictional forces and moments that occur at the joints of a mechanism not only cause early wearing of the bearings; but, increase the energy consumption of the mechanism as well. Furthermore, mechanisms exert shaking forces and shaking moments to the ground that they are mounted on. The aforementioned shaking forces and moments are due to the reaction forces, reaction moments, frictional forces and frictional moments that occur at the joints that connect the mechanism to the ground; causing undesirable vibrations on the ground and noise.
The invention mentioned in this description is related to a one degree of freedom (as far as its practical useage is concerned), overconstrained (or, in permanently critical form), novel planar mechanism, the input and output links of which translate. In this description, the input and output links refer to any two links which are connected to the ground with a joint; and the frequently used assumption, which states that the input link is the link which actuates the mechanism, has not been used. The translational motion of the output link of the aforementioned original mechanism can be obtained as any desired function of the translational motion of the input link. Furthermore, provided that the kinematic dimensions, the inertial parameters of the links and the loading conditions of this novel mechanism satisfy certain conditions; the shaking forces transmitted to the ground, the shaking moments transmitted to the ground and the friction forces at the joints that connect the mechanism to the ground will be minimum, since, basically, they will depend on the weights of the links only. Since the frictional forces are minimized, the energy consumption of the mechanism will be minimum. The mechanical force generator, which is the subject of this invention; which can produce any desired force; for which the shaking forces transmitted to the ground, the shaking moments transmitted to the ground, the frictional forces at the joints that connect the mechanism to the ground, and hence the energy consumption of the mechanism, are minimum; is obtained by mounting springs between some of the links of the novel mechanism mentioned above.
In this description, the mechanism named as the EqMFG1&2 mechanism is a mechanism which is obtained by replacing the prismatic joint that connects links 1 and 2 to each other in the MFG mechanism by a cylinder in slot joint; and it is a mechanism which is not in permanently critical form (or, not overconstrained) (See
All of the mechanisms that are obtained by the method of kinematic inversion from the kinematic chains that the MFG, EgMFG1&2 and EqMFG1&3 mechanisms are derived from, possess advantages similar to the MFG, EqMFG1&2 and EqMFG1&3 mechanisms. In these mechanisms that are obtained by the kinematic inversion method, the relative translational motion at a joint can be obtained as any desired function of the relative translational motion at another joint. Furthermore, provided that the kinematic dimensions, the inertial parameters of the links and the loading conditions of the aforementioned mechanisms satisfy certain conditions, the reaction forces, the reaction moments and the Coulomb friction forces at each of the 4 joints that connect link 1 to links 2, 3, 4 and 5 of these mechanisms, to a great extent, will arise from the external forces and external moments acting on link 1 and the inertia forces and inertia moments, due to D'Alembert's principle, acting on link 1; and they will be, to a great extent, independent from the external forces and external moments that are acting on links other than link 1 (1) and the accelerations of the links other than link 1.
“A Mechanical Force Generator and Related Kinematic Chains” that is realized to achieve the purpose of this invention is shown in the attached figures, which are listed below.
All parts shown in the figures have been numbered; leading to the correspondences that are listed below.
A schematic view of the Mechanical Force Generator (11) is given in
The joints used in the MFG (11) are shown in
Roller number 6 (6) used in the MFG (11) moves inside a slot on link 3 (3). The curve that is located exactly in the middle of this slot, labeled as LO3R (see
The output links of the mechanical force generator (11) are links 2 and 4 (2 and 4), the positions of which are shown by so(t). The forces FR(so) and FL(so) in FIG. 2, on the other hand, indicate the forces generated by the mechanical force generator (11) (i.e., the outputs of the generator). Since these forces have to be equal to each other (see equation (E50)), both forces can be denoted by F(so). As can be understood from the symbols that are used, the forces FR(so) and FL(so) depend on the position of the output link.
In
The mechanical force generator (11) is a planar mechanism, the input and output links of which execute translational motion; the practical degree of freedom which is 1; and for which, it is possible to obtain any relation between the input link's position, si(t), and the output link's position, so (t) (See
s
o
=f(si) (E1)
when the kinematic dimensions of the MFG are designed appropiately. Here, f(si) symbolizes any function which depends on si, such that the function and its derivatives are continuous.
By using the MFG (11), in addition to generating a desired input-output relationship, it is also possible to generate any desired force F(so) by properly designing the kinematic dimensions of the mechanical torque generator (11), the free lengths of the springs (10) used and the spring constants ku and kl.
In order to find the degree of freedom of the mechanical force generator (11), the equation
may be used. Here, F, λ, l and j denote the degree of freedom of the mechanism, the degree of freedom of the space in which the mechanism works, the number of links of the mechanism and the number of joints of the mechanism, respectively. fi, on the other hand, is the degree of freedom of joint i. Since the MFG (11) is a planar mechanism, one has
λ=3 (E3)
Furthermore, using
l=9 (E4)
j=12 (E5)
As seen in
If equations (E3)-(E6) are substituted into equation (E2), one obtains
F=4 (E7)
On the other hand, the real degree of freedom of the mechanism should be
Fg=5 (E8)
The reason for the difference between the degree of freedom obtained by using equation (E2) and the real degree of freedom is that, the MFG (11) is a mechanism which is in permanently critical form. In other words, because of the special kinematic dimensions used in the MFG (11) [See equations (E10)-(E25)], the constraints due the joints of the MFG (11) are not independent from each other. Because of these special kinematic dimensions, the coordinates, with respect to the O1x1y1coordinate system fixed to the ground (1), of the points A2, B4, C4 and D2 (See
On the other hand, when the usage of the mechanism is considered, it can be said that the practical degree of freedom of the mechanical force generator (11) is
F
g,p
=F
g−4=1 (E9)
since rotations of links 6, 7, 8 and 9 (6, 7, 8 and 9), around the axes which pass through the points A, B, C and D and which are parallel to the z axis, have no importance in an application.
The special kinematic dimensions that are used in the MFG (11), and that have been mentioned above, are listed below.
∠Q2P2A2=∠Q2P2D2=π/2 (E10)
∠K4L4B4=∠K4L4C4=π/2 (E11)
(x2 axis)(x1 axis) (E13)
(x4 axis)(x1 axis) (E14)
(y3 axis)(y1 axis) (E15)
(y5 axis)(y1 axis) (E16)
r6=r7=r8=r9 (E17)
x
LO
=f(p) (E18)
y
LO
=g(p) (E19)
x
LO
=−f(p) (E20)
y
LO
=g(p) (E21)
x
LO
=f(p) (E22)
y
LO
=−g(p) (E23)
x
LO
=−f(p) (E24)
y
LO
=−g(p) (E25)
The symbol “” in equations (E13)-(E16) has been used to mean “coincident ”; whereas, in equation (E17), r6, r7, r8 and r9 symbolize the radii of the disks 6, 7, 8 and 9 (6, 7, 8 and 9), respectively. (xLO
pmin≦p≦pmax (E26)
Finally, f and g are two functions which are used to define the curves LO3R, LO3L, LO5R and LO5L. Here, the functions
should be continuous.
Provided that the kinematic dimensions of the MFG (11) satisfy the conditions given by equations (E10)-(E25), throughout the motion of force generator (11), one will have
In
There are conditions that should be satisfied by the inertial parameters of the links of the MFG (11) too. These conditions are listed below.
m2=m4 (E29)
m3=m5 (E30)
m6=m7=m8=m9 (E31)
xG
xG
xG
xG
xG
xG
yG
yG
yG
yG
yG
yG
IG
Here, Gi, mi, xG
Finally, the conditions that should be satisfied by the external forces and external moments (See
(ku spring(10))(y1 axis) (E45)
(ki, spring (10))(x1 axis) (E46)
{right arrow over (F)}k
FR(so)(x1 axis) (E48)
F
L(so)(xi axis) (E49)
F
L(so)=FR(so) (E50)
In equality (E47), {right arrow over (F)}k
In
F=5 (E51)
The degree of freedom thus obtained is the actual degree of freedom of the EqMFG1&2 mechanism. Because of this, on the contrary to the MFG (11) mechanism, the EqMFG1&2 (12) mechanism is not a mechanism which is in permanently critical form. In case the kinematic dimensions and the input motions of the EqMFG1&2 (12) and MFG (11) mechanisms are the same, the motions of the mechanisms will also be the same.
In
The Equivalent Mechanical Force Generator-1 & 4 (EqMFG1&4) mechanism, on the other hand, has been obtained by eliminating the prismatic joint connecting link 4 (4) and the ground (1) in the MFG (11); and by replacing it with a cylinder in slot joint instead. This aforementioned cylinder in slot joint causes the path, on link 1 (1), of the point U44 to be coincident with the x1 axis; and it also causes link 4 to rotate, relative to link 1 (1), around an axis which is parallel to the z1 axis and which passes through the point U44. Here, U44 symbolizes a point which lies on link 4 (4); and which is located on the x4 axis. In a similar manner, the Equivalent Mechanical Force Generator-1 & 5 (EqMFG1&5) mechanism has been obtained by eliminating the prismatic joint connecting link 5 (5) and the ground (1) in the MFG (11); and by replacing it with a cylinder in slot joint instead. This aforementioned cylinder in slot joint causes the path, on link 1 (1), of the point U55 to be coincident with the y1 axis; and it also causes link 5 (5) to rotate, relative to link 1 (1), around an axis which is parallel to the z1 axis and which passes through the point U55. Here, U55 symbolizes a point which lies on link 5 (5) and which is located on the y5 axis. EqMFG1&4 and EqMFG1&5 mechanisms have the same properties with EqMFG1&2 (12) and EqMFG1&3 (13).
Now, related to the EqMFG1&2 (12) mechanism shown in
(C1) The kinematic dimensions of the mechanism satisfy equalities (E10)-(E25).
(C2) The inertial parameters of the mechanism satisfy equalities (E29)-(E44).
(C3) The loading conditions of the mechanism satisfy equalities (E45)-(E50).
(C4) Gravitational acceleration, {right arrow over (g)}, is zero.
(C5) The friction related properties of the 4 revolute joints in the mechanism are equal to each other.
(C6) The friction related properties of the 4 cylinder in slot joints which connect links 6, 7, 8 and 9 (6, 7, 8 and 9) to links 3 and 5 (3 and 5) are equal to each other.
In case the above conditions are satisfied, all of the reaction forces and moments at the joints that connect the mechanism to the ground (1) will always [i.e., for any given input motion si(t); for any given so=f(si) relation given by equation (E1); and for any time t] be obtained to be
{right arrow over (F)}
12(t)=F12(t){right arrow over (j)}1={right arrow over (0)} (E52)
{right arrow over (F)}
13(t)=F13(t){right arrow over (i)}1={right arrow over (0)} (E53)
{right arrow over (M)}
13(t)=M13(t){right arrow over (k)}1={right arrow over (0)} (E54)
{right arrow over (F)}
14(t)=F14(t)={right arrow over (j)}1={right arrow over (0)} (E55)
{right arrow over (M)}
14(t)=M14(t){right arrow over (k)}1={right arrow over (0)} (E56)
{right arrow over (F)}
15(t)=F15(t){right arrow over (i)}1={right arrow over (0)} (E57)
{right arrow over (M)}
15(t)=M15(t){right arrow over (k)}1={right arrow over (0)} (E58)
Here, {right arrow over (F)}1i(t) and {right arrow over (M)}1i(t) [i=2, 3, 4, 5] symbolize the reaction forces and moments, arising due to a prismatic, or cylinder in slot, joint that are exerted on link i by the ground. Furthermore, {right arrow over (i)}1, {right arrow over (j)}1, and {right arrow over (k)}1 are unit vectors which are parallel to the x1, y1 and z1 axes. As can be seen from equations (E52)-(E58) clearly, the shaking force and the z1 component of the shaking moment transmitted to the ground, by the EqMFG1&2 mechanism (12), are zero. Furthermore, since the reaction forces and moments at each of the 4 joints that connect the mechanism to the ground are zero, the Coulomb friction forces at each of these joints will also be zero. Here, one should pay attention to the fact that, whatever the force F(so) produced by the EqMFG1&2 (12) and whatever the accelerations of the links of the EqMFG1&2 (12) are, the shaking force, the shaking moment and the frictional forces are still zero.
In case they satisfy the conditions that the EqMFG1&2 (12) mechanism must satisfy, which are conditions (C1)-(C6) given above, in a similar manner, in the EqMFG1&3 (13), EqMFG1&4 and EqMFG1&5 mechanisms, independent from the generated force F(so) and the accelerations of the links, the shaking force transmitted to the ground, the shaking moment transmitted to the ground and the Coulomb frictional forces at each of the 4 joints which connect the mechanism to the ground will be zero.
As mentioned before, the MFG (11) that is shown in
In case condition (C4), which is one of the 6 conditions related to the MFG (11); EqMFG1&2 (12), EqMFG1&3 (13), EqMFG1&4 and EqMFG1&5 mechanisms, is not satisfied (i.e., gravitational acceleration, {right arrow over (g)}, is not zero), although the shaking force transmitted to the ground, the shaking moment transmitted to the ground and the Coulomb frictional forces at each of the 4 joints that connect the mechanism to the ground will not be zero; basically, they will be due to the weights of the links only and they will be independent from the generated force F(so) and the accelerations of the links.
In
Fu(si)(y1 axis) (E59)
Fl(si)(y1 axis) (E60)
F
u(si)=Fl(si) (E61)
The mechanism given in
Now, similar to the EqMFG1&2 (12) mechanism, let us consider the mechanism named as Equivalent Minimum Friction and Shaking-Translation to any Translation-1&2 (EqMinFaS-TaT1&2) mechanism. Except for the type of joint that connects links 1 and 2 (1 and 2), the EqMinFaS-TaT1&2 and MinFaS-TaT (14) mechanisms are the same. In the MinFaS-TaT (14), there is a prismatic joint between link 2 (2) and the ground (1). In the EqMinFaS-TaT1&2 mechanism, on the other hand, link 2 (2) and the ground (1) have been connected by a cylinder in slot joint. The aforementioned cylinder in slot joint causes the path, on link 1 (1), followed by the point U22 to coincide with the x1 axis; and it also causes link 2 (2) to rotate, relative to link 1 (1), around an axis which is parallel to the z1 axis and which passes through the point U22. Here, U22 symbolizes a point on link 2 (2) that is located on the x2 axis. On the contrary to the MinFaS-TaT (14) mechanism, the EqMinFaS-TaT1&2 mechanism is not a mechanism which is in permanently critical form. In case the kinematic dimensions and the input motions of the EqMinFaS-TaT1&2 and MinFaS-TaT (14) mechanisms are the same, the motions of the mechanisms are also the same.
EqMinFaS-TaT1&3, EqMinFaS-TaT1&4 and EqMinFaS-TaT1&5 mechanisms are also defined in a similar manner to the EqMinFaS-TaT1&2 mechanism. All of the claims made previously for the MFG (11), EgMFG1&2 (12), EqMFG1&3 (13), EqMFG1&4 and EqMFG1&5 mechanisms (related to the shaking force transmitted to the ground, shaking moment transmitted to the ground and the Coulomb frictional forces at each of the 4 joints that connect the mechanism to the ground) are also valid for the MinFaS-TaT (14), EqMinFaS-TaT1&2, EqMinFaS-TaT1&3 EqMinFaS-TaT1&4 and EqMinFaS-TaT1&5 mechanisms. In other words, in the MinFaS-TaT (14), EqMinFaS-TaT1&2 , EqMinFaS-TaT1&3, EqMinFaS-TaT1&4 and EqMinFaS-TaT1&5 mechanisms, the shaking force transmitted to the ground, the shaking moment transmitted to the ground and the Coulomb frictional forces at each of the 4 joints that connect the mechanism to the ground, will be, basically, due to the weights of the links only.
As mentioned before, if the loading conditions are not considered, the MFG (11) and the MinFaS-TaT (14) mechanisms shown in
In this description, the kinematic chain that the EqMFG1&2 (12) and the EqMinFaS-TaT1&2 mechanisms, which do not differ from each other except for the loading conditions, are derived from has been named as Equivalent Kinematic Chain with 4 Optimum Prismatic Joints-1 & 2 (EqKCw4OPJ1&2). Since EqKCw4OPJ1&2, the kinematic dimensions of which satisfy conditions (E10)-(E25), is a planar kinematic chain which is not in permanently critical form; all of the mechanisms that are obtained from this kinematic chain by using the method of kinematic inversion will also be mechanisms which are not in permanently critical form.
In a similar manner, the kinematic chain that the EqMFG1&3 (13) and EqMinFaS-TaT1&3 mechanisms [which, if the loading conditions are not considered, do not have any differences from each other at all] are derived from is named, in this description, as Equivalent Kinematic Chain with 4 Optimum Prismatic Joints-1 & 3 (EqKCw4OPJ1&3). Furthermore, the kinematic chain from which the EqMFG1&4 and EqMinFaS-TaT1&4 mechanisms are derived from; and the kinematic chain from which the EqMFG1&5 and EqMinFaS-TaT1&5 mechanisms are derived from are named, in this description, as Equivalent Kinematic Chain with 4 Optimum Prismatic Joints-1 & 4 (EqKCw4OPJ1&4) and Equivalent Kinematic Chain with 4 Optimum Prismatic Joints-1 & 5 (EqKCw4OPJ1&5), respectively. Since EqKCw4OPJ1&3, EqKCw4OPJ1&4 and EqKCw4OPJ1&5 planar kinematic chains, the kinematic dimensions of which satisfy conditions (E10)-(E25), are kinematic chains which are not in permanently critical form; the mechanisms that are obtained from these kinematic chains by using the method of kinematic inversion will also be mechanisms which are not in permanently critical form.
In order not to make the notation used more complicated, although they are the same kinematic chain in reality, the kinematic chains EqKCw4OPJ1&2 and EqKCw4OPJ1&4 have different names in this description. By the same reason, although they are not different kinematic chains, the kinematic chains EqKCw4OPJ1&3 and EqKCw4OPJ1&5 have different names in this description.
Provided that all mechanisms which are obtained from the EqKCw4OPJ1&2, EqKCw4OPJ1&3, EqKCw4OPJ1&4 and EqKCw4OPJ1&5 kinematic chains by the method of kinematic inversion satisfy conditions (C1)-(C6), the reaction forces and moments and the Coulomb friction forces at each of the 4 joints that connect link 1 (1) to links 2,3,4 and 5 (2,3,4 and 5) will arise from the external forces and external moments acting on link 1 (1) only and the inertial forces and inertial moments, due to D'Alembert's principle, acting on link 1 (1). In other words, in a similar manner to the EqMFG1&2 (12), EqMFG1&3 (13), EqMFG1&4 and EqMFG1&5 mechanisms, the reaction forces, the reaction moments and the Couloumb friction forces at the aforementioned 4 joints will be independent from the accelerations of the links other than link 1 (1) and FR(so), FL(so), {right arrow over (F)}k
As stated before, the mechanisms which are obtained from the kinematic chain KCw4OPJ will be mechanisms which are in permanently critical form. For this reason, the dynamic force analyses of these mechanisms will lead to problems which involve static indeterminacy. On the other hand, if the mechanisms which are obtained from the KCw4OPJ kinematic chain with the method of kinematic inversion satisfy conditions (C1)-(C6); and moreover, if, similar to the MFG (11) mechanism, the flexibilities of the links are designed in an appropiate manner; the reaction forces and moments and the Coulomb friction forces at each of the 4 prismatic joints that exist in the mechanism will, to a large extent, arise from the external forces and external moments acting on link 1 (1) only and the inertial forces and inertial moments, due to D'Alembert's principle, acting on link 1 (1). In other words, the reaction forces, the reaction moments and the Couloumb friction forces at the aforementioned 4 joints, will be, to a large extent, independent from the accelerations of the links other than link 1 (1) and FR(so), FL(so), {right arrow over (F)}k
In case condition (C4) is not satisfied, i.e., the gravitational acceleration is not zero, in the kinematic chains KCw4OPJ, EqKCw4OP1&2, EqKCw4OPJ1&3, EqKCw4OPJ1&4 and EqKCw4OPJ1&5, the reaction forces and moments and the Coulomb friction forces at each of the 4 joints that connect link 1 to the other links will, moreover, be dependent on the weights of the links as well.
As is known, in a practical application, 2 links that are connected to each other by a prismatic joint are equivalent to a piston-cylinder pair that contains pressurized oil, or gas. For this reason, the mechanisms, that will be obtained using the method of kinematic inversion from the kinematic chain KCw4OPJ, which has four prismatic joints; and the kinematic chains EqKCw4OPJ1&2, EqKCw4OPJ1&3, EqKCw4OPJ1&4 and EqKCw4OPJ1&5, which have three prismatic joints each, are expected to be useful in many different fields such as hydraulically or pneumatically actuated machines, internal combustion engines and compressors. In the aforementioned mechanisms, any number of actuators may be used. Furthermore, spring(s) and/or damper(s) can be mounted between any two links in the mechanisms.
Number | Date | Country | Kind |
---|---|---|---|
2013/13064 | Nov 2013 | TR | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/TR2014/000413 | 11/6/2014 | WO | 00 |